CN203466693U - Flying disk type automatic winding machine - Google Patents
Flying disk type automatic winding machine Download PDFInfo
- Publication number
- CN203466693U CN203466693U CN201320589311.7U CN201320589311U CN203466693U CN 203466693 U CN203466693 U CN 203466693U CN 201320589311 U CN201320589311 U CN 201320589311U CN 203466693 U CN203466693 U CN 203466693U
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- flying
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- flying disc
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- flying disk
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Abstract
The utility model discloses a flying disk type automatic winding machine which comprises a table plate which is fixedly provided with a head seat which is provided with at least one rotary flying disk. The flying disk is connected with a driving wheel through a transmission belt. The driving of the driving wheel is realized through a main motor, and the flying disk is driven to rotate. The main motor drives the flying disk to rotate. The fixed inner gear ring of the flying disk drives a bridge gear and a transmission gear to rotate. The transmission gear drives a center gear to rotate through an intermediate gear. While the center gear and the flying disk are rotated, a center shaft is not rotated, and the winding mold on the center shaft is not rotated too. According to the flying disk type automatic winding machine, the parallel winding of multiple wires can be adopted by a large current motor, thus the wires fly into a groove through a flying fork rod of the flying disk, multiple wires do not cross in winding, wire packages are arranged orderly, an end face is compact and clear, the quality is reliable, the time and labor are saved, the cost is saved, and the economic benefit is raised.
Description
Technical field
The utility model relates to a kind of electric machine winding equipment, is specifically related to a kind of flying disk type fully automatic wire winding machine.
Background technology
Conventional electric machine winding equipment is flying fork type coil winding machine.Because the motor wire diameter of large electric current is excessively thick, end can not bending forming, can only adopt multiply and around; But flying trident can only seal in and be incorporated into flying trident by alignment centre bore around single line when coiling, during flying trident rotation, line is made a rope by twisting the strands together, but can not enter groove.
Existing method is to enter groove by manually line having been held to forceps major, must make the end face line bag of wire be longer than iron core when entering groove.This method is not only wasted excessive, also can make motor quality decline, both time-consuming, takes again material, and product quality is also unstable, is a large subject matter of electromechanics trade.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of flying disk type fully automatic wire winding machine, and it can be realized stranded conductor and wind the line simultaneously.
For solving the problems of the technologies described above, the technical solution of the utility model flying disk type fully automatic wire winding machine is:
Comprise table top flat board 2, be fixedly installed headstock 3 on table top flat board 2, be provided with at least one rotary flying disc 4 on headstock 3, flying disc 4 connects driving wheel 6 by conveyer belt 5; Driving wheel 6 is realized and being driven by main motor 7, drives flying disc 4 rotations; On flying disc 4, be fixedly installed the hollow pipe-type flying trident bar 8 that lead-in is used; Flying trident bar 8 is fixed on the off-centered position of flying disc 4; Flying disc 4 is fixedly connected with travelling gear 11 by power transmission shaft 10; On power transmission shaft 10, be also fixedly installed carrier gear 18, carrier gear 18 is meshed with the fixedly ring gear 19 of flying disc 4; Travelling gear 11 is meshed with idler gear 12; Idler gear 12 is meshed with central gear 13; Central gear 13 connects central shaft 16 by central shaft bearing 15; Central shaft 16 is positioned at the center of flying disc 4; One end of central shaft 16 is stretched out flying disc 4 and is fixedly connected with winding mould 17; Main motor 7 drives flying disc 4 rotations; The fixedly ring gear 19 of flying disc 4 drives carrier gear 18 and travelling gear 11 rotations, and travelling gear 11 drives central gear 13 rotations by idler gear 12; In the time of central gear 13 and flying disc 4 synchronous rotary, central shaft 16 does not turn, and the winding mould 17 on central shaft 16 does not turn yet; On described table top flat board 2, be also movably set with mobile support 20; Mobile support 20 connects mobile motor 30 by ball-screw 29; Mobile motor 30 drives mobile support 20 by ball-screw 29, and mobile support 20 can be moved along rail plate 22 on table top flat board 2, realizes and moves forward and backward automatic entrance-exit mould and automatic winding displacement; On described mobile support 20, be fixedly installed at least one runing rest 23; Runing rest 23 is flexibly connected vertically disposed rotating shaft 24 by swivel bearing 241; The bottom of rotating shaft 24 connects position rotaring motor 28 by rotation belt wheel, and the top of rotating shaft 24 connects tray for work pieces 25; Position rotaring motor 28, by 24 rotations of rotating band wheel drive rotating shaft, makes workpiece 100 rotations on tray for work pieces 25, calibration and span while realizing coiling; One side of described tray for work pieces 25 is provided with a propelling thread cutting mechanism 36, advances thread cutting mechanism 36 to connect secant cylinder 35; Secant cylinder 35 can drive and advance thread cutting mechanism 36 motions, makes to advance the workpiece 100 on 36 pairs of tray for work pieces 25 of thread cutting mechanism to carry out secant operation; The internal vertical of described runing rest 23 is provided with knockout pin 33, and the bottom of knockout pin 33 connects demoulding cylinder 34; By demoulding cylinder 34, drive knockout pin 33 to move upward, can realize workpiece 100 automatic trips from runing rest 23.
Described flying disc 4 is more than two; The common flying trident connecting rod 9 that connects of flying trident bar 8 of each flying disc 4; Flying trident connecting rod 9 can make flying trident bar 8 circle with flying disc 4 in flying disc 4 rotary courses, not rotation of flying trident bar 8 itself.
The head semicircular in shape of described winding mould 17; The front end of described winding mould 17 is provided with slide block 171, the rear end linking springs 172 of slide block 171.
The arranged outside of described conveyer belt 5 has the roller 32 of compression, for tensioning conveyer belt 5.
Described runing rest 23 is provided with circular arc line inlet port, can make wire more easily on the stator slot 101 of workpiece 100.
The height of the height of described tray for work pieces 25 and described winding mould 17 matches, and makes two winding moulds 17 respectively over against the workpiece 100 being positioned on tray for work pieces 25.
The top of described tray for work pieces 25 is provided with work-piece fixation clamp 26, and work-piece fixation clamp 26 connects Work-sheet pressing cylinder 27; Work-sheet pressing cylinder 27 drives work-piece fixation clamp 26 to move downward, and can realize the location of workpiece 100.
The bottom of described work-piece fixation clamp 26 is provided with fixed leg 261; Fixed leg 261 is corresponding with the centre bore of workpiece 100, with fixation workpiece 100.
Described propelling thread cutting mechanism 36 comprises that interpolation cuts device, and interpolation is cut device and is flexibly connected linear motion guide by linear slide bearing, and linear motion guide is fixedly installed on fixed mount; By secant cylinder 35, drive interpolation to cut device and move on fixed mount along linear motion guide, to realize secant operation.
The technique effect that the utility model can reach is:
The utility model causes winding mould by the hollow pipe-type flying trident bar on flying disc by wire, flying disc rotarily drives flying trident bar synchronous rotary, line is not intersected, multi cord is directly followed winding mould and is slipped in the workpiece groove of workpiece, after slipping in workpiece groove, by mobile motor, drive and carry out automatic winding displacement again, to realize the coiling effect after multi cord lap wound; Entering inner line bag enters in groove by mobile motor auto arrangement.
The utility model can to large-current electric machine adopt multiply and around, line is flown in groove through the flying trident bar of flying disc, when coiling, multi cord is mutually non-cross, line bag marshalling, end face compactness is clear, and reliable in quality both saved time, laborsaving again, also cost-saving, has improved economic benefit.
The utility model can be realized flying disc rotation, the operation principle that winding mould is motionless.
The utility model can make multi cord mutually not intersect when coiling, becomes ordered arrangement and enters groove, realizes multi cord automatic winding and arranges, and guarantees the quality of institute's coiling line bag.
Of the present utility model can be 1～99 groove around groove number, and can establish the number of turn is 1～1000 circle, can be 1～20 around wire radical, can be 3～100mm around iron core thickness, can be φ 320mm around the maximum diamater of work.
The utility model internally stator motor is made multispan apart from directly coiling, be applicable to the long and short span of interchange, direct current, brushless and synchronous machine and multiple-grooved, single-channel type around entering, multi cord is done to large electric current, high-power use around entering motor, can wrap online again two ends and reduce line bag end face, can save wire, increase the performance of enterprises.
The utility model can be realized automatic location, transposition, progressive die, moves back mould, coiling, winding displacement, propelling trimming, workpiece have been deviate from automatically, realizes full-automatic.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is the schematic diagram of the utility model flying disk type fully automatic wire winding machine;
Fig. 2 is the end view of Fig. 1;
Fig. 3 is isometric front view of the present utility model;
Fig. 4 is rear isometric view of the present utility model;
Fig. 5 is the connection diagram of flying disc of the present utility model and carrier gear;
Fig. 6 is the working state schematic representation of winding mould of the present utility model;
Fig. 7 is the schematic diagram of work-piece fixation clamp of the present utility model.
Description of reference numerals in figure:
1 is support, and 2 is that table top is dull and stereotyped,
3 is headstock, and 4 is flying disc,
41 is flying disc belt wheel, and 42 is flying disc bearing,
5 is conveyer belt, and 6 is driving wheel,
7 is main motor, and 8 is flying trident bar,
9 is flying trident connecting rod, and 10 is power transmission shaft,
11 is travelling gear, and 12 is idler gear,
Gear centered by 13,14 is jack shaft,
Axle bearing centered by 15, axle centered by 16,
17 is winding mould, and 18 is carrier gear,
171 is slide block, and 172 is spring,
19 is fixing ring gear, and 20 is mobile support,
21 is mobile bearing, and 22 is rail plate,
23 is runing rest, and 24 is rotating shaft,
241 is swivel bearing,
25 is tray for work pieces, and 26 is work-piece fixation clamp,
261 is fixed leg,
27 is Work-sheet pressing cylinder, and 28 is position rotaring motor,
29 is ball-screw, and 30 is mobile motor,
31 is control cabinet, and 32 for compressing roller,
33 is knockout pin, and 34 is demoulding cylinder,
35 is secant cylinder, and 36 for advancing thread cutting mechanism,
100 is workpiece, and 101 is stator slot.
Embodiment
As shown in Figures 1 to 4, the utility model flying disk type fully automatic wire winding machine, comprises support 1, on support 1, be provided with table top flat board 2, on table top flat board 2, be fixedly installed headstock 3, be provided with two rotary flying discs 4 on headstock 3, flying disc 4 is arranged in flying disc belt wheel 41; Two flying disc belt wheels 41 connect driving wheel 6 by conveyer belt 5; Driving wheel 6 is realized and being driven by main motor 7, drives flying disc 4 rotations; Flying disc 4 is fixed on the bearing bracket stand of headstock 3 by flying disc bearing 42; The arranged outside of conveyer belt 5 has the roller 32 of compression, for tensioning conveyer belt 5;
On flying disc 4, be fixedly installed the hollow pipe-type flying trident bar 8 that lead-in is used; Flying trident bar 8 is fixed on the off-centered position of flying disc end cap of flying disc 4 by bearing; The two ends of flying trident bar 8 are respectively arranged with lead-in wire mouth and outlet nozzle; Two common flying trident connecting rods 9 that connect of flying trident bar 8, flying trident connecting rod 9 can make flying trident bar 8 circle with flying disc 4 in flying disc 4 rotary courses, not rotation of flying trident bar 8 itself, thus guarantee that multi cord is not made any intersection, straight entering in workpiece groove when coiling;
The flying disc end cap of flying disc 4 is fixedly connected with travelling gear 11 by power transmission shaft 10; On power transmission shaft 10, being also fixedly installed carrier gear 18(is that carrier gear 18 is coaxial with travelling gear 11), carrier gear 18 is meshed with the fixedly ring gear 19 of flying disc 4, as shown in Figure 5;
As shown in 6 figure, the head semicircular in shape of winding mould 17, semicircular head can guarantee that multiply coiling is wound around in certain sequence;
The front end of winding mould 17 is provided with slide block 171, the rear end linking springs 172 of slide block 171;
Main motor 7 drives flying disc 4 rotations; The fixedly ring gear 19 of flying disc 4 drives carrier gear 18 and travelling gear 11 rotations, and travelling gear 11 drives central gear 13 rotations by idler gear 12; Because central gear 13 connects central shaft 16 by central shaft bearing 15, in the time of central gear 13 and flying disc 4 synchronous rotary, central shaft 16 does not turn, and the winding mould 17 on central shaft 16 does not turn yet;
On table top flat board 2, be also movably set with mobile support 20; The mobile bearing 21 of mobile support 20 is movably set on the rail plate 22 on table top flat board 2; Mobile support 20 connects mobile motor 30 by ball-screw 29; Mobile motor 30 drives mobile support 20 by ball-screw 29, and mobile support 20 can be moved along rail plate 22 on table top flat board 2, realizes and moves forward and backward automatic entrance-exit mould and automatic winding displacement;
On mobile support 20, be fixedly installed two runing rests 23; Runing rest 23 is flexibly connected vertically disposed rotating shaft 24 by swivel bearing 241 respectively; The bottom of rotating shaft 24 connects position rotaring motor 28 by rotation belt wheel, and the top of rotating shaft 24 connects tray for work pieces 25; Tray for work pieces 25 is for place work piece 100, and the height of the height of tray for work pieces 25 and winding mould 17 matches, and makes two winding moulds 17 respectively over against the workpiece 100 being positioned on tray for work pieces 25; The top of tray for work pieces 25 is provided with work-piece fixation clamp 26, and work-piece fixation clamp 26 connects Work-sheet pressing cylinder 27; Work-sheet pressing cylinder 27 drives work-piece fixation clamp 26 to move downward, and can realize the location of workpiece 100; Position rotaring motor 28, by 24 rotations of rotating band wheel drive rotating shaft, makes workpiece 100 rotations on tray for work pieces 25, calibration and span while realizing coiling;
One side of tray for work pieces 25 is provided with a propelling thread cutting mechanism 36, advances thread cutting mechanism 36 to connect secant cylinder 35; Secant cylinder 35 can drive and advance thread cutting mechanism 36 motions; Because each tray for work pieces 25 corresponding one advances thread cutting mechanism 36, by advancing the workpiece 100 on 36 pairs of tray for work pieces 25 of thread cutting mechanism to carry out secant operation;
Advance thread cutting mechanism 36 to comprise that interpolation cuts device, interpolation is cut device and is flexibly connected linear motion guide by linear slide bearing, and linear motion guide is fixedly installed on fixed mount; By secant cylinder 35, drive interpolation to cut device and move on fixed mount along linear motion guide, to realize secant operation;
One side of tray for work pieces 25 is provided with workpiece locating mechanism, for workpiece 100 is made to initial alignment;
As shown in Figure 7, the bottom of work-piece fixation clamp 26 is provided with fixed leg 261; Fixed leg 261 is corresponding with the centre bore of workpiece 100, with fixation workpiece 100;
The internal vertical of runing rest 23 is provided with knockout pin 33, and the bottom of knockout pin 33 connects demoulding cylinder 34; By demoulding cylinder 34, drive knockout pin 33 to move upward, can realize workpiece 100 automatic trips from runing rest 23;
In support 1, be provided with electric appliance control box, pneumatic control case;
On support 1, be provided with control cabinet 31, each part on table top flat board 2 is held wherein;
Support 1 surrounding all has cabinet door.
Operation principle of the present utility model is as follows:
Along with the reach of mobile support 20, workpiece 100 is near the front end of winding mould 17; The slide block 171 of the T-shaped stator slot 101 extruding winding moulds 17 of workpiece 100 also stretches in winding mould 171, the end of a thread that slide block 171 can clamping wire under the effect of spring 172, and make wire in stator slot 101 around compacter;
Main motor 7 drives driving wheel 6 rotations, and driving wheel 6 drives 4 rotations of two flying discs by conveyer belt 5; Flying disc 4 rotarily drive hollow pipe-type flying trident bar 8 dish 4 the center rotating that is diversion; The wire being arranged in flying trident bar 8 rotates thereupon, and wire stretches out from the centre bore of flying trident bar 8, in winding mould 17 slips into the stator slot 101 of workpiece 100, realizes auto arrangement and enters groove;
In the time of flying disc 4 rotation, because winding mould 17 is arranged on the central shaft 16 of flying disc 4, so winding mould 17 is motionless, thereby is close on workpiece 100 in the time of can making winding mould 17 coiling always, realizes and arranges coiling;
By mobile motor 30, again drive mobile support 20 reaches, to realize the ordered arrangement of wire;
By position rotaring motor 28, drive workpiece 100 rotations, realize automatic cross-slot coiling;
After finishing, coiling automatically realizes secant by propelling thread cutting mechanism 36;
By demoulding cylinder 34, drive knockout pin 33 to move upward, realize the automatic trip groove of workpiece 100.
The utility model is sleeping vertically all can.
The above embodiment, the utility model embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the utility model technical scope and replacing all should be included in the utility model protection range.
Claims (9)
1. a flying disk type fully automatic wire winding machine, it is characterized in that: comprise table top dull and stereotyped (2), table top is fixedly installed headstock (3) on dull and stereotyped (2), is provided with at least one rotary flying disc (4) on headstock (3), and flying disc (4) connects driving wheel (6) by conveyer belt (5); Driving wheel (6) is realized and being driven by main motor (7), drives flying disc (4) rotation;
On flying disc (4), be fixedly installed the hollow pipe-type flying trident bar (8) that lead-in is used; Flying trident bar (8) is fixed on the off-centered position of flying disc (4);
Flying disc (4) is fixedly connected with travelling gear (11) by power transmission shaft (10); On power transmission shaft (10), be also fixedly installed carrier gear (18), carrier gear (18) is meshed with the fixedly ring gear (19) of flying disc (4); Travelling gear (11) is meshed with idler gear (12); Idler gear (12) is meshed with central gear (13); Central gear (13) connects central shaft (16) by central shaft bearing (15); Central shaft (16) is positioned at the center of flying disc (4); One end of central shaft (16) is stretched out flying disc (4) and is fixedly connected with winding mould (17);
Main motor (7) drives flying disc (4) rotation; The fixedly ring gear (19) of flying disc (4) drives carrier gear (18) and travelling gear (11) rotation, and travelling gear (11) drives central gear (13) rotation by idler gear (12); In the time of central gear (13) and flying disc (4) synchronous rotary, central shaft (16) does not turn, and the winding mould (17) on central shaft (16) does not turn yet;
Described table top is also movably set with mobile support (20) on dull and stereotyped (2); Mobile support (20) connects mobile motor (30) by ball-screw (29); Mobile motor (30) drives mobile support (20) by ball-screw (29), and mobile support (20) can above be moved at table top dull and stereotyped (2) along rail plate (22), realizes and moves forward and backward automatic entrance-exit mould and automatic winding displacement;
On described mobile support (20), be fixedly installed at least one runing rest (23); Runing rest (23) is flexibly connected vertically disposed rotating shaft (24) by swivel bearing (241); The bottom of rotating shaft (24) connects position rotaring motor (28) by rotation belt wheel, and the top of rotating shaft (24) connects tray for work pieces (25); Position rotaring motor (28), by rotating band wheel drive rotating shaft (24) rotation, makes workpiece (100) rotation on tray for work pieces (25), calibration and span while realizing coiling;
One side of described tray for work pieces (25) is provided with a propelling thread cutting mechanism (36), advances thread cutting mechanism (36) to connect secant cylinder (35); Secant cylinder (35) can drive and advance thread cutting mechanism (36) motion, makes to advance thread cutting mechanism (36) to carry out secant operation to the workpiece (100) on tray for work pieces (25);
The internal vertical of described runing rest (23) is provided with knockout pin (33), and the bottom of knockout pin (33) connects demoulding cylinder (34); By demoulding cylinder (34), drive knockout pin (33) to move upward, can realize workpiece (100) automatic trip from runing rest (23).
2. flying disk type fully automatic wire winding machine according to claim 1, is characterized in that: described flying disc (4) is more than two; The flying trident bar (8) of each flying disc (4) connects a flying trident connecting rod (9) jointly; Flying trident connecting rod (9) can make flying trident bar (8) circle with flying disc (4) in flying disc (4) rotary course, not rotation of flying trident bar (8) itself.
3. flying disk type fully automatic wire winding machine according to claim 1, is characterized in that: the head semicircular in shape of described winding mould (17); The front end of described winding mould (17) is provided with slide block (171), the rear end linking springs (172) of slide block (171).
4. flying disk type fully automatic wire winding machine according to claim 1, is characterized in that: the arranged outside of described conveyer belt (5) has compression roller (32), for tensioning conveyer belt (5).
5. flying disk type fully automatic wire winding machine according to claim 1, is characterized in that: described runing rest (23) is provided with circular arc line inlet port, can make wire more easily on the stator slot (101) of workpiece (100).
6. flying disk type fully automatic wire winding machine according to claim 1, it is characterized in that: the height of the height of described tray for work pieces (25) and described winding mould (17) matches, make two winding moulds (17) respectively over against the workpiece (100) being positioned on tray for work pieces (25).
7. flying disk type fully automatic wire winding machine according to claim 1, is characterized in that: the top of described tray for work pieces (25) is provided with work-piece fixation clamp (26), and work-piece fixation clamp (26) connects Work-sheet pressing cylinder (27); Work-sheet pressing cylinder (27) drives work-piece fixation clamp (26) to move downward, and can realize the location of workpiece (100).
8. flying disk type fully automatic wire winding machine according to claim 7, is characterized in that: the bottom of described work-piece fixation clamp (26) is provided with fixed leg (261); Fixed leg (261) is corresponding with the centre bore of workpiece (100), with fixation workpiece (100).
9. flying disk type fully automatic wire winding machine according to claim 1, it is characterized in that: described propelling thread cutting mechanism (36) comprises that interpolation cuts device, interpolation is cut device and is flexibly connected linear motion guide by linear slide bearing, and linear motion guide is fixedly installed on fixed mount; By secant cylinder (35), drive interpolation to cut device and move on fixed mount along linear motion guide, to realize secant operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320589311.7U CN203466693U (en) | 2013-09-24 | 2013-09-24 | Flying disk type automatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320589311.7U CN203466693U (en) | 2013-09-24 | 2013-09-24 | Flying disk type automatic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203466693U true CN203466693U (en) | 2014-03-05 |
Family
ID=50179030
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320589311.7U Expired - Fee Related CN203466693U (en) | 2013-09-24 | 2013-09-24 | Flying disk type automatic winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203466693U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103475172A (en) * | 2013-09-24 | 2013-12-25 | 浙江省三门县王中王电机焊接设备有限公司 | Flying disc type full-automatic winding machine and winding method thereof |
| CN108075610A (en) * | 2017-03-21 | 2018-05-25 | 浙江省三门县王中王电机焊接设备有限公司 | For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator |
-
2013
- 2013-09-24 CN CN201320589311.7U patent/CN203466693U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103475172A (en) * | 2013-09-24 | 2013-12-25 | 浙江省三门县王中王电机焊接设备有限公司 | Flying disc type full-automatic winding machine and winding method thereof |
| CN108075610A (en) * | 2017-03-21 | 2018-05-25 | 浙江省三门县王中王电机焊接设备有限公司 | For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140305 Termination date: 20150924 |
|
| EXPY | Termination of patent right or utility model |