CN104882268B - Winding machine based on three-wire twisting flying fork mixed winding - Google Patents
Winding machine based on three-wire twisting flying fork mixed winding Download PDFInfo
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- CN104882268B CN104882268B CN201510330534.5A CN201510330534A CN104882268B CN 104882268 B CN104882268 B CN 104882268B CN 201510330534 A CN201510330534 A CN 201510330534A CN 104882268 B CN104882268 B CN 104882268B
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- 238000004804 winding Methods 0.000 title claims abstract description 54
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims description 19
- 229910052573 porcelain Inorganic materials 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 210000004907 gland Anatomy 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The invention relates to the technical field of mechanical equipment, in particular to a winding machine based on three-wire twisting flying fork mixed winding, which comprises a rack, wherein a single-shaft automatic winding main body is arranged on the rack and consists of a three-wire shaft barrel paying-off component, a flying fork twisting mechanism, a single-shaft feeding mechanism, a single-shaft transmission mechanism and a double-wire clamping mechanism; the three-axis barrel paying-off assembly comprises a three-axis rotating shaft assembly and a three-axis barrel paying-off assembly, the double-wire clamping mechanism comprises a single-shaft double-wire clamping mechanism, and the flying fork twisting mechanism further comprises a flying fork twisting moving mechanism connected with the flying fork twisting mechanism. Integrally combining and forming a three-spool barrel paying-off assembly, a flying fork wire twisting mechanism, a single-shaft feeding mechanism, a single-shaft transmission mechanism and a double-wire clamping mechanism; the automatic integrated wire twisting and winding machine is used for automatically and integrally completing assembly forming of twisted wires, wound wires and wound feet, and is simple to operate, high in automation degree, high in production efficiency and high in winding quality.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a winding machine based on three-wire twisting flying fork mixed winding.
Background
The traditional transformer manufacturing all involves the steps of stranded wire, winding and winding feet, the steps of the traditional transformer manufacturing are carried out in a segmented mode or by adopting different equipment in a segmented mode, the processing efficiency is affected due to the fact that the time is very wasted, the processing efficiency is improved while the energy consumption is reduced, and the automatic machine integrating stranded wire, winding and winding feet into a whole is needed to be realized.
Disclosure of Invention
The invention provides the winding machine based on the three-wire twisting flying fork mixed winding for overcoming the defects, and the winding machine is simple to operate, high in automation degree, high in production efficiency and high in twisting quality.
In order to achieve the above purpose, the present invention adopts the following technical scheme.
The winding machine based on the three-wire twisting flying fork mixed winding comprises a frame, wherein a single-shaft automatic winding main body is arranged on the frame and consists of a three-wire shaft barrel paying-off assembly, a flying fork twisting mechanism, a single-shaft feeding mechanism, a single-shaft transmission mechanism and a double-wire clamping mechanism; the three-axis barrel paying-off assembly comprises a three-axis rotating shaft assembly and a three-axis barrel paying-off assembly, the double-wire clamping mechanism comprises a single-shaft double-wire clamping mechanism, and the flying fork twisting mechanism further comprises a flying fork twisting moving mechanism connected with the flying fork twisting mechanism.
The three-wire rotating shaft assembly comprises a three-porcelain eye frame, a wire barrel mandrel, a wire barrel shaft, a three-wire rotating shaft and a wire barrel, wherein the wire barrel mandrel, the wire barrel shaft, the three-wire rotating shaft and the wire barrel are connected with the three-porcelain eye frame, the three-porcelain eye frame also comprises a hanging rod seat, a mandrel pressure spring and an eye guiding porcelain ring, and a hanging rod, a hanging rod tension lock ring, a wire barrel tension slight shaft, a wire tension sensing piece, a photoelectric element, a wire barrel mandrel pressure spring, a wire barrel mandrel positioning nut, an elastic retainer ring for the shaft, a bearing, a driven wire barrel shaft, a wire barrel positioning shaft head and a wire barrel bracket are arranged on the wire barrel mandrel; the wire barrel shaft is provided with a wire barrel tension positioning shaft pin and a wire barrel tension spring pressing frame; the three-wire rotating shaft is provided with an O-shaped belt, a damping O-shaped belt wheel, a resistance tensioning wheel, a wire barrel mandrel positioning pressing plate, a damper fixing frame, a wire barrel rotating disc support and an elastic retainer ring for a shaft; the wire barrel comprises a wire barrel protective cover, an internal conductive slip ring, a wire barrel shaft lock ring, a flat key, a three-wire main shaft synchronous wheel, a wire barrel rotating shaft mandrel and a wire barrel mandrel clutch baffle ring.
Particularly, the single-shaft double-wire clamping mechanism comprises a main motor plate, a three-wire motor synchronous wheel, a main bearing seat pressing block, a cylinder mounting plate, a main shaft core jig, a first servo motor, a servo reducer and a fly fork mixed winding main shaft synchronous belt which are connected in a combined mode.
The fly fork wire twisting mechanism comprises a first wire arranging fork, a second wire arranging fork, a wire guide pin, a fly fork wire passing guide rod, a wire arranging clamp cylinder connecting block, a wire arranging clamp connecting plate, a wire arranging clamp block, a drag chain groove, a wire twisting lifting sensing rod, a wire twisting origin sensing piece, a wire twisting shaft shield, a lifting shield, a screw rod shield, a Z-axis lifting connecting plate, a lifting screw synchronous wheel, a wire twisting synchronous pulley, a wire twisting sliding block seat, a three-wire motor synchronous wheel, a fly fork shaft, a fly fork bearing rear gland, a wire twisting moving motor seat, a fly fork bearing gland, a wire twisting lifting protective cover strut, a wire twisting shaft bearing seat, a wire twisting lifting motor support, a wire twisting bottom plate, a wire twisting lifting screw, a wire twisting lifting slide rail, a second servo motor, a linear slider, a ball screw bearing, a wire guide wheel, a fly fork wire twisting synchronous belt, a wire twisting lifting synchronous belt, an engineering drag chain, a parallel clamp cylinder and a sliding table cylinder.
The beneficial effects of the invention are as follows: the invention relates to a winding machine based on three-wire twisting flying fork mixed winding, which integrally combines and forms a three-wire spool barrel paying-off assembly, a flying fork twisting wire mechanism, a single-shaft feeding mechanism, a single-shaft transmission mechanism and a double-wire clamping mechanism; the automatic integrated wire twisting and winding machine is used for automatically and integrally completing assembly forming of twisted wires, wound wires and wound feet, and is simple to operate, high in automation degree, high in production efficiency and high in winding quality.
Drawings
The invention is further illustrated by the accompanying drawings, in which embodiments do not constitute any limitation of the invention.
Fig. 1 is a schematic structural diagram of a winding machine based on three-wire twisted wire flyer hybrid winding.
Fig. 2 is a schematic structural diagram of a three-wire rotating shaft assembly in a winding machine based on three-wire twisting flying fork mixed winding.
Fig. 3 is a schematic structural diagram of a single-shaft double-wire clamp mechanism in a winding machine based on three-wire twisted wire flying fork mixed winding.
Fig. 4 is a schematic structural diagram of a flyer twisting mechanism in a winding machine based on three-wire twisting flyer hybrid winding of the invention.
Detailed Description
The invention will be further described with reference to the drawings and examples, which are preferred embodiments of the invention.
Examples
As shown in fig. 1-4, the winding machine based on three-wire twisting flying fork mixed winding comprises a rack, wherein a single-shaft automatic winding main body 1 is arranged on the rack, and the single-shaft automatic winding main body 1 consists of a three-wire shaft barrel paying-off component 2, a flying fork wire twisting mechanism 3, a single-shaft feeding mechanism 4, a single-shaft transmission mechanism 5 and a double-wire clamping mechanism 6; the three-axis barrel paying-off assembly 2 comprises a three-axis rotating shaft assembly and a three-axis barrel paying-off assembly, the double-wire clamping mechanism 6 comprises a single-shaft double-wire clamping mechanism, and the flying fork twisting mechanism 3 further comprises a flying fork twisting moving mechanism connected with the flying fork twisting moving mechanism.
The three-wire rotating shaft assembly 1 comprises a three-porcelain eye frame 101, a wire barrel mandrel 103, a wire barrel shaft 104, a three-wire rotating shaft 105 and a wire barrel 106 which are connected with the three-porcelain eye frame 101, the three-porcelain eye frame 101 also comprises a boom seat 107, a mandrel pressure spring 108 and an eye guiding porcelain ring 109, and the wire barrel mandrel 104 is provided with a boom 110, a boom tension lock ring 111, a wire barrel tension tip shaft 112, a wire tension sensing piece 113, a photoelectrode 114, a wire barrel mandrel pressure spring 115, a wire barrel mandrel positioning nut 116, a shaft elastic retainer ring 117, a bearing 118, a slave wire barrel shaft 119, a wire barrel positioning shaft head 120 and a wire barrel bracket 121; the wire barrel shaft 104 is provided with a wire barrel tension positioning shaft tip 122 and a wire barrel tension spring pressing frame 123; the three-wire rotating shaft 105 is provided with an O-shaped belt 124, a damping O-shaped belt pulley 125, a resistance tension pulley 126, a wire barrel mandrel positioning pressing plate 127, a damper fixing frame 128, a wire barrel rotating disc support 129 and a shaft elastic retainer ring 130; the wire barrel 106 comprises a wire barrel protective cover 131, an internal conductive slip ring 132, a wire barrel shaft lock ring 134, a flat key 102, a three-wire main shaft synchronous wheel 135, a wire barrel rotating shaft mandrel 136 and a wire barrel mandrel clutch baffle ring 137.
The single-shaft double-wire clamping mechanism comprises a main motor plate 301, a three-wire motor synchronous wheel 302, a main bearing seat pressing block 303, a cylinder mounting plate 304, a main shaft core jig 305, a first servo motor 306, a servo speed reducer 307 and a fly fork mixed winding main shaft synchronous belt 308 which are connected in a combined mode.
The flyer twisting mechanism 3 comprises a first winding fork 401, a second winding fork 402, a wire guide pin 403, a flyer wire guide bar 404, a winding clamp cylinder connecting block 405, a winding clamp connecting plate 406, a winding clamp block 407, a drag chain groove 408, a twisting wire lifting sensing bar 409, a twisting wire origin sensing piece 410, a twisting shaft shield 411, a lifting shield 412, a screw shield 413, a Z-axis lifting connecting plate 414, a lifting screw synchronizing wheel 415, a twisting wire synchronizing pulley 416, a twisting wire sliding block seat 417, a three-wire motor synchronizing wheel 418, a flyer shaft 419, a flyer bearing rear gland 420, a twisting wire moving motor seat 421, a flyer bearing gland 422, a twisting wire lifting shield strut 423, a twisting wire bearing seat 424, a twisting wire lifting motor bracket 425, a twisting wire bottom plate 426, a twisting wire lifting screw 427, a twisting wire lifting slide rail 428, a second servo motor 429, a linear sliding block 430, a ball screw bearing 431, a wire guiding wheel 432, a flyer wire lifting synchronizing belt 433, a twisting wire lifting synchronizing belt 434, an engineering drag chain 436, a parallel clamp cylinder 436 and a sliding table 435.
The applicant declares that, on the basis of the above examples, a new method is produced by combining certain steps of the above examples with the technical solutions of the summary of the invention, which is one of the described ranges of the present invention, and the present application does not list other implementations of these steps for conciseness of the specification.
The winding machine based on three-wire twisting flying fork mixed winding has the beneficial effects that: integrally combining and forming a three-spool barrel paying-off assembly, a flying fork wire twisting mechanism, a single-shaft feeding mechanism, a single-shaft transmission mechanism and a double-wire clamping mechanism; the automatic integrated wire twisting and winding machine is used for automatically and integrally completing assembly forming of twisted wires, wound wires and wound feet, and is simple to operate, high in automation degree, high in production efficiency and high in winding quality.
The applicant has further stated that the present invention is described by the above examples as to the implementation method and apparatus structure of the present invention, but the present invention is not limited to the above embodiments, i.e. it does not mean that the present invention must be implemented by the above methods and structures. It should be apparent to those skilled in the art that any modification of the present invention, equivalent substitutions for the implementation method selected by the present invention, addition of steps, selection of specific modes, etc., fall within the scope of the present invention and the scope of the disclosure.
The present invention is not limited to the above embodiments, and all embodiments using structures similar to the present invention and methods for achieving the objects of the present invention are within the scope of the present invention.
Claims (2)
1. A coiling machine based on three-wire twisting flying fork is mixed and is wound, its characterized in that: the automatic single-shaft winding machine comprises a machine frame, wherein a single-shaft automatic winding main body is arranged on the machine frame and consists of a three-shaft barrel paying-off assembly, a flying fork twisting mechanism, a single-shaft feeding mechanism, a single-shaft transmission mechanism and a double-wire clamping mechanism; the three-axis barrel paying-off assembly comprises a three-axis rotating shaft assembly and a three-axis barrel paying-off assembly, the double-wire clamping mechanism comprises a single-shaft double-wire clamping mechanism, and the flying fork twisting mechanism further comprises a flying fork twisting moving mechanism connected with the flying fork twisting mechanism;
the three-wire rotating shaft assembly comprises a three-porcelain eye frame, a wire barrel mandrel, a wire barrel shaft, a three-wire rotating shaft and a wire barrel, wherein the wire barrel mandrel, the wire barrel shaft, the three-wire rotating shaft and the wire barrel are connected with the three-porcelain eye frame; the wire barrel shaft is provided with a wire barrel tension positioning shaft pin and a wire barrel tension spring pressing frame; the three-wire rotating shaft is provided with an O-shaped belt, a damping O-shaped belt wheel, a resistance tensioning wheel, a wire barrel mandrel positioning pressing plate, a damper fixing frame, a wire barrel rotating disc support and an elastic retainer ring for a shaft; the wire barrel comprises a wire barrel protective cover, an internal conductive slip ring, a wire barrel shaft lock ring, a flat key, a three-wire main shaft synchronous wheel, a wire barrel rotating shaft mandrel and a wire barrel mandrel clutch baffle ring;
the single-shaft double-wire clamping mechanism comprises a main motor plate, a three-wire motor synchronous wheel, a main bearing seat pressing block, a cylinder mounting plate, a main shaft core jig, a first servo motor, a servo reducer and a fly fork mixed winding main shaft synchronous belt which are connected in a combined mode.
2. The winding machine based on three-wire twisting flying fork mixed winding according to claim 1, wherein the winding machine is characterized in that: the fly fork wire twisting mechanism comprises a first wire arranging fork, a second wire arranging fork, a wire guide pin, a fly fork wire passing guide rod, a wire arranging clamp cylinder connecting block, a wire arranging clamp connecting plate, a wire arranging clamp block, a drag chain groove, a wire twisting lifting induction rod, a wire twisting origin induction piece, a wire twisting shaft shield, a lifting shield, a screw shield, a Z-axis lifting connecting plate, a lifting screw synchronous wheel, a wire twisting synchronous pulley, a wire twisting sliding block seat, a three-wire motor synchronous wheel, a fly fork shaft, a fly fork bearing rear gland, a wire twisting moving motor seat, a fly fork bearing gland, a wire twisting lifting shield strut, a wire twisting shaft bearing seat, a wire twisting lifting motor support, a wire twisting bottom plate, a wire twisting lifting screw, a wire twisting lifting sliding rail, a second servo motor, a linear slider, a ball screw bearing, a wire guiding wheel, a fly fork wire twisting synchronous belt, a wire twisting lifting synchronous belt, an engineering drag chain, a parallel clamp cylinder and a sliding table cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510330534.5A CN104882268B (en) | 2015-06-16 | 2015-06-16 | Winding machine based on three-wire twisting flying fork mixed winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510330534.5A CN104882268B (en) | 2015-06-16 | 2015-06-16 | Winding machine based on three-wire twisting flying fork mixed winding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104882268A CN104882268A (en) | 2015-09-02 |
| CN104882268B true CN104882268B (en) | 2024-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510330534.5A Active CN104882268B (en) | 2015-06-16 | 2015-06-16 | Winding machine based on three-wire twisting flying fork mixed winding |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105490127B (en) * | 2016-01-06 | 2018-07-10 | 任奕沛 | A kind of periodicity shift fork electric wire finishing machine |
| CN106504890B (en) * | 2016-11-28 | 2017-12-26 | 华南智能机器人创新研究院 | A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six |
| CN107978447B (en) * | 2017-12-27 | 2023-06-27 | 国网上海市电力公司 | Transformer coil winding machine with automatic discharging function |
| CN111243858B (en) * | 2019-06-27 | 2022-05-24 | 东莞市鑫华翼自动化科技有限公司 | Wire twisting method for automatic casing pipe penetrating equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4741484A (en) * | 1984-10-17 | 1988-05-03 | Kuhlman Corporation | Apparatus and method for winding a magnetic core for toroidal transformer |
| JP2005237100A (en) * | 2004-02-19 | 2005-09-02 | Nittoku Eng Co Ltd | Winding machine |
| CN103312097A (en) * | 2013-06-03 | 2013-09-18 | 台州博亚自动化设备科技有限公司 | Automatic wire winding machine of motor stator of electric car |
| EP2767990A1 (en) * | 2013-02-18 | 2014-08-20 | ABB Technology AG | Method for manufacturing a stacked triangular core transformer |
| CN204695959U (en) * | 2015-06-16 | 2015-10-07 | 东莞市威元电子科技有限公司 | A kind of based on three lines turn round line flying trident mix around coil winding machine |
-
2015
- 2015-06-16 CN CN201510330534.5A patent/CN104882268B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4741484A (en) * | 1984-10-17 | 1988-05-03 | Kuhlman Corporation | Apparatus and method for winding a magnetic core for toroidal transformer |
| JP2005237100A (en) * | 2004-02-19 | 2005-09-02 | Nittoku Eng Co Ltd | Winding machine |
| EP2767990A1 (en) * | 2013-02-18 | 2014-08-20 | ABB Technology AG | Method for manufacturing a stacked triangular core transformer |
| CN103312097A (en) * | 2013-06-03 | 2013-09-18 | 台州博亚自动化设备科技有限公司 | Automatic wire winding machine of motor stator of electric car |
| CN204695959U (en) * | 2015-06-16 | 2015-10-07 | 东莞市威元电子科技有限公司 | A kind of based on three lines turn round line flying trident mix around coil winding machine |
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| CN104882268A (en) | 2015-09-02 |
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