CN103312097B - Electric vehicle motor automatic stator winding machine - Google Patents

Electric vehicle motor automatic stator winding machine Download PDF

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Publication number
CN103312097B
CN103312097B CN201310217408.XA CN201310217408A CN103312097B CN 103312097 B CN103312097 B CN 103312097B CN 201310217408 A CN201310217408 A CN 201310217408A CN 103312097 B CN103312097 B CN 103312097B
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CN
China
Prior art keywords
line
backplate
flying trident
coil holder
line wheel
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Application number
CN201310217408.XA
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Chinese (zh)
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CN103312097A (en
Inventor
陈希尧
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台州博亚自动化设备科技有限公司
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Priority to CN201310217408.XA priority Critical patent/CN103312097B/en
Publication of CN103312097A publication Critical patent/CN103312097A/en
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Publication of CN103312097B publication Critical patent/CN103312097B/en

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    • Y02T10/641

Abstract

The present invention is a kind of electric vehicle motor automatic stator winding machine, belongs to field of mechanical technique.The present invention includes workbench, be provided with indexing mechanism, tongs line mechanism and backplate reshaping device in the front portion of workbench, be provided with main spindle box flying trident reel line mechanism at the middle part of workbench, the rear portion of workbench is provided with coil holder tension mechanism; Described tongs line mechanism is by large Bracket setting above indexing mechanism, and backplate reshaping device is arranged on the side of indexing mechanism; Described coil holder tension mechanism is connected with main spindle box flying trident reel line mechanism, and main spindle box flying trident reel line mechanism is connected with indexing mechanism.The present invention is easy and simple to handle, and conforming product rate is high; Replacing model is convenient; The product that energy coiling height groove is full; Many lines and around time, equipment is not also shaken substantially, good stability.

Description

Electric vehicle motor automatic stator winding machine

Technical field

The invention belongs to field of mechanical technique, specifically refer to a kind of electric vehicle motor automatic stator winding machine.

Background technology

As everyone knows, the coiling of traditional electric vehicle motor stator is handwork always, and never realize the automatic winding of equipment for many years, production technology is backwardness quite, and product quality, output are limited by the qualification of workman and the impact of mood always.

Although present society have developed some coil winding machines, all there is following defect: the first, troublesome poeration; The second, conforming product rate is low; 3rd, change model loaded down with trivial details; 4th, can not the full product of coiling height groove; 5th, many lines and around time, equipment shake is serious, poor stability.

Summary of the invention

For the deficiency existed in background technology, the object of the present invention is to provide a kind of electric vehicle motor automatic stator winding machine.

For achieving the above object, the invention provides following technical scheme: electric vehicle motor automatic stator winding machine, comprise workbench, indexing mechanism, tongs line mechanism and backplate reshaping device is provided with in the front portion of workbench, be provided with main spindle box flying trident reel line mechanism at the middle part of workbench, the rear portion of workbench is provided with coil holder tension mechanism; Described tongs line mechanism is by large Bracket setting above indexing mechanism, and backplate reshaping device is arranged on the side of indexing mechanism; Described coil holder tension mechanism is connected with main spindle box flying trident reel line mechanism, and main spindle box flying trident reel line mechanism is connected with indexing mechanism.

Above-mentioned tongs line mechanism comprises hold down gag and clamp scissor device, hold down gag comprises compression support, compresses in support and is provided with lift cylinder, the outer end of lift cylinder is provided with platen, compress in support and offer the cavity volume that runs through both sides, front and back, described clamp scissor device is through this cavity volume; Clamp scissor device comprises tongs support, is provided with clamp cylinder and trimming cylinder in tongs support, and the outer end of clamp cylinder is provided with clamp head, and the outer end of trimming cylinder is provided with scissors bit.

Above-mentioned backplate reshaping device comprises backplate and I-shaped block tongue piece, the front portion of backplate is provided with backplate locating piece, the backplate of backplate locating piece both sides is installed with supporting bracket respectively; The middle part of backplate is provided with spacer, the backplate of spacer both sides is respectively arranged with trim panel; The front end of described supporting bracket is installed with kick.

Above-mentioned indexing mechanism comprises transposition fixed head, transposition axle, stator seat and position rotaring motor, and stator seat is arranged on transposition axle, and transposition axle is arranged on transposition fixed head and the lower end of transposition axle and is provided with the first synchronous pulley through after transposition fixed head; Described position rotaring motor is arranged on the below of transposition fixed head, and the motor shaft of position rotaring motor is connected with the first synchronous pulley by Timing Belt.

Above-mentioned main spindle box flying trident reel line mechanism comprises main spindle box, main spindle box is provided with flying trident, flying trident main shaft, flying trident motor, guide rod, screw mandrel connecting plate, screw mandrel and winding displacement motor, described flying trident is arranged on flying trident main shaft, flying trident main shaft is connected with flying trident motor by synchronous pulley, described guide rod is connected with screw mandrel connecting plate, screw mandrel connecting plate is fixed on screw mandrel, and screw mandrel is connected with winding displacement motor by synchronous pulley; Described guide rod is connected with transposition fixed head.

Above-mentioned coil holder tension mechanism comprises coil holder, guider, hold down gag, First Line wheel, the second line wheel, the 3rd line wheel, the 4th line wheel and the 5th line wheel is respectively provided with outside two of coil holder, the middle part of coil holder is provided with connecting rod, inside two of coil holder, be respectively provided with line wheel lift cylinder, and the upper end of line wheel lift cylinder is stretched out above coil holder; Described hold down gag is arranged on the rear side of First Line wheel, and the second line wheel is arranged on the top of First Line wheel, and the 3rd line wheel arranges on online wheel lift cylinder, and the 4th line wheel is taken turns with the 5th line and is arranged on guider; The rear end of described connecting rod is interted on coil holder, front end is interted on main spindle box.

Above-mentioned workbench is provided with casing.

The present invention's beneficial effect compared to existing technology: the present invention is easy and simple to handle, and conforming product rate is high; Replacing model is convenient; The product that energy coiling height groove is full; Many lines and around time, equipment is not also shaken substantially, good stability.

Accompanying drawing explanation

Fig. 1 is one of perspective view of the present invention;

Fig. 2 is perspective view two of the present invention;

Fig. 3 is one of structural representation of tongs line mechanism of the present invention;

Fig. 4 is the structural representation two of tongs line mechanism of the present invention;

Fig. 5 is the structural representation three of tongs line mechanism of the present invention;

Fig. 6 is one of structural representation of backplate reshaping device of the present invention;

Fig. 7 is the structural representation two of backplate reshaping device of the present invention;

Fig. 8 is the structural representation of indexing mechanism of the present invention;

Fig. 9 is the structural representation of main spindle box flying trident reel line mechanism of the present invention;

Figure 10 is one of structural representation of coil holder tension mechanism of the present invention;

Figure 11 is the structural representation two of coil holder tension mechanism of the present invention.

Embodiment

Below in conjunction with drawings and Examples, to the specific embodiment of the present invention as preferred detailed description.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.

As shown in figs 1-9, electric vehicle motor automatic stator winding machine, comprise workbench 1, indexing mechanism 2, tongs line mechanism 3 and backplate reshaping device 4 is provided with in the front portion of workbench 1, be provided with main spindle box flying trident reel line mechanism 5 at the middle part of workbench 1, the rear portion of workbench 1 is provided with coil holder tension mechanism 6; Described tongs line mechanism 3 is arranged on the top of indexing mechanism 2 by large support 8, and backplate reshaping device 4 is arranged on the side of indexing mechanism 2; Described coil holder tension mechanism 6 is connected with main spindle box flying trident reel line mechanism 5, and main spindle box flying trident reel line mechanism 5 is connected with indexing mechanism 2.

As preferably, above-mentioned tongs line mechanism 3 comprises hold down gag and clamp scissor device, hold down gag comprises compression support 311, compress in support 311 and be provided with lift cylinder 312, the outer end of lift cylinder 312 is provided with platen 313, compress in support 311 and offer the cavity volume 314 that runs through both sides, front and back, described clamp scissor device 32 is through this cavity volume 314; Clamp scissor device comprises tongs support 321, is provided with clamp cylinder 322 and trimming cylinder 323 in tongs support 321, and the outer end of clamp cylinder 322 is provided with clamp head 324, and the outer end of trimming cylinder 323 is provided with scissors bit 325.

The operation principle of tongs line mechanism 3: platen 313 is connected with lift cylinder 312, during work, lift cylinder 312 rises from, and platen 313 does lifting action with lift cylinder 312, and when declining, platen 313 can be pressed onto above stator 7.

Start coiling time, first by multiply enamelled wire thread end clamp in clamp head 324.During work, clamp cylinder 322 drives clamp head 324 to do extend action, clamps enamelled wire at clamp head 324; Trimming cylinder 323 is connected with scissors bit 325, and after clamp head 324 clamps line, when need cut off line, trimming cylinder 323 does extend action, and scissors bit 325 cuts off line; Trimming cylinder 323 does retract action, and scissors bit 325 is retracted along with trimming cylinder 323, and clamp head 324 does retract action along with clamp cylinder 322.

Need simultaneously across coiling again after a few groove when complete a few line of rabbet joint, at this moment enamelled wire around on clamp head 324, can hang enamelled wire transposition; So tongs line mechanism 3 not and but play the effect of tongs line, also play the effect compressing stator 7 and auxiliary hanging wire.

As preferably, above-mentioned backplate reshaping device 4 comprises backplate 41 and I-shaped block tongue piece 42, and the front portion of backplate 41 is provided with backplate locating piece 43, and the backplate 41 of backplate locating piece 43 both sides is installed with supporting bracket 44 respectively; The middle part of backplate 41 is provided with spacer 45, the backplate 41 of spacer 45 both sides is respectively arranged with trim panel 46; The front end of described supporting bracket 44 is installed with kick 47.

The operation principle of backplate reshaping device 4: after stator 7 enters backplate reshaping device 4, flying trident 511 rotates, enamelled wire is driven to slip into around stator 7 retreats after a complete groove to (enamelled wire is first be wrapped on I-shaped block tongue piece 42 in fact) in stator slot by trim panel 46, leave backplate reshaping device 4, next groove of transposition, again enter backplate reshaping device 4 coiling, during due to the first groove coiling, enamelled wire is around on I-shaped block tongue piece 42, I-shaped block tongue piece 42 has certain thickness, when complete exiting, enamelled wire is unsettled on stator 7, next groove of transposition enters reshaping device 4, flying trident 511 coiling continues enamelled wire to be wound on I-shaped block tongue piece 42, the line of first time coiling can insert in supporting bracket 44, the enamelled wire of unsettled coiling of such first time would not be pasted dead on stator 7 by the tension of flying trident 511 revolving force when second time coiling, moreover, this plate of supporting bracket 44(has kick 47) also play the effect of limit coiling limit shaping line bag, prevent the generation of groove outside line, insert insulating trip to next process and leave enough spaces.According to this winding, continuously after complete a few groove every the coiling again of a few groove of sky, at this moment intercoil connection will be produced, there will be equally to be tightened up during next groove of coiling after simultaneously unsettled on stator 7 enamelled wire transposition is attached on stator 7, spacer 45 stretches into when being coiling equally in unsettled enamelled wire, the same with the effect of supporting bracket 44, and trim panel 46 plays the effect protecting line shaping equally, the intercoil connection now produced is tight inside stator 7 under the effect of trim panel 46, avoids blocking other notch.

As preferably, above-mentioned indexing mechanism 2 comprises transposition fixed head 21, transposition axle 22, stator seat 23 and position rotaring motor 24, stator seat 23 is arranged on transposition axle 22, and transposition axle 22 is arranged on transposition the fixed head 21 and lower end of transposition axle 22 and is provided with the first synchronous pulley 25 through after transposition fixed head 21; Described position rotaring motor 24 is arranged on the below of transposition fixed head 21, and the motor shaft of position rotaring motor 24 is connected with the first synchronous pulley 25 by Timing Belt.

The operation principle of indexing mechanism 2: stator is placed on stator seat 23, stator seat 23 is fixed on transposition axle 22; Position rotaring motor 24 drives transposition axle 22 transposition by the first synchronous pulley 25, and transposition axle 22 drives stator seat 23 transposition, and stator is along with stator seat 23 transposition.

As preferably, above-mentioned main spindle box flying trident reel line mechanism 5 comprises main spindle box 51, main spindle box 51 is provided with flying trident 511, flying trident main shaft 512, flying trident motor 513, guide rod 514, screw mandrel connecting plate 515, screw mandrel 516 and winding displacement motor 517, described flying trident 511 is arranged on flying trident main shaft 512, flying trident main shaft 512 is connected with flying trident motor 513 by synchronous pulley, described guide rod 514 is connected with screw mandrel connecting plate 515, screw mandrel connecting plate 515 is fixed on screw mandrel 516, and screw mandrel 516 is connected with winding displacement motor 517 by synchronous pulley; Described guide rod 514 is connected with transposition fixed head 21.

The operation principle of main spindle box flying trident reel line mechanism 5: flying trident motor 513 drives two flying trident main shafts 512 to move by synchronous pulley simultaneously simultaneously.The flying trident 511 be connected on flying trident main shaft 512 rotates coiling simultaneously.Winding displacement motor 517 drives screw mandrel 516 to seesaw by Timing Belt, and the screw mandrel connecting plate 515 be fixed on screw mandrel 516 moves with screw mandrel 516, and screw mandrel connecting plate 515 is connected with guide rod 514, seesaws together.

Described guide rod 514 is connected with transposition fixed head 21, and drive winding displacement before and after indexing mechanism, the stator on stator seat 23 is followed and moved together, enters backplate mechanism, arrives correct position and starts coiling.

As preferably, above-mentioned coil holder tension mechanism 6 comprises coil holder 61, guider 62, hold down gag 63, First Line wheel 601, second line wheel the 602, the 3rd line wheel the 603, the 4th line wheel 604 and the 5th line wheel 605 is respectively provided with outside two of coil holder 61, the middle part of coil holder 61 is provided with connecting rod 64, inside two of coil holder 61, be respectively provided with line wheel lift cylinder 65, and the upper end of line wheel lift cylinder 65 is stretched out above coil holder 61; Described hold down gag 63 is arranged on the rear side of First Line wheel 601, and the second line wheel 602 is arranged on the top of First Line wheel 601, and the 3rd line wheel 603 arranges on online wheel lift cylinder 65, and the 4th line wheel 604 and the 5th line are taken turns 605 and be arranged on guider 62; The rear end of described connecting rod 64 is interted on coil holder 61, front end is interted on main spindle box 51.

The operation principle of coil holder tension mechanism 6: when pulled, the 4th line wheel 604 does horizontal reciprocating movement by the direction shown in F2 to enamelled wire, and the 5th line wheel 605 does horizontal reciprocating movement by the direction shown in F3, plays the effect of tension enamelled wire.3rd line wheel 603 take turns lift cylinder 65 and is linked together with line and move up and down along with lift cylinder 65 taken turns by line, plays the effect of loose ends, to Tensity size difference demand when completing coiling, completes multi cord coiling together.

As preferably, above-mentioned workbench 1 is provided with casing 9.

The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle, makes some improvement and modification also should be considered as protection scope of the present invention.

Claims (6)

1. electric vehicle motor automatic stator winding machine, it is characterized in that: comprise workbench, indexing mechanism, tongs line mechanism and backplate reshaping device is provided with in the front portion of workbench, be provided with main spindle box flying trident reel line mechanism at the middle part of workbench, the rear portion of workbench is provided with coil holder tension mechanism; Described tongs line mechanism is by large Bracket setting above indexing mechanism, and backplate reshaping device is arranged on the side of indexing mechanism; Described coil holder tension mechanism is connected with main spindle box flying trident reel line mechanism, main spindle box flying trident reel line mechanism is connected with indexing mechanism, described backplate reshaping device comprises backplate, the front portion of backplate is provided with backplate locating piece, the backplate of backplate locating piece both sides is installed with supporting bracket respectively; The middle part of backplate is provided with spacer, the backplate of spacer both sides is respectively arranged with trim panel, described supporting bracket front end is installed with kick.
2. electric vehicle motor automatic stator winding machine according to claim 1, it is characterized in that: described tongs line mechanism comprises hold down gag and clamp scissor device, hold down gag comprises compression support, compress in support and offer the cavity volume that runs through both sides, front and back, described clamp scissor device is through this cavity volume.
3. electric vehicle motor automatic stator winding machine according to claim 2, it is characterized in that: described indexing mechanism comprises transposition fixed head, transposition axle, stator seat and position rotaring motor, stator seat is arranged on transposition axle, and transposition axle is arranged on transposition fixed head and the lower end of transposition axle and is provided with the first synchronous pulley through after transposition fixed head; Described position rotaring motor is arranged on the below of transposition fixed head, and the motor shaft of position rotaring motor is connected with the first synchronous pulley by Timing Belt.
4. electric vehicle motor automatic stator winding machine according to claim 3, it is characterized in that: described main spindle box flying trident reel line mechanism comprises main spindle box, main spindle box is provided with flying trident, flying trident main shaft, flying trident motor, guide rod, screw mandrel connecting plate, screw mandrel and winding displacement motor, described flying trident is arranged on flying trident main shaft, flying trident main shaft is connected with flying trident motor by synchronous pulley, described guide rod is connected with screw mandrel connecting plate, screw mandrel connecting plate is fixed on screw mandrel, and screw mandrel is connected with winding displacement motor by synchronous pulley; Described guide rod is connected with transposition fixed head.
5. electric vehicle motor automatic stator winding machine according to claim 4, it is characterized in that: described coil holder tension mechanism comprises coil holder, guider, hold down gag, First Line wheel, the second line wheel, the 3rd line wheel, the 4th line wheel and the 5th line wheel is respectively provided with outside two of coil holder, the middle part of coil holder is provided with connecting rod, inside two of coil holder, be respectively provided with line wheel lift cylinder, and the upper end of line wheel lift cylinder is stretched out above coil holder; Described hold down gag is arranged on the rear side of First Line wheel, and the second line wheel is arranged on the top of First Line wheel, and the 3rd line wheel arranges on online wheel lift cylinder, and the 4th line wheel is taken turns with the 5th line and is arranged on guider; The rear end of described connecting rod is interted on coil holder, front end is interted on main spindle box.
6., according to the electric vehicle motor automatic stator winding machine of claim 1-5 described in any one, it is characterized in that: described workbench is provided with casing.
CN201310217408.XA 2013-06-03 2013-06-03 Electric vehicle motor automatic stator winding machine CN103312097B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310217408.XA CN103312097B (en) 2013-06-03 2013-06-03 Electric vehicle motor automatic stator winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310217408.XA CN103312097B (en) 2013-06-03 2013-06-03 Electric vehicle motor automatic stator winding machine

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CN103312097A CN103312097A (en) 2013-09-18
CN103312097B true CN103312097B (en) 2016-04-20

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CN103475172B (en) * 2013-09-24 2015-07-22 浙江省三门县王中王电机焊接设备有限公司 Flying disc type full-automatic winding machine and winding method thereof
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CN103950784B (en) * 2014-01-27 2017-01-04 珠海一特自动化设备有限公司 Flying trident coil winding machine
CN104218747B (en) * 2014-09-23 2016-08-24 常州金康精工机械股份有限公司 A kind of horizontal coil inserting apparatus
CN104319959B (en) * 2014-10-28 2017-04-05 常州金康精工机械股份有限公司 The wire-arranging mechanism of coil winding machine
CN104670992A (en) * 2015-02-09 2015-06-03 颜安清 Thick wire type full automatic wire winding, separation and arrangement machine
CN105356698B (en) * 2015-11-06 2018-01-12 江苏本格自动化科技有限公司 A kind of electro-tricycle stator winder
CN105576916B (en) * 2015-12-22 2018-11-06 绩溪县康鹏机电设备制造厂 Double-station automatic stator winding machine
CN105743302B (en) * 2016-05-06 2018-02-16 东莞拓蓝自动化科技有限公司 Around machine in multi cord is vertical
CN107437870A (en) * 2016-05-25 2017-12-05 柳州正盛科技有限公司 Generator unit stator output line automatic thread trimmer
CN109818468B (en) * 2016-07-20 2020-10-09 苏州元联科技创业园管理有限公司 Motor winding machine
CN106160373B (en) * 2016-08-30 2018-11-23 广东顺德三合工业自动化设备股份有限公司 Four station single needle servo coil winding machines
WO2018187910A1 (en) * 2017-04-10 2018-10-18 深圳市立昌机电设备有限公司 Dual-shaft spindle box of stator winding machine and mounting method therefor
CN107528432B (en) * 2017-10-10 2019-07-09 中特科技工业(青岛)有限公司 Semicircle stator winder and its method for winding
CN107947504A (en) * 2017-12-29 2018-04-20 深圳市三丰机电设备有限公司 A kind of servomotor sectional type stator winder

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CN201018366Y (en) * 2006-12-14 2008-02-06 薛振江 Single end automatic winding machine
CN201260117Y (en) * 2008-09-05 2009-06-17 常州新区金康精工机械有限公司 Double end winding machine
CN101764480A (en) * 2010-02-01 2010-06-30 常州新区金康精工机械有限公司 Winding and inserting combined machine for motor stator
CN102570741A (en) * 2011-12-31 2012-07-11 深圳市金岷江机电设备有限公司 Multi-stranded wire winding machine for stator
CN203377751U (en) * 2013-06-03 2014-01-01 台州博亚自动化设备科技有限公司 Electric vehicle motor stator automatic coil winding machine

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Publication number Priority date Publication date Assignee Title
CN201018366Y (en) * 2006-12-14 2008-02-06 薛振江 Single end automatic winding machine
CN201260117Y (en) * 2008-09-05 2009-06-17 常州新区金康精工机械有限公司 Double end winding machine
CN101764480A (en) * 2010-02-01 2010-06-30 常州新区金康精工机械有限公司 Winding and inserting combined machine for motor stator
CN102570741A (en) * 2011-12-31 2012-07-11 深圳市金岷江机电设备有限公司 Multi-stranded wire winding machine for stator
CN203377751U (en) * 2013-06-03 2014-01-01 台州博亚自动化设备科技有限公司 Electric vehicle motor stator automatic coil winding machine

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