CN103915249A - Automatic transformer PCB (printed circuit board) winding, assembling and welding all-in-one machine - Google Patents
Automatic transformer PCB (printed circuit board) winding, assembling and welding all-in-one machine Download PDFInfo
- Publication number
- CN103915249A CN103915249A CN201410158265.4A CN201410158265A CN103915249A CN 103915249 A CN103915249 A CN 103915249A CN 201410158265 A CN201410158265 A CN 201410158265A CN 103915249 A CN103915249 A CN 103915249A
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- Prior art keywords
- line
- assembling
- pcb
- coil
- rope
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- 238000003466 welding Methods 0.000 title claims abstract description 18
- 238000004804 winding Methods 0.000 title claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052802 copper Inorganic materials 0.000 claims abstract description 24
- 239000010949 copper Substances 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 238000005476 soldering Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract 3
- 239000002994 raw material Substances 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention provides an automatic transformer PCB (printed circuit board) winding, assembling and welding all-in-one machine. The transformer PCB winding, assembling and welding all-in-one machine comprises a first coil pulley, a second coil pulley, a mechanical arm, a first line pulling structure, a second line pulling structure, a first line head structure, a second line head structure, a pressing fit structure, a mandrel, a tin soldering structure and a material taking structure. The first coil pulley wounded with a copper line and the second coil pulley wounded with a rubber line are arranged on an operation table for providing linear materials, the mechanical arm is used for grapping raw materials, the first line pulling structure is used for pulling the copper line, the second line pulling structure is used for pulling the rubber line, the first line head structure is used for clamping and fixing a copper line end, the second line head structure is used for clamping and fixing a rubber line end, and the second line head structure is identical to the first line head structure in configuration; the pressing fit structure is used for assembling a PCB, a copper line coil and a rubber line coil to form a PCB assembly; the mandrel comprises a direct drive motor and a support and is driven through an air cylinder and provided with a positioning ring; the tin soldering structure is arranged on the operation table; the material taking structure clamps the PCB assembly from the mandrel to the tin soldering structure. By the arrangement, winding, assembling and welding of the PCB and assembling coils to the PCB can be full-automatically completed, operation efficiency is high, and yield rate is high.
Description
Technical field
The present invention relates to a kind of transformer PCB automatic winding, assembling and welding integrated.
Background technology
The pcb board size of transformer is less, on this pcb board, also want fixed magnetic core and cementation copper coil and rubber coil, generally conventional manual work in manufacturing, but in manual work around the number of turns of coil and the length of line have control, manual work likely because carelessness cause bad; In addition, the production efficiency of manual work is lower.
Summary of the invention
The object of the present invention is to provide a kind of transformer PCB automatic winding, assembling and welding integrated.
For achieving the above object, the invention provides a kind of transformer PCB automatic winding, assembling and welding integrated, comprise being arranged on operating desk providing wire rod, be wound with the first coil wheel of copper cash and be wound with the second coil wheel of rubber sheathed wire, capture the mechanical arm of former material from streamline, also comprise:
For drawing pull strings structure and for drawing the second hitch structure of rubber sheathed wire of first of copper cash;
Be used for the second rope header structure that clamping copper cash the end of a thread and the first rope header structure that can wind the line and clamping rubber sheathed wire the end of a thread can wind the line, described the second rope header structure is identical with the first rope header structure structure;
Assembling PCB, copper coil and rubber sheathed wire circle form the pressing structure of PCB assembly, comprise the axle with locating ring of direct-drive motor, bearing, air cylinder driven;
Be arranged on operating desk the soldering structure that PCB assembly the end of a thread is welded;
Axle, gripping PCB assembly is to the feeding structure of soldering structure.
Described the first hitch structure comprises the rolling lead screw that is connected on the first motor, is connected to the screw mandrel on the second motor, be subject to this reciprocating traction table in rolling lead screw control left and right, described traction table is subject to this screw mandrel control elastic simultaneously, is also provided with the line mouth for threading on traction table.
Described the second hitch structure has only increased by the first pneumatic cutting nippers and guide plate compared with the first hitch structure, and described the first pneumatic cutting nippers is connected with guide plate, is parallel to line mouth and is arranged on traction table, for cutting short the end of a thread of rubber coil; What the line mouth of described the first hitch structure passed is copper cash, and what the line mouth of the second hitch structure passed is rubber sheathed wire.
The first rope header structure comprises the support being arranged on operating desk, for reinforcing the first rope head of the end of a thread, described the first rope head is fixed in frame by support spring, the rotary power of this first rope head comes from the first electric rotating machine being connected in frame, it is reinforced power and comes from support spring, and described support spring is connected to cylinder by the first back shaft.
Described pressing structure also comprises the jut of common fixing pcb board corresponding with axle, and when this pcb board is fixing, locating ring is accurately located, and cylinder provides pressing power.
Described feeding structure also comprises the second pneumatic cutting nippers, and described the second pneumatic cutting nippers is used for cutting short copper coil the end of a thread.
Beneficial effect of the present invention: utilize the invention provides a kind of transformer PCB automatic winding, assembling and welding integrated can full automaticly complete pcb board around copper cash, around rubber sheathed wire and welding, coil groups is filled to the work of pcb board, its operating efficiency is higher, and yields is higher.
In order further to understand feature of the present invention and technology contents, refer to following about detailed description of the present invention and accompanying drawing, but accompanying drawing only provide with reference to and explanation use, be not used for the present invention to be limited.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, by the specific embodiment of the present invention is described in detail, will make technical scheme of the present invention and beneficial effect thereof apparent.
In accompanying drawing,
Fig. 1 is a kind of transformer PCB of the present invention automatic winding, assembling and welding integrated schematic diagram.
Accompanying drawing explanation:
1, operating desk; 2, the first coil wheel; 3, the second coil wheel; 4, mechanical arm; 5, the first hitch structure; 6, the second hitch structure; 7, the first motor; 71, sliding screw; 72, traction table; 73, line mouth; 8, the first rope header structure; 81, support; 82, the first rope head; 83, support spring; 84, frame; 85, the first electric rotating machine; 86, the first back shaft; 87, cylinder; 9, the second rope header structure; 91, direct driving motor; 92, bearing; 93, locating ring; 94, axle; 95, jut; 10, soldering structure; 101, feeding structure; 102, the second pneumatic cutting nippers.
Embodiment
Technological means and the effect thereof taked for further setting forth the present invention, be described in detail below in conjunction with the preferred embodiments of the present invention and accompanying drawing thereof.
Refer to Fig. 1, for achieving the above object, a kind of transformer PCB automatic winding provided by the invention, assembling and welding integrated, comprise being arranged on operating desk 1 wire rod is provided, be wound with the first coil wheel 2 of copper cash and be wound with the second coil wheel 3 of rubber sheathed wire, capture the mechanical arm 4 of former material from streamline 1, also comprising:
For drawing pull strings structure 5 and for drawing the second hitch structure 6 of rubber sheathed wire of first of copper cash.
Described the first hitch structure 5 comprises the rolling lead screw 71 that is connected on the first motor 7, be connected on the second motor 8 screw mandrel 81, be subject to this rolling lead screw 71 to control the reciprocating traction table 72 in left and right, it is elastic that described traction table 72 is controlled by this screw mandrel 81 simultaneously, is also provided with the line mouth 73 for threading on traction table 72.
Described the second hitch structure 6 has only increased by the first pneumatic cutting nippers 61 and guide plate 62 compared with the first hitch structure 1, and described the first pneumatic cutting nippers 61 is connected with guide plate 62, is parallel to line mouth 73 and is arranged on traction table 72, for cutting short the end of a thread of rubber coil; What the line mouth 73 of described the first hitch structure 5 passed is copper cash, and what the line mouth of the second hitch structure 6 passed is rubber sheathed wire.
This all-in-one also comprises: the second rope header structure 9 that can wind the line for clamping copper cash the end of a thread and the first rope header structure 8 that can wind the line and clamping rubber sheathed wire the end of a thread, described the second rope header structure 9 is constructed identical with the first rope header structure 8.
The first rope header structure 8 comprises the support 81 being arranged on operating desk, for reinforcing the first rope head 82 of the end of a thread, described the first rope head 82 is fixed in frame 84 by support spring 83, the rotary power of this first rope head 82 comes from the first electric rotating machine 85 being connected in frame 84, it is reinforced power and comes from support spring 83, and described support spring 83 is connected to cylinder 87 by the first back shaft 86.
This all-in-one also comprises: assembling PCB, copper coil and rubber sheathed wire circle form the pressing structure 9 of PCB assembly, comprises the axle with locating ring 93 94 of direct-drive motor 91, bearing 92, air cylinder driven; Described pressing structure 9 also comprises the jut 95 of common fixing pcb board corresponding with axle 94, and when this pcb board is fixing, locating ring 93 is accurately located, and cylinder provides pressing power.
This all-in-one also comprises: be arranged on operating desk 1 soldering structure 10 that PCB assembly the end of a thread is welded;
Axle 94, gripping PCB assembly is to the feeding structure 101 of soldering structure 10.
Described feeding structure 101 also comprises the second pneumatic cutting nippers 102, and described the second pneumatic cutting nippers 102 is for cutting short copper coil the end of a thread.
The above, for the person of ordinary skill of the art, can make other various corresponding changes and distortion according to technical scheme of the present invention and technical conceive, and all these changes and distortion all should belong to the protection range of the claims in the present invention.
Claims (6)
1. a transformer PCB automatic winding, assembling and welding integrated, comprise being arranged on wire rod is provided on operating desk, be wound with the first coil wheel of copper cash and be wound with the second coil wheel of rubber sheathed wire, capture the mechanical arm of former material from streamline, it is characterized in that, also comprising:
For drawing pull strings structure and for drawing the second hitch structure of rubber sheathed wire of first of copper cash;
Be used for the second rope header structure that clamping copper cash the end of a thread and the first rope header structure that can wind the line and clamping rubber sheathed wire the end of a thread can wind the line, described the second rope header structure is identical with the first rope header structure structure;
Assembling PCB, copper coil and rubber sheathed wire circle form the pressing structure of PCB assembly, comprise the axle with locating ring of direct-drive motor, bearing, air cylinder driven;
Be arranged on operating desk the soldering structure that PCB assembly the end of a thread is welded;
Axle, gripping PCB assembly is to the feeding structure of soldering structure.
2. a kind of transformer PCB automatic winding according to claim 1, assembling and welding integrated, it is characterized in that, described the first hitch structure comprises the rolling lead screw that is connected on the first motor, is connected to the screw mandrel on the second motor, be subject to this reciprocating traction table in rolling lead screw control left and right, described traction table is subject to this screw mandrel control elastic simultaneously, is also provided with the line mouth for threading on traction table.
3. a kind of transformer PCB automatic winding according to claim 1 and 2, assembling and welding integrated, it is characterized in that, described the second hitch structure has only increased by the first pneumatic cutting nippers and guide plate compared with the first hitch structure, described the first pneumatic cutting nippers is connected with guide plate, be parallel to line mouth and be arranged on traction table, for cutting short the end of a thread of rubber coil; What the line mouth of described the first hitch structure passed is copper cash, and what the line mouth of the second hitch structure passed is rubber sheathed wire.
4. a kind of transformer PCB automatic winding according to claim 1, assembling and welding integrated, it is characterized in that, the first rope header structure comprises the support being arranged on operating desk, for reinforcing the first rope head of the end of a thread, described the first rope head is fixed in frame by support spring, the rotary power of this first rope head comes from the first electric rotating machine being connected in frame, and it is reinforced power and comes from support spring, and described support spring is connected to cylinder by the first back shaft.
5. a kind of transformer PCB automatic winding according to claim 1, assembling and welding integrated, it is characterized in that, described pressing structure also comprises the jut of common fixing pcb board corresponding with axle, and when this pcb board is fixing, locating ring is accurately located, and cylinder provides pressing power.
6. a kind of transformer PCB automatic winding according to claim 1, assembling and welding integrated, is characterized in that, described feeding structure also comprises the second pneumatic cutting nippers, and described the second pneumatic cutting nippers is used for cutting short copper coil the end of a thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410158265.4A CN103915249A (en) | 2014-04-18 | 2014-04-18 | Automatic transformer PCB (printed circuit board) winding, assembling and welding all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410158265.4A CN103915249A (en) | 2014-04-18 | 2014-04-18 | Automatic transformer PCB (printed circuit board) winding, assembling and welding all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103915249A true CN103915249A (en) | 2014-07-09 |
Family
ID=51040858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410158265.4A Pending CN103915249A (en) | 2014-04-18 | 2014-04-18 | Automatic transformer PCB (printed circuit board) winding, assembling and welding all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103915249A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105047392A (en) * | 2015-08-01 | 2015-11-11 | 中山捷航自动化科技有限公司 | Winding Soldering Machine |
| CN105149958A (en) * | 2015-07-09 | 2015-12-16 | 东莞市智感机械电子科技有限公司 | Automatic winding and welding chip machine |
| CN107775219A (en) * | 2017-11-21 | 2018-03-09 | 李洪民 | A kind of automated circuit board welder |
| CN109041434A (en) * | 2018-09-28 | 2018-12-18 | 缪心怡 | A kind of aluminum base circuit board clamping fixed system and aluminum base circuit board clamp fixing means |
| CN111531238A (en) * | 2020-04-24 | 2020-08-14 | 科一诺(厦门)电子有限公司 | An integrated production line for transformer welding and assembly |
| CN113012920A (en) * | 2021-02-25 | 2021-06-22 | 广东力王高新科技股份有限公司 | Planar transformer assembling equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202153477U (en) * | 2011-07-27 | 2012-02-29 | 柳汉虎 | Multifunctional full automatic annular winding machine |
| CN202534505U (en) * | 2012-01-20 | 2012-11-14 | 厦门天迈节能照明有限公司 | Automatic wire feeding and winding mechanism of multi-group and multi-station magnet ring winding machine |
| CN202633038U (en) * | 2012-05-23 | 2012-12-26 | 深圳博美柯自动化设备有限公司 | Full-automatic double-end hollow coil winding machine |
| CN103346011A (en) * | 2013-06-25 | 2013-10-09 | 东莞市石碣创义精密五金加工厂 | Full-automatic winding machine and manufacturing method thereof |
| CN103632840A (en) * | 2013-10-31 | 2014-03-12 | 胜美达电机（香港）有限公司 | Winding machine and automatic winding assembly method thereof |
-
2014
- 2014-04-18 CN CN201410158265.4A patent/CN103915249A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202153477U (en) * | 2011-07-27 | 2012-02-29 | 柳汉虎 | Multifunctional full automatic annular winding machine |
| CN202534505U (en) * | 2012-01-20 | 2012-11-14 | 厦门天迈节能照明有限公司 | Automatic wire feeding and winding mechanism of multi-group and multi-station magnet ring winding machine |
| CN202633038U (en) * | 2012-05-23 | 2012-12-26 | 深圳博美柯自动化设备有限公司 | Full-automatic double-end hollow coil winding machine |
| CN103346011A (en) * | 2013-06-25 | 2013-10-09 | 东莞市石碣创义精密五金加工厂 | Full-automatic winding machine and manufacturing method thereof |
| CN103632840A (en) * | 2013-10-31 | 2014-03-12 | 胜美达电机（香港）有限公司 | Winding machine and automatic winding assembly method thereof |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105149958A (en) * | 2015-07-09 | 2015-12-16 | 东莞市智感机械电子科技有限公司 | Automatic winding and welding chip machine |
| CN105047392A (en) * | 2015-08-01 | 2015-11-11 | 中山捷航自动化科技有限公司 | Winding Soldering Machine |
| CN105047392B (en) * | 2015-08-01 | 2017-04-12 | 中山捷航自动化科技有限公司 | Winding Soldering Machine |
| CN107775219A (en) * | 2017-11-21 | 2018-03-09 | 李洪民 | A kind of automated circuit board welder |
| CN107775219B (en) * | 2017-11-21 | 2019-02-12 | 深圳市耀德科技股份有限公司 | A kind of automated circuit board welder |
| CN109041434A (en) * | 2018-09-28 | 2018-12-18 | 缪心怡 | A kind of aluminum base circuit board clamping fixed system and aluminum base circuit board clamp fixing means |
| CN111531238A (en) * | 2020-04-24 | 2020-08-14 | 科一诺(厦门)电子有限公司 | An integrated production line for transformer welding and assembly |
| CN111531238B (en) * | 2020-04-24 | 2024-04-26 | 科一诺(厦门)电子有限公司 | A transformer welding and assembly integrated production line |
| CN113012920A (en) * | 2021-02-25 | 2021-06-22 | 广东力王高新科技股份有限公司 | Planar transformer assembling equipment |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140709 |