CN103312097A - Automatic wire winding machine of motor stator of electric car - Google Patents
Automatic wire winding machine of motor stator of electric car Download PDFInfo
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- CN103312097A CN103312097A CN201310217408XA CN201310217408A CN103312097A CN 103312097 A CN103312097 A CN 103312097A CN 201310217408X A CN201310217408X A CN 201310217408XA CN 201310217408 A CN201310217408 A CN 201310217408A CN 103312097 A CN103312097 A CN 103312097A
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- 238000004804 winding Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 230000017105 transposition Effects 0.000 claims description 38
- 230000001360 synchronised effect Effects 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 125000006850 spacer group Chemical group 0.000 claims description 7
- 238000010008 shearing Methods 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 8
- 238000009966 trimming Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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Abstract
The invention provides an automatic wire winding machine of a motor stator of an electric car and belongs to the technical field of machinery. The automatic wire winding machine comprises a worktable, wherein an indexing mechanism, a wire clamping and shearing mechanism and a protection plate reshaping mechanism are arranged at the front part of the worktable; a main shaft box flying fork wire winding and arranging mechanism is arranged in the middle part of the worktable; a wire frame tension mechanism is arranged at the rear part of the worktable; the wire clamping and shearing mechanism is arranged above the indexing mechanism through a large bracket; the protection plate reshaping mechanism is arranged at one side of the indexing mechanism; the wire frame tension mechanism is connected with the main shaft box flying fork wire winding and arranging mechanism; and the main shaft box flying fork wire winding and arranging mechanism is connected with the indexing mechanism. The automatic wire winding machine disclosed by the invention is simple and convenient to operate and high in product yield; sizes are convenient to replace; a high-groove full product can be wound; and when a plurality of wires are wound in parallel, equipment is basically not vibrated, and the stability is good.
Description
Technical field
The invention belongs to field of mechanical technique, specifically refer to a kind of electric vehicle motor stator automatic coil winding machine.
Background technology
As everyone knows, the coiling of traditional electric vehicle motor stator is handwork always, never realizes the automatic winding of equipment for many years, and production technology is quite backward, and product quality, output are limited by the influence of workman's qualification and mood always.
Though society goes up and has developed some coil winding machines at present, all has following defective: the first, troublesome poeration; The second, product percent of pass is low; The 3rd, it is loaded down with trivial details to change model; The 4th, can not the full product of the high groove of coiling; The 5th, many lines and around the time, the equipment shake is serious, poor stability.
Summary of the invention
At the deficiency that exists in the background technology, the object of the present invention is to provide a kind of electric vehicle motor stator automatic coil winding machine.
For achieving the above object, the invention provides following technical scheme: electric vehicle motor stator automatic coil winding machine, comprise workbench, be provided with indexing mechanism, tongs line mechanism and backplate reshaping device in the front portion of workbench, be provided with main spindle box flying trident coiling wire-arranging mechanism at the middle part of workbench, be provided with the coil holder tension mechanism at the rear portion of workbench; Described tongs line mechanism is arranged on the top of indexing mechanism by big support, and the backplate reshaping device is arranged on a side of indexing mechanism; Described coil holder tension mechanism is connected with main spindle box flying trident coiling wire-arranging mechanism, and main spindle box flying trident coiling wire-arranging mechanism is connected with indexing mechanism.
Above-mentioned tongs line mechanism comprises hold down gag and tongs device, hold down gag comprises and compresses support, compresses and is provided with lift cylinder in the support, is provided with platen in the outer end of lift cylinder, compress offer in the support one run through before and after the cavity volume of both sides, described tongs device passes this cavity volume; The tongs device comprises the tongs support, is provided with clamp cylinder and trimming cylinder in the tongs support, and the outer end of clamp cylinder is provided with the clamp head, and the outer end of trimming cylinder is provided with scissors bit.
Above-mentioned backplate reshaping device comprises backplate and I-shaped piece tongue piece, is provided with the backplate locating piece in the front portion of backplate, is installed with supporting bracket on the backplate of backplate locating piece both sides respectively; Middle part at backplate is provided with spacer, and the backplate in the spacer both sides is respectively arranged with trim panel; The front end of described supporting bracket is installed with kick.
Above-mentioned indexing mechanism comprises transposition fixed head, transposition axle, stator seat and position rotaring motor, and stator seat is arranged on the transposition axle, and the transposition axle is arranged on the transposition fixed head and the lower end of transposition axle is provided with first synchronous pulley after passing the transposition fixed head; Described position rotaring motor is arranged on the below of transposition fixed head, and the motor shaft of position rotaring motor links to each other with first synchronous pulley by being with synchronously.
Above-mentioned main spindle box flying trident coiling wire-arranging mechanism comprises main spindle box, main spindle box is provided with flying trident, flying trident main shaft, flying trident motor, guide rod, screw mandrel connecting plate, screw mandrel and winding displacement motor, described flying trident is arranged on the flying trident main shaft, the flying trident main shaft links to each other with the flying trident motor by synchronous pulley, described guide rod links to each other with the screw mandrel connecting plate, the screw mandrel connecting plate is fixed on the screw mandrel, and screw mandrel links to each other with the winding displacement motor by synchronous pulley; Described guide rod links to each other with the transposition fixed head.
Above-mentioned coil holder tension mechanism comprises coil holder, respectively be provided with guider, hold down gag, first line wheel, second line wheel, the 3rd line wheel, the 4th line wheel and the 5th line wheel in two outsides of coil holder, middle part at coil holder is provided with connecting rod, respectively be provided with line wheel lift cylinder in two inboards of coil holder, and the coil holder top is stretched out in the upper end of line wheel lift cylinder; Described hold down gag is arranged on the rear side of first line wheel, and second line wheel is arranged on the top of first line wheel, and the 3rd line wheel arranges online the wheel on the lift cylinder, and the 4th line wheel is arranged on the guider with the 5th line wheel; The rear end of described connecting rod intert on the coil holder, front end interts on main spindle box.
Above-mentioned workbench is provided with casing.
The present invention's beneficial effect compared to existing technology: the present invention is easy and simple to handle, the product percent of pass height; The replacing model is convenient; The full product of the energy high groove of coiling; Many lines and around the time, equipment is not shaken basically yet, good stability.
Description of drawings
Fig. 1 is one of perspective view of the present invention;
Fig. 2 is two of perspective view of the present invention;
Fig. 3 is one of structural representation of tongs line mechanism of the present invention;
Fig. 4 is two of the structural representation of tongs line mechanism of the present invention;
Fig. 5 is three of the structural representation of tongs line mechanism of the present invention;
Fig. 6 is one of structural representation of backplate reshaping device of the present invention;
Fig. 7 is two of the structural representation of backplate reshaping device of the present invention;
Fig. 8 is the structural representation of indexing mechanism of the present invention;
Fig. 9 is the structural representation of main spindle box flying trident coiling wire-arranging mechanism of the present invention;
Figure 10 is one of structural representation of coil holder tension mechanism of the present invention;
Figure 11 is two of the structural representation of coil holder tension mechanism of the present invention.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in detail as preferred.Following examples are used for explanation the present invention, but are not used for limiting the scope of the invention.
Shown in Fig. 1-9, electric vehicle motor stator automatic coil winding machine, comprise workbench 1, be provided with indexing mechanism 2, tongs line mechanism 3 and backplate reshaping device 4 in the front portion of workbench 1, be provided with main spindle box flying trident coiling wire-arranging mechanism 5 at the middle part of workbench 1, be provided with coil holder tension mechanism 6 at the rear portion of workbench 1; Described tongs line mechanism 3 is arranged on the top of indexing mechanism 2 by big support 8, and backplate reshaping device 4 is arranged on a side of indexing mechanism 2; Described coil holder tension mechanism 6 is connected with main spindle box flying trident coiling wire-arranging mechanism 5, and main spindle box flying trident coiling wire-arranging mechanism 5 is connected with indexing mechanism 2.
As preferably, above-mentioned tongs line mechanism 3 comprises hold down gag and tongs device, hold down gag comprises and compresses support 311, compress and be provided with lift cylinder 312 in the support 311, be provided with platen 313 in the outer end of lift cylinder 312, compress offer in the support 311 one run through before and after the cavity volume 314 of both sides, described tongs device 32 passes this cavity volume 314; The tongs device comprises tongs support 321, is provided with clamp cylinder 322 and trimming cylinder 323 in tongs support 321, and the outer end of clamp cylinder 322 is provided with clamp head 324, and the outer end of trimming cylinder 323 is provided with scissors bit 325.
The operation principle of tongs line mechanism 3: platen 313 is connected with lift cylinder 312, lift cylinder 312 emersions during work, and platen 313 is done lifting action with lift cylinder 312, and when descending, platen 313 can be pressed onto above the stator 7.
When beginning to wind the line, earlier multiply enamelled wire the end of a thread is clipped in 324 li on clamp head.During work, clamp cylinder 322 drive clamp heads 324 are done and are stretched out action, clamp enamelled wire at clamp head 324; Trimming cylinder 323 links to each other with scissors bit 325, and after clamp head 324 was clamped line, in the time of need cutting off line, trimming cylinder 323 was done and stretched out action, and scissors bit 325 is cut off line; Trimming cylinder 323 is done the withdrawal action, and scissors bit 325 is along with 323 withdrawals of trimming cylinder, and clamp head 324 is along with clamp cylinder 322 is done the withdrawal action.
Coiling again after when finishing a few line of rabbet joint, need striding several grooves simultaneously, at this moment enamelled wire can be hung the enamelled wire transposition around to clamp head 324; So tongs line mechanism 3 not and but play the effect of tongs line, also play the effect that compresses stator 7 and auxiliary hanging wire.
As preferably, above-mentioned backplate reshaping device 4 comprises backplate 41 and I-shaped piece tongue piece 42, is provided with backplate locating piece 43 in the front portion of backplate 41, is installed with supporting bracket 44 respectively on the backplate 41 of backplate locating piece 43 both sides; Be provided with spacer 45 at the middle part of backplate 41, the backplate 41 in spacer 45 both sides is respectively arranged with trim panel 46; The front end of described supporting bracket 44 is installed with kick 47.
The operation principle of backplate reshaping device 4: after stator 7 enters backplate reshaping device 4, flying trident 511 rotations, the drive enamelled wire is slipped into around (enamelled wire is at first to be wrapped on the I-shaped piece tongue piece 42 in fact) stator 7 behind an intact groove in stator slot by trim panel 46 and retreats, leave backplate reshaping device 4, next groove of transposition, enter 4 coilings of backplate reshaping device again, because during the first groove coiling, enamelled wire is on I-shaped piece tongue piece 42, I-shaped piece tongue piece 42 has certain thickness, enamelled wire is unsettled on stator 7 when intact withdrawing from, next groove of transposition enters reshaping device 4, flying trident 511 coilings continue enamelled wire is wound on the I-shaped piece tongue piece 42, the line of coiling for the first time can insert on the supporting bracket 44, the enamelled wire of unsettled coiling so for the first time just can not pasted extremely to stator 7 by the tension of flying trident 511 revolving forces when second time coiling, moreover, on this plate of supporting bracket 44(kick 47 is arranged) also play the effect of the shaping line bag while winding the line, prevented the generation of groove outside line, inserted insulating trip to next process and stayed enough spaces.According to this winding, behind intact several grooves, wind the line again every several grooves of sky continuously, at this moment will produce intercoil connection, simultaneously can occur equally being tightened up during next groove of coiling after the unsettled enamelled wire transposition on the stator 7 and be attached on the stator 7, spacer 45 stretches in the unsettled enamelled wire when being coiling equally, and the same with the effect of supporting bracket 44, trim panel 46 plays the effect of protecting the line shaping equally, the intercoil connection that produce this moment tightly along stator 7 inboards, avoids blocking other notch under the effect of trim panel 46.
As preferably, above-mentioned indexing mechanism 2 comprises transposition fixed head 21, transposition axle 22, stator seat 23 and position rotaring motor 24, stator seat 23 is arranged on the transposition axle 22, and transposition axle 22 is arranged on the transposition fixed head 21 and the lower end of transposition axle 22 is provided with first synchronous pulley 25 after passing transposition fixed head 21; Described position rotaring motor 24 is arranged on the below of transposition fixed head 21, and the motor shaft of position rotaring motor 24 links to each other with first synchronous pulley 25 by being with synchronously.
The operation principle of indexing mechanism 2: stator is placed on the stator seat 23, and stator seat 23 is fixed on the transposition axle 22; Position rotaring motor 24 drives 22 transpositions of transposition axle by first synchronous pulley 25, and transposition axle 22 drives stator seat 23 transpositions, and stator is along with stator seat 23 transpositions.
As preferably, above-mentioned main spindle box flying trident coiling wire-arranging mechanism 5 comprises main spindle box 51, main spindle box 51 is provided with flying trident 511, flying trident main shaft 512, flying trident motor 513, guide rod 514, screw mandrel connecting plate 515, screw mandrel 516 and winding displacement motor 517, described flying trident 511 is arranged on the flying trident main shaft 512, flying trident main shaft 512 links to each other with flying trident motor 513 by synchronous pulley, described guide rod 514 links to each other with screw mandrel connecting plate 515, screw mandrel connecting plate 515 is fixed on the screw mandrel 516, and screw mandrel 516 links to each other with winding displacement motor 517 by synchronous pulley; Described guide rod 514 links to each other with transposition fixed head 21.
The operation principle of main spindle box flying trident coiling wire-arranging mechanism 5: flying trident motor 513 drives two flying trident main shafts 512 simultaneously by synchronous pulley and moves simultaneously.The flying trident 511 that is connected on the flying trident main shaft 512 rotates coiling simultaneously.Winding displacement motor 517 drives screw mandrel 516 by synchronous band and seesaws, and the screw mandrel connecting plate 515 that is fixed on the screw mandrel 516 moves with screw mandrel 516, and screw mandrel connecting plate 515 is connected with guide rod 514, seesaws together.
Described guide rod 514 links to each other with transposition fixed head 21, drives indexing mechanism front and back winding displacement, and the stator on the stator seat 23 is followed motion together, enters backplate mechanism, arrives correct position and begins coiling.
As preferably, above-mentioned coil holder tension mechanism 6 comprises coil holder 61, respectively be provided with guider 62, hold down gag 63, first line wheel, 601, second line wheel the 602, the 3rd line wheel the 603, the 4th line wheel the 604 and the 5th line wheel 605 in two outsides of coil holder 61, be provided with connecting rod 64 at the middle part of coil holder 61, respectively be provided with line wheel lift cylinder 65 in two inboards of coil holder 61, and coil holder 61 tops are stretched out in the upper end of line wheel lift cylinder 65; Described hold down gag 63 is arranged on the rear side of first line wheel 601, and second line wheel 602 is arranged on the top of first line wheel 601, and the 3rd line wheel 603 arranges online the wheel on the lift cylinder 65, and the 4th line wheel the 604 and the 5th line wheel 605 is arranged on the guider 62; The rear end of described connecting rod 64 intert on the coil holder 61, front end interts on main spindle box 51.
The operation principle of coil holder tension mechanism 6: enamelled wire when pulled, the 4th line wheel 604 is done horizontal reciprocating movement by the direction shown in the F2, the 5th line wheel 605 is done horizontal reciprocating movement by the direction shown in the F3, plays the effect of tension enamelled wire.The 3rd line wheel 603 links together with line wheel lift cylinder 65 and along with line wheel lift cylinder 65 moves up and down, plays the effect of loose ends, to the tension force demand that varies in size, finishes the multi cord coiling together when finishing coiling.
As preferably, above-mentioned workbench 1 is provided with casing 9.
The above only is preferred implementation of the present invention, should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle, makes some improvement and modification and also should be considered as protection scope of the present invention.
Claims (7)
1. electric vehicle motor stator automatic coil winding machine, it is characterized in that: comprise workbench, be provided with indexing mechanism, tongs line mechanism and backplate reshaping device in the front portion of workbench, be provided with main spindle box flying trident coiling wire-arranging mechanism at the middle part of workbench, be provided with the coil holder tension mechanism at the rear portion of workbench; Described tongs line mechanism is arranged on the top of indexing mechanism by big support, and the backplate reshaping device is arranged on a side of indexing mechanism; Described coil holder tension mechanism is connected with main spindle box flying trident coiling wire-arranging mechanism, and main spindle box flying trident coiling wire-arranging mechanism is connected with indexing mechanism.
2. electric vehicle motor stator automatic coil winding machine according to claim 1, it is characterized in that: described tongs line mechanism comprises hold down gag and tongs device, hold down gag comprises and compresses support, compress offer in the support one run through before and after the cavity volume of both sides, described tongs device passes this cavity volume.
3. electric vehicle motor stator automatic coil winding machine according to claim 2, it is characterized in that: described backplate reshaping device comprises backplate, is provided with the backplate locating piece in the front portion of backplate, is installed with supporting bracket on the backplate of backplate locating piece both sides respectively; Middle part at backplate is provided with spacer, and the backplate in the spacer both sides is respectively arranged with trim panel.
4. electric vehicle motor stator automatic coil winding machine according to claim 3, it is characterized in that: described indexing mechanism comprises transposition fixed head, transposition axle, stator seat and position rotaring motor, stator seat is arranged on the transposition axle, and the transposition axle is arranged on the transposition fixed head and the lower end of transposition axle is provided with first synchronous pulley after passing the transposition fixed head; Described position rotaring motor is arranged on the below of transposition fixed head, and the motor shaft of position rotaring motor links to each other with first synchronous pulley by being with synchronously.
5. electric vehicle motor stator automatic coil winding machine according to claim 4, it is characterized in that: described main spindle box flying trident coiling wire-arranging mechanism comprises main spindle box, main spindle box is provided with flying trident, flying trident main shaft, flying trident motor, guide rod, screw mandrel connecting plate, screw mandrel and winding displacement motor, described flying trident is arranged on the flying trident main shaft, the flying trident main shaft links to each other with the flying trident motor by synchronous pulley, described guide rod links to each other with the screw mandrel connecting plate, the screw mandrel connecting plate is fixed on the screw mandrel, and screw mandrel links to each other with the winding displacement motor by synchronous pulley; Described guide rod links to each other with the transposition fixed head.
6. electric vehicle motor stator automatic coil winding machine according to claim 5, it is characterized in that: described coil holder tension mechanism comprises coil holder, respectively be provided with guider, hold down gag, first line wheel, second line wheel, the 3rd line wheel, the 4th line wheel and the 5th line wheel in two outsides of coil holder, middle part at coil holder is provided with connecting rod, respectively be provided with line wheel lift cylinder in two inboards of coil holder, and the coil holder top is stretched out in the upper end of line wheel lift cylinder; Described hold down gag is arranged on the rear side of first line wheel, and second line wheel is arranged on the top of first line wheel, and the 3rd line wheel arranges online the wheel on the lift cylinder, and the 4th line wheel is arranged on the guider with the 5th line wheel; The rear end of described connecting rod intert on the coil holder, front end interts on main spindle box.
7. according to any one described electric vehicle motor stator automatic coil winding machine of claim 1-6, it is characterized in that: described workbench is provided with casing.
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CN201310217408.XA CN103312097B (en) | 2013-06-03 | 2013-06-03 | Electric vehicle motor automatic stator winding machine |
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CN201310217408.XA CN103312097B (en) | 2013-06-03 | 2013-06-03 | Electric vehicle motor automatic stator winding machine |
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CN109660091B (en) * | 2019-01-03 | 2024-02-20 | 浙江诺德智能自动化科技有限公司 | Stator duplex position is around machine outward |
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