CN103095072A - Motor rotor paper wrapping machine - Google Patents

Motor rotor paper wrapping machine Download PDF

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Publication number
CN103095072A
CN103095072A CN2011103431142A CN201110343114A CN103095072A CN 103095072 A CN103095072 A CN 103095072A CN 2011103431142 A CN2011103431142 A CN 2011103431142A CN 201110343114 A CN201110343114 A CN 201110343114A CN 103095072 A CN103095072 A CN 103095072A
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China
Prior art keywords
rotor
paper
cylinder
clamping
clamps
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CN2011103431142A
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Chinese (zh)
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CN103095072B (en
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胡森林
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胡森林
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Priority to CN201110343114.2A priority Critical patent/CN103095072B/en
Publication of CN103095072A publication Critical patent/CN103095072A/en
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Abstract

The invention discloses a motor rotor paper wrapping machine. The motor rotor paper wrapping machine comprises a machine frame, a feeding slide rail, a rotor clamping base, an induction device, a clamping air cylinder, a rotor clamp, a reshaping seat, a paper feeding mechanism, a paper stuffing mechanism and a paper cutting mechanism, wherein the feeding slide rail, the rotor clamping base, the induction device, the clamping air cylinder, the rotor clamp, the reshaping seat, the paper feeding mechanism, the paper stuffing mechanism and the paper cutting mechanism are installed on the machine frame. When the induction device inducts that a rotor is delivered to the rotor clamping base, the clamping air cylinder automatically controls the rotor clamping base to jack up so that the rotor clamping base and the rotor clamp can clamp the rotor. An indexing pawl is arranged in the rotor clamp, and can be exposed to poke the rotor and limit poking positions of the rotor. The reshaping seat is arranged in a movable mode, and a reshaping rod and a paper loosening rod are arranged on the reshaping seat and respectively inserted into surfaces of a rotor groove and an iron core of the rotor in operation. The paper wrapping machine can be used for wrapping paper on the surfaces of the rotor groove and a varnished wire of the motor rotor in an integrated mode, the whole paper wrapping process is completed automatically, and the motor rotor paper wrapping machine has the advantages of being convenient to operate, high in working efficiency, stable in paper wrapping quality, capable of improving product percents of pass and working performance and the like.

Description

Rotor bag paper machine
Technical field:
The present invention relates to a kind of rotor bag paper machine that wraps the insulation paper on rotor, belong to the process equipment field of rotor.
Background technology:
At present, people adopt manual mode to wrap the paper that completely insulate mostly on rotor, inefficiency not only, and also the bag paper quality is extremely unstable.Although also occurred now the paper-inserting machine device of operable automatically on market, but it is at the rotor interpolation paper of rotor, and the iron core surface of rotor is still outside exposed, so on the one hand when the copper factor of rotor is too high, in insulation paper easy card entry slot and affect insulation effect, make product percent of pass not reach requirement, the rotor core scratch that easily is exposed of enamelled wire surface paint film on the other hand, make decreasing insulating, thereby cause the service behaviour of product and useful life also to descend thereupon.
Summary of the invention:
Goal of the invention of the present invention is to overcome above-mentioned the deficiencies in the prior art, provide a kind of can be to the rotor of rotor and the automation rotor bag paper machine of rotor core surface integral bag paper, it is easy to operate, high efficiency, the bag paper quality is stable, and can improve product percent of pass and service behaviour and useful life thereof.
Goal of the invention of the present invention realizes by following technical scheme:
a kind of rotor bag paper machine, comprise frame and rack-mounted feeding slide rail, rotor clamps base, induction installation, clamping cylinder, rotor clamper, reshaping device, paper advance mechanism, Paperinsertingmachine structure and mechanism for cutting sheet, when described induction installation is sensed rotor and has been delivered to rotor and clamp on base, described clamping cylinder is automatically controlled rotor and is clamped the base jack-up that makes progress, grip roll together with rotor clamper, be provided with the one division ratchet in described rotor clamper, described calibration ratchet can expose to be stirred rotor and carries out spacing to the position of stirring of rotor, described shaping seat can move forward and backward, shaping bar and paper release lever are installed on it, during work, described shaping bar and paper release lever insert respectively the rotor of rotor and iron core surface.
Described clamping cylinder by one by the action that clamps leverage that minor axis, clamping spindle and clamping major axis form and control rotor clamping base, wherein, the piston rod of clamping cylinder is flexibly connected with the lower end that clamps minor axis, the upper end that clamps minor axis is separately fixed on clamping spindle with an end that clamps major axis, clamping spindle is arranged on the clamp shaft bearing rotationally, and it is affixed with the other end that clamps major axis that rotor clamps base.
Described feeding slide rail comprises two slide bars that are obliquely installed, and described rotor clamps base and is arranged between the middle part of two slide bars.
Described calibration ratchet one end is hinged in rotor clamper, and the other end is controlled by the calibration cylinder and exposed or inside contract; Described shaping seat is controlled and can be moved forward and backward by the shaping cylinder.
Described paper advance mechanism comprises paper bar and the paper feeding driven pulley that is oppositely arranged up and down and the paper feeding driving wheel excessively that draws paper bar, some height not to wait, described paper feeding driving wheel is driven by stepping motor, described paper feeding driven pulley is controlled and can be moved up and down by the platen cylinder, is provided with spring between the bearing pedestal at described paper feeding driven pulley and paper feeding driving wheel two ends.
Described Paperinsertingmachine structure comprises plug paper cylinder and plug paper blade and plug paper tool rest, and described plug paper blade is controlled and can be moved up and down by plug paper cylinder.
Described mechanism for cutting sheet comprises cut a sheet of paper cylinder and the paper knife that connects as one, cut a sheet of paper tool rest and paper knife slide, and described paper knife slide is controlled and can be moved forward and backward by the cylinder of cutting a sheet of paper.
Each cylinder is by electric automatic control.
The present invention has following advantage with respect to prior art:
At first, the whole course of work of the present invention all adopts automatic control structure, and during operation, the workpeople only need be responsible for blowing and put paper getting final product, and not only production efficiency improves greatly, and the bag paper quality is stable.
Secondly, the present invention can realize the rotor of rotor and rotor core surface integral bag paper, make the rotor core surface no longer exposed, thereby avoided the rotor paperboard and the bad phenomenon such as the enamelled wire surface paint film is impaired, effectively improved product percent of pass and service behaviour and useful life.
Description of drawings:
Fig. 1 is self-contained schematic diagram of the present invention.
Fig. 2 is the schematic side view of paper feeding driven wheel part in the present invention.
Fig. 3 is the schematic side view of mechanism for cutting sheet of the present invention.
Fig. 4 is the schematic side view of shaping seat part of the present invention.
Embodiment:
Referring to figs. 1 through Fig. 4, as a kind of optimal way of the present invention, this rotor bag paper machine, comprise frame 1, and the feeding slide rail 2, the rotor that are arranged on frame 1 clamp base 3, induction installation (not shown), clamping cylinder 4, rotor clamper 5, shaping seat 6, paper advance mechanism 7, Paperinsertingmachine structure 8 and mechanism for cutting sheet 9.induction installation is used for the position of sending into of inductiopn rotor, when sensing rotor and delivered to rotor and clamp on base 3, clamping cylinder 4 is automatically controlled rotor and is clamped upwards jack-up of base 3, grip roll together with rotor clamper 5, rotor clamper 5 is fixed on frame 1 by cross bar 60, be provided with one division ratchet 51 in rotor clamper 5, calibration ratchet 51 1 ends are hinged, the other end is controlled to expose by calibration cylinder 52 and is stirred rotor and carry out spacing to the position of stirring of rotor, shaping seat 6 is controlled and can be moved forward and backward by shaping cylinder 30, shaping bar 61 and paper release lever 62 are installed on it, during work, shaping bar 61 and paper release lever 62 insert respectively the rotor of rotor and iron core surface.
Clamping cylinder 4 by one by clamping minor axis 201, clamping spindle 202 and clamping the action that leverage 20 that major axis 203 forms is controlled rotors clamping bases 3, wherein, the piston rod 41 of clamping cylinder 4 is flexibly connected with the lower end that clamps minor axis 201, the upper end that clamps minor axis 201 is separately fixed on clamping spindle 202 with an end that clamps major axis 203, clamping spindle 202 is arranged on clamp shaft bearing 204 rotationally, and it is affixed with the other end that clamps major axis 203 that rotor clamps base 3.When piston rod 41 moved to left, rotor clamped upwards jack-up of base 3.
Feeding slide rail 2 comprises two slide bars that are obliquely installed, and rotor clamps base 3 and is arranged between the middle part of two slide bars, and during blowing, rotor is put into and slided to rotor and clamp on base 3 from slide bar is high-end.
Paper advance mechanism 7 comprises paper feeding driven pulley 73 and the paper feeding driving wheel 74 crossing paper bar 72 and be oppositely arranged up and down that draws paper bar 71, some height not to wait, paper feeding driving wheel 74 is driven by stepping motor 40, paper feeding driven pulley 73 is controlled and can be moved up and down by platen cylinder 50, by the adjustment to paper feeding driven pulley 73 upper-lower positions, it is applicable to the sending into of different-thickness paper, also is provided with spring 75 between the bearing pedestal at paper feeding driven pulley 73 and paper feeding driving wheel 74 two ends.
Paperinsertingmachine structure 8 comprises plug paper cylinder 81 and plug paper blade 82 and plug paper tool rest 83, and plug paper blade 82 is controlled and can be moved up and down by plug paper cylinder 81.Mechanism for cutting sheet 9 comprises the paper knife 92 of cutting a sheet of paper cylinder 91 and connecting as one, cut a sheet of paper tool rest 93 and paper knife slide 94, and paper knife slide 94 is controlled and can be moved forward and backward by the cylinder 91 of cutting a sheet of paper.
As above institute, clamping cylinder 4, calibration cylinder 52, shaping cylinder 30, platen cylinder 50, plug paper cylinder 81 and the cylinder 91 of cutting a sheet of paper are by electric automatic control.
operation principle of the present invention is: before this rotor is put into and slided to rotor from feeding slide rail 2 and clamp on base 3, after the induction installation induction, interlock clamping cylinder 4 is automatically controlled rotor and is clamped upwards jack-up of base 3, grip roll together with rotor clamper 5, then calibration ratchet 51 exposes and stirs rotor to the service position and this stirred the position carry out spacing, simultaneously, the insulation paper is delivered on Paperinsertingmachine structure 8 through paper advance mechanism 7, Paperinsertingmachine structure 8 with the paper plug to rotor the first groove the inside, follow Paperinsertingmachine structure 8 returns, then calibration ratchet 51 is stirred rotor and spacing, then shaping seat 6 reaches, make shaping bar 61 and paper release lever 62 on it stretch into respectively the first rotor groove and the rotor core surface of rotor, complete the bag paper on this group rotor groove and rotor core surface, then Paperinsertingmachine structure 8 moves the paper plug to rotor the second groove, then move after shaping seat 6, make shaping bar 61 and paper release lever 62 leave the first rotor groove and rotor core surface, follow Paperinsertingmachine structure 8 returns, then calibration ratchet 51 is stirred rotor and spacing, make the second rotor of rotor and the service position that the rotor core surface is in reshaping device, then shaping seat 6 moves forward again, make shaping bar 61 and paper release lever 62 on it stretch into respectively the second rotor and the rotor core surface of rotor, complete the bag paper on this group rotor groove and rotor core surface, then Paperinsertingmachine structure 8 moves the paper plug to rotor three-flute the inside, then move after shaping seat 6, make shaping bar 61 and paper release lever 62 leave the second rotor and rotor core surface, follow Paperinsertingmachine structure 8 returns, then calibration ratchet 51 is stirred rotor and spacing, make the third trochanter groove of rotor and the service position that the rotor core surface is in reshaping device, so move in circles, until after all rotor of rotor and the full paper of the whole bags in rotor core surface, mechanism for cutting sheet 9 is with sheet cutting, complete the bag paper work of rotor, in whole process, the action of each parts is by electric automatic control, thereby easy to operate.
Above-described embodiment is only for explanation the present invention's; and be not limitation of the present invention; the those of ordinary skill in relevant technologies field; without departing from the spirit and scope of the present invention; can also make a variety of changes and modification; therefore all technical schemes that are equal to also belong to category of the present invention, and scope of patent protection of the present invention should be limited by each claim.

Claims (8)

1. rotor bag paper machine, it is characterized in that: comprise frame and rack-mounted feeding slide rail, rotor clamps base, induction installation, clamping cylinder, rotor clamper, reshaping device, paper advance mechanism, Paperinsertingmachine structure and mechanism for cutting sheet, when described induction installation is sensed rotor and has been delivered to rotor and clamp on base, described clamping cylinder is automatically controlled rotor and is clamped the base jack-up that makes progress, grip roll together with rotor clamper, be provided with the one division ratchet in described rotor clamper, described calibration ratchet can expose to be stirred rotor and carries out spacing to the position of stirring of rotor, described shaping seat can move forward and backward, shaping bar and paper release lever are installed on it, during work, described shaping bar and paper release lever insert respectively the rotor of rotor and iron core surface.
2. a kind of rotor bag paper machine as claimed in claim 1, it is characterized in that: described clamping cylinder by one by the action that clamps leverage that minor axis, clamping spindle and clamping major axis form and control rotor clamping base, wherein, the piston rod of clamping cylinder is flexibly connected with the lower end that clamps minor axis, the upper end that clamps minor axis is separately fixed on clamping spindle with an end that clamps major axis, clamping spindle is arranged on the clamp shaft bearing rotationally, and it is affixed with the other end that clamps major axis that rotor clamps base.
3. a kind of rotor bag paper machine as claimed in claim 1 or 2, it is characterized in that: described feeding slide rail comprises two slide bars that are obliquely installed, described rotor clamps base and is arranged between the middle part of two slide bars.
4. a kind of rotor bag paper machine as claimed in claim 1, it is characterized in that: described calibration ratchet one end is hinged in rotor clamper, and the other end is controlled by the calibration cylinder and is exposed or inside contract; Described shaping seat is controlled and can be moved forward and backward by the shaping cylinder.
5. a kind of rotor bag paper machine as claimed in claim 1, it is characterized in that: described paper advance mechanism comprises paper bar and the paper feeding driven pulley that is oppositely arranged up and down and the paper feeding driving wheel excessively that draws paper bar, some height not to wait, described paper feeding driving wheel is driven by stepping motor, described paper feeding driven pulley is controlled and can be moved up and down by the platen cylinder, is provided with spring between the bearing pedestal at described paper feeding driven pulley and paper feeding driving wheel two ends.
6. a kind of rotor bag paper machine as claimed in claim 1 is characterized in that: described Paperinsertingmachine structure comprises plug paper cylinder and plug paper blade and plug paper tool rest, and described plug paper blade is controlled and can be moved up and down by plug paper cylinder.
7. a kind of rotor bag paper machine as claimed in claim 1, it is characterized in that: described mechanism for cutting sheet comprises cut a sheet of paper cylinder and the paper knife that connects as one, cut a sheet of paper tool rest and paper knife slide, described paper knife slide is controlled and can be moved forward and backward by the cylinder of cutting a sheet of paper.
8. as claim 1 or 2 or 4 or 5 or 6 or 7 described a kind of rotor bag paper machines, it is characterized in that: each cylinder is by electric automatic control.
CN201110343114.2A 2011-11-03 2011-11-03 Rotor bag paper machine Active CN103095072B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110343114.2A CN103095072B (en) 2011-11-03 2011-11-03 Rotor bag paper machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201110343114.2A CN103095072B (en) 2011-11-03 2011-11-03 Rotor bag paper machine

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CN103095072A true CN103095072A (en) 2013-05-08
CN103095072B CN103095072B (en) 2015-10-07

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105692263A (en) * 2016-03-25 2016-06-22 云南昆船电子设备有限公司 Robot fixture
CN105958760A (en) * 2016-04-11 2016-09-21 江苏本格自动化科技有限公司 All-in-one machine of coiling and inserting lines
CN106374700A (en) * 2016-11-07 2017-02-01 李霞 Double-pressure type fully automatic motor rotor paper wrapping machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03273850A (en) * 1990-03-23 1991-12-05 Hitachi Ltd Manufacture or armature iron core
JP2009089459A (en) * 2007-09-27 2009-04-23 Aisin Aw Co Ltd Manufacturing method for stators
CN101515742A (en) * 2008-02-19 2009-08-26 健闵实业股份有限公司 Device for feeding and cutting motor insulating paper
CN201557028U (en) * 2009-06-30 2010-08-18 章宏亮 Automatic insertion machine for stator insulating paper
CN202353402U (en) * 2011-11-03 2012-07-25 胡森林 Paper wrapping machine for motor rotor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03273850A (en) * 1990-03-23 1991-12-05 Hitachi Ltd Manufacture or armature iron core
JP2009089459A (en) * 2007-09-27 2009-04-23 Aisin Aw Co Ltd Manufacturing method for stators
CN101515742A (en) * 2008-02-19 2009-08-26 健闵实业股份有限公司 Device for feeding and cutting motor insulating paper
CN201557028U (en) * 2009-06-30 2010-08-18 章宏亮 Automatic insertion machine for stator insulating paper
CN202353402U (en) * 2011-11-03 2012-07-25 胡森林 Paper wrapping machine for motor rotor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105692263A (en) * 2016-03-25 2016-06-22 云南昆船电子设备有限公司 Robot fixture
CN105958760A (en) * 2016-04-11 2016-09-21 江苏本格自动化科技有限公司 All-in-one machine of coiling and inserting lines
CN105958760B (en) * 2016-04-11 2018-06-26 江苏本格自动化科技有限公司 A kind of winding and inserting all-in-one machine
CN106374700A (en) * 2016-11-07 2017-02-01 李霞 Double-pressure type fully automatic motor rotor paper wrapping machine

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