CN211848613U - A steel strand rope forming device - Google Patents
A steel strand rope forming device Download PDFInfo
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- CN211848613U CN211848613U CN202020397538.1U CN202020397538U CN211848613U CN 211848613 U CN211848613 U CN 211848613U CN 202020397538 U CN202020397538 U CN 202020397538U CN 211848613 U CN211848613 U CN 211848613U
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Abstract
本实用新型公开了一种钢绞线成绳装置,包括操作台,所述操作台上表面通过安装架固定连接有导线辊,所述操作台上表面通过安装柱固定连接有限位孔盘,所述操作台上表面固定连接有安装板,所述安装板外侧壁贯穿并转动连接有转杆,所述操作台上表面固定连接有与转杆相适配的驱动装置。本实用新型,通过限位孔盘、转杆、第二电机、转环、第一电机和卷线盘之间的相互配合,导线辊上的各条钢丝穿过限位孔盘再绕制卷线盘上,转杆带动转环整体转动可将多股钢丝拧合成一股,利用第二电机带动卷线盘转动可将拧成一股的钢绞线卷至卷线盘上,利用第一电机和第二电机的间歇性配合可完成缠绕和卷线工作,操作简便,有效提高了钢绞线生产效率。
The utility model discloses a rope forming device for steel strands, which comprises an operation table, a wire roller is fixedly connected to the upper surface of the operation table through an installation frame, and the upper surface of the operation table is fixedly connected to a limit hole plate through an installation column. A mounting plate is fixedly connected to the upper surface of the operating table, a rotating rod is rotatably connected to the outer side wall of the mounting plate, and a driving device adapted to the rotating rod is fixedly connected to the upper surface of the operating table. In the utility model, through the mutual cooperation among the limiting hole disc, the rotating rod, the second motor, the swivel ring, the first motor and the wire reel, each steel wire on the wire roll passes through the limiting hole disc and is then wound into a coil On the spool, the rotating rod drives the swivel ring to rotate as a whole to twist multiple strands of steel wire into one. The intermittent cooperation with the second motor can complete the winding and winding work, which is easy to operate and effectively improves the production efficiency of steel strands.
Description
技术领域technical field
本实用新型涉及钢绞线生产技术领域,尤其涉及一种钢绞线成绳装置。The utility model relates to the technical field of steel strand production, in particular to a steel strand rope forming device.
背景技术Background technique
钢绞线是由多根钢丝绞合构成的钢铁制品,可分为预应力钢绞线,无粘结钢绞线,镀锌钢绞线等。Steel strand is a steel product composed of multiple steel wire strands, which can be divided into prestressed steel strand, unbonded steel strand, galvanized steel strand, etc.
其中,在钢绞线的生产过中,需要将多股钢丝缠绕在一起,合成一股,再绕制卷线盘上,目前需要先利用绕线装置将各股钢绳缠绕在一起,然后再利用卷线机将钢绞线卷至卷线盘上,即需要分开利用两个机器才能完成工作,操作较复杂且降低了钢绞线的生产效率,因而我们设计了一种钢绞线成绳装置来解决上述问题。Among them, in the production of steel strands, multiple strands of steel wire need to be wound together to form one strand, and then wound on a reel. Using the reeling machine to reel the steel strand onto the reel, that is to say, two machines need to be used separately to complete the work. The operation is more complicated and the production efficiency of the steel strand is reduced. Therefore, we designed a steel strand into a rope. device to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中钢绞线的缠绕和卷线需要分来两个装置进行,降低了钢绞线生产效率的问题,而提出的一种钢绞线成绳装置。The purpose of the utility model is to solve the problem that the winding and coiling of the steel strand in the prior art needs to be carried out by two devices, which reduces the production efficiency of the steel strand, and proposes a rope forming device for the steel strand.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种钢绞线成绳装置,包括操作台,所述操作台上表面通过安装架固定连接有导线辊,所述操作台上表面通过安装柱固定连接有限位孔盘,所述操作台上表面固定连接有安装板,所述安装板外侧壁贯穿并转动连接有转杆,所述操作台上表面固定连接有与转杆相适配的驱动装置;所述转杆远离驱动装置一端通过连接机构连接有转环,所述转环内侧设有卷线盘,所述转环外侧壁固定连接有固定板,所述固定板外侧壁固定连接有第一电机,所述第一电机输出端固定连接有连接轴,所述连接轴远离第一电机一端贯穿转环并固定连接有第一固定块,所述卷线盘两侧均固定连接有十字卡块,所述卷线盘远离第一固定块一端设有第二固定块,所述第一连接块和第二连接块外侧壁均设有与十字卡块相适配的卡槽,所述转环侧壁设有与第二固定块相适配的调节装置。A rope forming device for steel strands, comprising an operating table, the upper surface of the operating table is fixedly connected with a wire roller through a mounting frame, the upper surface of the operating table is fixedly connected to a limit hole plate through an installation column, and the upper surface of the operating table is fixedly connected to a limit hole disk. A mounting plate is fixedly connected, the outer side wall of the mounting plate penetrates and is rotatably connected with a rotating rod, and the upper surface of the operating table is fixedly connected with a driving device adapted to the rotating rod; the end of the rotating rod away from the driving device is connected by a connecting mechanism A swivel ring is connected, the inner side of the swivel ring is provided with a reel, a fixing plate is fixedly connected to the outer side wall of the swivel ring, a first motor is fixedly connected to the outer side wall of the fixing plate, and the output end of the first motor is fixedly connected There is a connecting shaft, one end of the connecting shaft away from the first motor penetrates the swivel and is fixedly connected with a first fixing block, and a cross clamping block is fixedly connected on both sides of the reel, and the reel is far away from the first fixing block One end is provided with a second fixing block, the first connection block and the outer side wall of the second connection block are provided with a slot that is compatible with the cross block, and the side wall of the swivel ring is provided with a second fixing block. Equipped with adjustment device.
优选地,所述导线辊包括辊体和与辊体外侧壁固定连接的多个限位环,多个所述限位环沿着辊体轴向等距排列。Preferably, the wire roller comprises a roller body and a plurality of limit rings fixedly connected to the outer side wall of the roller body, and the plurality of limit rings are arranged at equal distances along the axial direction of the roller body.
优选地,所述驱动装置包括与操作台上表面固定连接的第二电机,所述第二电机输出端固定连接有固定轴,所述固定轴与转杆通过皮带传动连接。Preferably, the driving device includes a second motor fixedly connected to the upper surface of the operating table, the output end of the second motor is fixedly connected with a fixed shaft, and the fixed shaft is connected with the rotating rod through a belt drive.
优选地,所述连接机构包括与转杆端部固定连接的固定盘,所述固定盘和转环之间通过多根连接杆连接。Preferably, the connection mechanism includes a fixed plate fixedly connected with the end of the rotating rod, and the fixed plate and the rotating ring are connected by a plurality of connecting rods.
优选地,所述调节装置包括第一螺杆,所述第二固定块外侧壁开设有与第一螺杆相适配的螺纹槽,所述第一螺杆远离第二固定块的一端贯穿转环并固定连接有第一把手。Preferably, the adjusting device includes a first screw, the outer side wall of the second fixing block is provided with a thread groove adapted to the first screw, and the end of the first screw away from the second fixing block penetrates the swivel ring and is fixed A first handle is attached.
优选地,所述转环外侧壁螺纹连接有螺栓,所述螺栓底部与第一螺杆外侧壁相抵。Preferably, the outer side wall of the swivel ring is threadedly connected with a bolt, and the bottom of the bolt is in contact with the outer side wall of the first screw rod.
所述转环内侧壁固定连接有两个呈U型的导向板,所述导向板内侧壁滑动连接有滑块,两个所述滑块相对一侧固定连接有同一个螺纹套,所述螺纹套靠近卷线盘一端固定连接有弧形板,所述螺纹套内侧壁螺纹连接有第二螺杆,所述第二螺杆远离弧形板一端贯穿转环并固定连接有第二把手。The inner side wall of the swivel ring is fixedly connected with two U-shaped guide plates, the inner side wall of the guide plate is slidably connected with a slider, and the opposite sides of the two sliders are fixedly connected with the same threaded sleeve. One end of the sleeve close to the reel is fixedly connected with an arc-shaped plate, the inner side wall of the threaded sleeve is threadedly connected with a second screw rod, and one end of the second screw rod away from the arc-shaped plate penetrates the swivel ring and is fixedly connected with a second handle.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1、通过限位孔盘、转杆、第二电机、转环、第一电机和卷线盘之间的相互配合,导线辊上的各条钢丝穿过限位孔盘再绕制卷线盘上,转杆带动转环整体转动可将多股钢丝拧合成一股,利用第二电机带动卷线盘转动可将拧成一股的钢绞线卷至卷线盘上,利用第一电机和第二电机的间歇性配合可完成缠绕和卷线工作,操作简便,有效提高了钢绞线生产效率。1. Through the mutual cooperation between the limit hole disc, the rotating rod, the second motor, the swivel ring, the first motor and the reel, each wire on the wire roller passes through the limit hole disc and then winds the reel. The rotating rod drives the swivel ring to rotate as a whole to twist multiple strands of steel wire into a single strand. The second motor drives the reel to rotate and the twisted steel strands can be rolled onto the reel. Using the first motor and the second The intermittent cooperation of the two motors can complete the winding and winding work, which is easy to operate and effectively improves the production efficiency of steel strands.
2、通过第一固定块、第二固定块、卷线盘、十字卡块和调节装置之间的相互配合,利用第一螺杆的转动可带动第二固定块与对应的十字卡块分离,再将卷线盘与第一固定块分离,便于将卷线盘取下更换。2. Through the cooperation between the first fixed block, the second fixed block, the reel, the cross block and the adjusting device, the rotation of the first screw can drive the second fixed block to separate from the corresponding cross block, and then Separate the cord reel from the first fixing block, so that the cord reel can be easily removed and replaced.
附图说明Description of drawings
图1为本实用新型提出的一种钢绞线成绳装置的结构示意图;Fig. 1 is the structural representation of a kind of steel strand rope forming device proposed by the utility model;
图2为本实用新型提出的一种钢绞线成绳装置中转环的侧视图;Fig. 2 is the side view of the middle ring of a kind of steel strand rope forming device proposed by the utility model;
图3为本实用新型提出的一种钢绞线成绳装置中导线辊的结构示意图;Fig. 3 is the structural schematic diagram of the conductor roller in a kind of steel strand rope forming device proposed by the utility model;
图4为本实用新型提出的一种钢绞线成绳装置中限位孔盘的结构示意图。FIG. 4 is a schematic structural diagram of a limiting hole disc in a steel strand rope forming device proposed by the present invention.
图中:1操作台、2安装架、3导线辊、31辊体、32限位环、4安装柱、5限位孔盘、6安装板、7转杆、8转环、9卷线盘、10固定板、11第一电机、12十字卡块、13第二电机、14皮带、15固定盘、16连接杆、17第一螺杆、18螺栓、19导向板、20螺纹套、21弧形板、22第二螺杆。In the picture: 1 console, 2 mounting frame, 3 wire roller, 31 roller body, 32 limit ring, 4 mounting column, 5 limit hole plate, 6 mounting plate, 7 rotating rod, 8 rotating ring, 9 reel , 10 fixed plate, 11 first motor, 12 cross block, 13 second motor, 14 belt, 15 fixed plate, 16 connecting rod, 17 first screw, 18 bolt, 19 guide plate, 20 threaded sleeve, 21 arc plate, 22 second screw.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
参照图1-4,一种钢绞线成绳装置,包括操作台1,操作台1上表面通过安装架2固定连接有导线辊3,导线辊3包括辊体31和与辊体31外侧壁固定连接的多个限位环32,多个限位环32沿着辊体31轴向等距排列,多个限位环32将辊体31分隔为多个线槽,线槽的数量与限位孔盘5上通孔的数量相同,操作台1上表面通过安装柱4固定连接有限位孔盘5,限位孔盘5的形状参照图4所示,其侧壁上设有多个通孔,便于钢丝穿过,操作台1上表面固定连接有安装板6,安装板6外侧壁贯穿并转动连接有转杆7,操作台1上表面固定连接有与转杆7相适配的驱动装置;驱动装置包括与操作台1上表面固定连接的第二电机13,第二电机13输出端固定连接有固定轴,固定轴与转杆7通过皮带14传动连接,固定轴和转杆7外侧壁上均固定套接有与皮带14相适配的皮带轮。Referring to Figures 1-4, a device for forming a rope for steel strands includes an operating table 1, the upper surface of the operating table 1 is fixedly connected with a
其中,转杆7远离驱动装置一端通过连接机构连接有转环8,连接机构包括与转杆7端部固定连接的固定盘15,固定盘15和转环8之间通过多根连接杆16连接,转环8内侧设有卷线盘9,转环8内侧壁固定连接有两个呈U型的导向板19,导向板19内侧壁滑动连接有滑块,两个滑块相对一侧固定连接有同一个螺纹套20,螺纹套20靠近卷线盘9一端固定连接有弧形板21,螺纹套20内侧壁螺纹连接有第二螺杆22,第二螺杆22远离弧形板21一端贯穿转环8并固定连接有第二把手,在螺纹套20向下移动时,弧形板21可以与卷线盘9上已经卷好的钢线相抵,防止钢线随意滑动。Wherein, one end of the rotating rod 7 away from the driving device is connected with a rotating
其中,转环8外侧壁固定连接有固定板10,固定板10外侧壁固定连接有第一电机11,第一电机11输出端固定连接有连接轴,连接轴远离第一电机11一端贯穿转环8并固定连接有第一固定块,卷线盘9两侧均固定连接有十字卡块12,卷线盘9远离第一固定块一端设有第二固定块,第一连接块和第二连接块外侧壁均设有与十字卡块12相适配的卡槽,转环8侧壁设有与第二固定块相适配的调节装置,调节装置包括第一螺杆17,第二固定块外侧壁开设有与第一螺杆17相适配的螺纹槽,第一螺杆17远离第二固定块的一端贯穿转环8并固定连接有第一把手,转环8外侧壁螺纹连接有螺栓18,螺栓18底部与第一螺杆17外侧壁相抵,利用螺栓18限制第一螺杆17的位置,防止第一螺杆17随意移动,保证了卷线盘9的稳定性,其中第一电机11和第二电机13均为现有技术中的转动电机,在此不做赘述。A
工作原理:手动将多根钢丝绕过导线辊3、穿过限位孔盘5上的通孔再缠绕至卷线盘9上,转动第二螺杆22,螺纹套20在滑块限位下靠近卷线盘9,使得弧形板21将卷线盘9上的钢丝抵紧,启动第二电机13,第二电机13通过皮带14带动转杆7转动,转杆7带动转环8整体转动,转环8转动时多根钢丝自动拧成麻花状并合成一股,然后反向转动第二螺杆22使得弧形板21与钢线分离,再启动第一电机11,第一电机11通过连接轴带动第一固定块、卷线盘9转动,转动中的卷线盘9将拧成一股的钢丝卷至卷线盘9上,至麻花状的钢线卷至结束后,再重复以上步骤,启动第二电机13,使得各钢丝拧成一股,后启动第一电机11,完成卷线工作,利用一个装置装成缠绕和卷线工作,操作较简单,提高了钢绞线生产效率。Working principle: Manually pass a plurality of steel wires around the
待一个卷线盘9卷线结束后,暂停第一电机11和第二电机13,拧松螺栓18,用手握住第二固定块,防止第二固定块转动,转动第一螺杆17,此时第二固定块沿着第一螺杆17做直线运动直至与对应的十字卡块12分离,然后再将另一个十字卡块12从第一固定块内抽出,并将另一卷线盘9上的十字卡块12插入第一固定块内,用手握住第二固定块并反向转动第一螺杆17使得第二固定块移动直至第二固定块上的卡槽与对应的十字卡块12贴合,再拧紧螺栓18,完成对新的卷线盘9的安装,便于再次绕线和卷线。After the winding of one
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113699812A (en) * | 2021-08-23 | 2021-11-26 | 湖北三江航天江北机械工程有限公司 | Wire rope line concentration equipment |
| CN115932179A (en) * | 2022-12-06 | 2023-04-07 | 青岛海恒东升检测科技有限公司 | Multifunctional fluid measuring box |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113699812A (en) * | 2021-08-23 | 2021-11-26 | 湖北三江航天江北机械工程有限公司 | Wire rope line concentration equipment |
| CN115932179A (en) * | 2022-12-06 | 2023-04-07 | 青岛海恒东升检测科技有限公司 | Multifunctional fluid measuring box |
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Granted publication date: 20201103 |
