CN109545540A - Full-automatic multi-wire winding machine - Google Patents
Full-automatic multi-wire winding machine Download PDFInfo
- Publication number
- CN109545540A CN109545540A CN201811271279.1A CN201811271279A CN109545540A CN 109545540 A CN109545540 A CN 109545540A CN 201811271279 A CN201811271279 A CN 201811271279A CN 109545540 A CN109545540 A CN 109545540A
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- rear mold
- mould
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- line
- cylinder
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- 238000004804 winding Methods 0.000 title claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims abstract description 157
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 123
- 238000005452 bending Methods 0.000 claims description 43
- 238000000465 moulding Methods 0.000 claims description 34
- 238000009966 trimming Methods 0.000 claims description 15
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 210000001217 buttock Anatomy 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010008 shearing Methods 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 11
- 230000009471 action Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a full-automatic multi-wire winding machine which comprises a machine frame, a plurality of groups of wire supply mechanisms, a wire collecting and combining mechanism, a wire clamping mechanism, a wire shearing mechanism, an XZY three-axis movement driving mechanism, a coil winding mechanism, a hot air type coil shaping mechanism and a discharging mechanism, wherein the plurality of groups of wire supply mechanisms are positioned on the wire inlet side of the wire collecting and combining mechanism, the coil winding mechanism is positioned on the wire outlet side of the wire collecting and combining mechanism, the wire clamping mechanism and the wire shearing mechanism are respectively arranged on a XZY three-axis movement driving mechanism, the hot air type coil shaping mechanism faces to the winding part of the coil winding mechanism, and the discharging mechanism is positioned at the discharging end of the coil winding mechanism. The invention can automatically wind a plurality of enameled wires into coils in parallel, has high production efficiency, directly processes the coil head of the inner coil of the coil in the mold core, does not need to open a slot for wire inlet on the mold surface of the mold, and leads the surface of the coil to be smoother, and in addition, the tail wire of the outer diameter of the coil can be automatically bent.
Description
Technical field
The present invention relates to coil winding machine technical fields, are to be related to a kind of full-automatic multi-thread coil winding machine more specifically.
Background technique
Currently, the line occurred in the market is mostly hollow windings' machine around machine, based on solid wire coiling.Multi-thread coil winding machine is
A kind of more special coil winding machine, it and the maximum difference of other types of coil winding machine are exactly to use more enameled wire coilings arranged side by side
Molding is transmitted using most energy for being wireless device or signal.With the continuous development in this field, present product
More and more diversified, existing coil winding machine can not meet some demands of client.
Summary of the invention
It is an object of the invention to overcome drawbacks described above in the prior art, provide that a kind of to be applicable to more lines arranged side by side
Coil winding, the degree of automation and high production efficiency can make stable product quality, effectively improve the full-automatic more of product qualification rate
Wire winding.
To achieve the above object, the present invention provides a kind of full-automatic multi-thread coil winding machine, including rack, for providing more
The collection that the multiple groups line of enameled wire adducts together for line mechanism, the more enameled wires for multiple groups line to come for the conveying of line mechanism
Line doubling mechanism, for clamp more enameled wire one end after closing up and pulled in coil winding mechanism thread clamping mechanism,
Thread cutting mechanism that the buttock line end of coil for completing coiling is cut is used to driving thread clamping mechanism and thread cutting mechanism mobile
Tri- axis moving drive mechanism of XZY turns to coil for more enameled wires after closing up and to the molding coil finished product of coiling
It realizes the coil winding mechanism of de- material, be formed for carrying out the molding hot air type coil of hot blow self-adhesion to the coil in winding process
Mechanism and shedding mechanism for carrying out discharging to the coil finished product that splits away off, the tri- axis moving drive mechanism of XZY,
Coil winding mechanism and hot air type coil shaping mechanism are respectively installed in rack, and the multiple groups line is located at line concentration simultaneously for line mechanism
The enter line side of line mechanism, the coil winding mechanism are located at the outgoing line side of line concentration doubling mechanism, the thread clamping mechanism and thread trimmer
Structure is respectively installed on tri- axis moving drive mechanism of XZY, the hot air type coil shaping mechanism towards coil winding mechanism around
Line position, the shedding mechanism are located at the discharge end of coil winding mechanism.
Compared with prior art, the beneficial effects of the present invention are:
1, more enameled wires can be turned to coil automatically by the present invention side by side, and whole process all uses Full-automatic coiling,
The degree of automation and high production efficiency can make stable product quality, effectively improve product qualification rate, be applicable in a variety of line footpaths and Duo Gen
Line coil winding arranged side by side.
2, in coiling, directly in mold core inter-process, the die face of mold is not required to inner ring the end of a thread of coil the present invention
Burst at the seams slot inlet wire, keeps coil surface more smooth.
3, the present invention is in coiling, the outer diameter buttock line of coil can automatic bending, one-pass molding, reduce manually at
This, improves the quality of product, realizes product automation production.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is the present invention
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is the structural schematic diagram of full-automatic multi-thread coil winding machine provided by the invention；
Fig. 2 is the structural schematic diagram at the host position of full-automatic multi-thread coil winding machine provided by the invention；
Fig. 3 is the structural schematic diagram of line concentration doubling provided by the invention mechanism；
Fig. 4 is that thread clamping mechanism, thread cutting mechanism, tri- axis moving drive mechanism of XZY and winding tension provided by the invention are adjusted
The installation diagram of mechanism；
Fig. 5 is the structural schematic diagram of thread clamping mechanism provided by the invention, thread cutting mechanism and winding tension regulating mechanism；
Fig. 6 is the structural schematic diagram of coil winding mechanism provided by the invention；
Fig. 7 is the portion structure schematic diagram of coil winding mechanism provided by the invention；
Fig. 8 is the portion structure sectional view of coil winding mechanism provided by the invention；
Fig. 9 is the structural schematic diagram of the mold of coil winding mechanism provided by the invention；
Figure 10 is the structural schematic diagram of coiling rear mold provided by the invention；
Figure 11 is the exploded view of coiling rear mold provided by the invention；
Figure 12 is the structural schematic diagram of mould before coiling provided by the invention；
Figure 13 is the exploded view of mould before coiling provided by the invention；
Figure 14 is the enlarged drawing of coiling rear mold and dog-ear device and rear mold stripper provided by the invention；
Figure 15 is the enlarged drawing of mould and preceding mould stripper before coiling provided by the invention；
Figure 16 is the bending state diagram of coil provided by the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
Fig. 1 and Fig. 2 are please referred to, the embodiment provides a kind of full-automatic multi-thread coil winding machines, including rack 1, use
In provide the multiple groups lines of more enameled wires for line mechanism 2, for multiple groups line to be conveyed more enameled wires coming simultaneously for line mechanism 2
Hold together line concentration doubling mechanism 3 together, for clamping more enameled wire one end after closing up and being pulled in coil winder
The thread clamping mechanism 4 of structure, coil for completing coiling buttock line end cut thread cutting mechanism 5, be used to drive 4 and of thread clamping mechanism
The mobile tri- axis moving drive mechanism 6 of XZY of thread cutting mechanism 5, turned to for more enameled wires after closing up coil and to around
Molding coil finished product is made to realize the coil winding mechanism 7 of de- material, stick into certainly for carrying out hot blow to the coil in winding process
The hot air type coil shaping mechanism 8 of type and shedding mechanism 9 for carrying out discharging to the coil finished product that splits away off, XZY tri-
Axis moving drive mechanism 6, coil winding mechanism 7 and hot air type coil shaping mechanism 8 are respectively installed in rack 1, and multiple groups line supplies
Line mechanism 2 is located at the enter line side of line concentration doubling mechanism 3, and coil winding mechanism 7 is located at the outgoing line side of line concentration doubling mechanism 3, clamp
Mechanism 4 and thread cutting mechanism 5 are respectively installed on tri- axis moving drive mechanism 6 of XZY, and hot air type coil shaping mechanism 8 is towards coil
The coiling position of winding mechanism 7, shedding mechanism 9 are located at the discharge end of coil winding mechanism 7.
The each mechanism of the present embodiment is described in detail with reference to the accompanying drawing.
As shown in Figure 1, multiple groups line for line mechanism 2 include for line bracket 21, several be used for store enameled wire for line bucket
22 are used to adjust the tensioner 23 of enamel-cover line tension with several, are respectively installed in for line bucket 22 and tensioner 23 for line bracket 21
On, tensioner 23 is located at the top for line bucket 22.
When for line, every enameled wire can be exported from the respective outlet for line bucket 22, after corresponding tensioner 23
It is delivered to line concentration doubling mechanism 3 again.
As shown in Figures 2 and 3, line concentration doubling mechanism 3 includes collection line bracket 31, line concentration base 32, the installation of doubling cable guide pulley
Seat 33, several doubling cable guide pulleys 34, a pair of of doubling block 35 and doubling block mounting rack 36, collection line bracket 31 are installed in rack 1
On, line concentration base 32 and doubling cable guide pulley mounting base 33 are respectively installed on collection line bracket 31, doubling cable guide pulley mounting base 33
Between line concentration base 32 and doubling block 35, line concentration base 32 is equipped with the inlet wire mouth 37 of several horizontally-arranged settings, and doubling winding displacement is led
Wheel 34 is tilted towards Shangdi arrangement towards the direction of doubling block 35 and is mounted on the side of doubling cable guide pulley mounting base 33, two pieces of doublings
Block 35 is installed in two pieces of doublings on the support 62 of tri- axis moving drive mechanism 6 of XZY or in rack 1 by doubling block mounting rack 36
Block 35 is vertically arranged and connects side by side, equipped between the doubling for allowing more enameled wires to close up and passing through together between two pieces of doubling blocks 35
Gap 351.
When work, every enameled wire can enter from the corresponding inlet wire mouth 37 on line concentration base 32, by it is respective simultaneously
The doubling gap 351 between two pieces of doubling blocks 35 is then passed through after line cable guide pulley 34.More enameled wires can be on line concentration base 32
Collect arrangement, the direction of doubling cable guide pulley 34 towards doubling block 35, which is tilted towards Shangdi arrangement, can make more enameled wires from top to bottom
It is arranged successively, after more enameled wires enter the doubling gap 351 between two pieces of doubling blocks 35, more enameled wires can close up
It exports together.
As shown in Figure 3 and Figure 4, doubling outgoing line guide wheel mounting base 38 and at least one are also installed on doubling block mounting rack 36
Doubling outgoing line guide wheel 39, doubling outgoing line guide wheel mounting base 38 are located at the outgoing line side of two pieces of doubling blocks 35, and doubling outgoing line guide wheel 39 fills
It is located on the side of doubling outgoing line guide wheel mounting base 38.Doubling outgoing line guide wheel 39 is conducive to the output of more enameled wires after closing up,
Guiding and supporting role can be played.
As shown in figure 4, tri- axis moving drive mechanism 6 of XZY can use three Axle mould groups (also known as three axis mould groups), energy
It is enough above to be moved simultaneously in tri- directions XZY, mobile work is carried out with auxiliary thread clamping mechanism, thread cutting mechanism and winding tension regulating mechanism
Industry realizes the precise positioning of bracing wire, clamp and conducting wire, control product quality.
As shown in Figure 4 and Figure 5, thread clamping mechanism 4 includes clamp lifting cylinder 41 and clamp finger cylinder 42, clamp lifting air
Cylinder 41 is installed on the movable plate 61 of tri- axis moving drive mechanism 6 of XZY, and clamp finger cylinder 42 is installed in clamp lifting cylinder 41
It above and by the drive of clamp lifting cylinder 41 moves up and down, is respectively equipped with wire clamp 43 on two clips of clamp finger cylinder 42.
When more enameled wires are after line concentration doubling mechanism 3 closes up, under the driving of tri- axis moving drive mechanism 6 of XZY, folder
Line finger cylinder 42, which can will close up rear enameled wire, clamps and pulls in the mold of coil winding mechanism 7.
As shown in Figure 4 and Figure 5, thread cutting mechanism 5 includes trimming lifting cylinder 51 and trimming finger cylinder 52, trimming lifting air
Cylinder 51 is installed on the movable plate 61 of tri- axis moving drive mechanism 6 of XZY, and trimming finger cylinder 52 is installed in trimming lifting cylinder 51
It above and by the drive of trimming lifting cylinder 51 moves up and down, is respectively equipped with scissors 53 on two clips of trimming finger cylinder 52.
After coil winding molding, under the driving of tri- axis moving drive mechanism 6 of XZY, cutting in trimming finger cylinder 52
Knife 53 can cut the outer ring buttock line of coil.
It, as shown in Figure 4 and Figure 5, on tri- axis moving drive mechanism 6 of XZY can be with as further improvement of this embodiment
It is installed with the winding tension tune of the winding tension for adjusting the more enameled wires to adduct together for entering coil winding mechanism 7
Mechanism 10 is saved, winding tension regulating mechanism 10 includes tension adjustment wheel mounting base 101, tension adjustment wheel lifting cylinder 102 and opens
Power regulating wheel 103, tension adjustment wheel lifting cylinder 102 are installed on the movable plate 61 of tri- axis moving drive mechanism 6 of XZY, tension
Regulating wheel mounting base 101 is installed on tension adjustment wheel lifting cylinder 102 and is driven up and down by tension adjustment wheel lifting cylinder 102
Mobile, tension adjustment wheel 103 is installed in the bottom end of tension adjustment wheel mounting base 101.
During coil 7 coiling of winding mechanism, tension adjustment wheel 103 can be pressed on positioned at line concentration doubling frame
On enameled wire position between structure 3 and coil winding mechanism 7, to adjust the tension of enameled wire, winding tension is balanced, is conducive to
Coil winding.
As shown in Fig. 6, Fig. 7 and Fig. 8, coil winding mechanism 7 includes U-shaped spindle drum 71, rear mold main shaft 72, preceding mould main shaft
73, mould 75, main shaft rotation drive device 76, preceding mould molding driving device 77, preceding mould de- material driving dress before coiling rear mold 74, coiling
78 and rear mold de- material driving device 79 are set, rear mold main shaft 72 is mounted on a side of U-shaped spindle drum 71 by first bearing, around
Line rear mold 74 is installed in the inner end of rear mold main shaft 72, and preceding mould main shaft 73 is mounted on the another of U-shaped spindle drum 71 by second bearing
One side, mould 75 is installed in the inner end of preceding mould main shaft 73 and faces coiling rear mold 74 before coiling, main shaft rotation driving dress
It sets 76 to be installed on U-shaped spindle drum 71, main shaft rotation drive device 76 connects with preceding mould main shaft 73 and the transmission of rear mold main shaft 72 respectively
Its rotation is connect and is able to drive, preceding mould molding driving device 77 is installed on U-shaped spindle drum 71 and is in same with preceding mould main shaft 73
The outboard end of side, preceding mould molding driving device 77 and preceding mould main shaft 73 be sequentially connected and be able to drive its it is past close to or far from around
The direction transverse shifting of line rear mold 74, rear mold de- material driving device 79 are installed in a side of U-shaped spindle drum 71 and can push away
Rear mold de- material component in dynamic coiling rear mold 74, preceding mould stripper are installed in the other side position of U-shaped spindle drum 71 and can
Preceding mould de- material component before promotion coiling on mould 75.
As shown in Figure 7 and Figure 8, main shaft rotation drive device 76 includes main shaft rotary drive motor 761, rear mold main shaft belt
Take turns 762, rear mold main shaft belt 763, rear mold driving pulley 764, synchronous drive shaft 765, preceding mould spindle pulley 766, preceding mould
Main shaft belt 767 and preceding mould driving pulley 768, main shaft rotary drive motor 761 are installed in the one side of U-shaped spindle drum 71,
The output shaft of main shaft rotary drive motor 761 is connected with the synchronous drive shaft 765 for crossing U-shaped 71 two sides of spindle drum, rear mold
Driving pulley 764 and preceding mould driving pulley 768 are installed in synchronous drive shaft 765, and rear mold spindle pulley 762 is installed in
On rear mold main shaft 72, before preceding mould spindle pulley 766 is installed on mould main shaft 73, rear mold main shaft belt 763 is sleeved on rear mold master
Between shaft pulley 762 and rear mold driving pulley 764, mould spindle pulley 766 is with before before preceding mould main shaft belt 767 is sleeved on
Between mould driving pulley 768.
After the mold clamping of coil winding mechanism 7, main shaft rotary drive motor 761 being capable of synchronous drive rear mold main shaft 72
It is rotated with preceding mould main shaft 73, so that mould 75 before coiling rear mold 74 and coiling be driven to rotate.
As shown in Figure 7 and Figure 8, preceding mould molding driving device 77 includes preceding mould molding driving cylinder 771, molding driving screw rod
772, feed screw nut 773, molding driving plate 774 and a pair of of molding guide post 775, preceding mould molding driving cylinder 771 pass through support base
776 are installed in the another side of U-shaped spindle drum 71, the output position of preceding mould molding driving cylinder 771 and molding driving screw rod 772
One end be connected, molding driving plate 774 be movably arranged on the molding guide post 775 of 776 upper end of support base, mold driving plate
Feed screw nut 773 on 774 is threadedly coupled with molding driving screw rod 772, and the outboard end of preceding mould main shaft 73 is installed in molding driving
On plate 774, bearing is equipped at preceding mould main shaft 73 and the connecting portion of molding driving plate 774.
After enameled wire is transported to coil winding mechanism 7, preceding mould molding driving cylinder 771 is able to drive molding driving screw rod
772 rotate, driving molding driving plate 774 transverse shifting on molding guide post 775, to drive preceding mould main shaft 73 toward coiling rear mold
74 direction is mobile, to realize mold clamping.
As shown in Figures 9 to 11, coiling rear mold 74 includes rear mold collet 741, rear die cutter 742, rear die holder 743, rear mold
Lid 744 and rear mold base of the carrier head 745, rear die cap 744 are installed on rear mold main shaft 72 by rear die holder 743, and rear mold base of the carrier head 745 fills
It is located in the centre bore of rear die holder 743, rear mold collet 741 and rear die cutter 742 are installed on rear mold base of the carrier head 745, rear die clamp
Collet spring 746 is equipped between first 741 and rear mold base of the carrier head 745, rear mold collet 741 and rear die cutter 742 can pass through rear mold
The centre bore of lid 744 externally protrudes.
Coiling rear mold 74 be equipped with rear mold de- material component, rear mold de- material component include several rear mold de- material top pillars 747, after
Mould de- material collar 748, several pieces of rear mold top flat springs 749 and several blocks of rear mold de- material top flats 7410,747 ring of rear mold de- material top pillar
Shape is distributed on rear die holder 743, and rear mold de- material collar 748 is movably arranged in rear die cap 744, and the one of rear mold de- material top pillar 747
Die holder 743 after end is stretched out, the other end of rear mold de- material top pillar 747 are resisted against on the side of rear mold de- material collar 748, rear mold de- material
One end of top flat 7410 is inserted in the rear mold top flat hole 7441 of end face setting of rear die cap 744, rear mold de- material top flat 7410
The other end is connected on the rear mold top flat spring 749 between rear mold de- material collar 748 and rear die cap 744.
When rear mold de- material driving device 79 pushes rear mold de- material top pillar 747, rear mold de- material top pillar 747 can push rear mold
De- material collar 748, rear mold de- material collar 748 can push rear mold de- material top flat 7410 to stretch out from rear die cap 744 at this time, make coil
It falls off.After rear mold de- material driving device 79 resets, under the action of rear mold top flat spring 749, rear mold de- material top pillar 747 is with after
Mould de- material collar 748 resets, and rear mold de- material top flat 7410 bounces back.
As shown in Fig. 9, Figure 12 and Figure 13, mould 75 includes preceding mould inner mould core 751, preceding die clamp head 752, preceding die holder before coiling
753, preceding die cap 754 and preceding die clamp headstock 755, before preceding die cap 754 is installed in by preceding die holder 753 on mould main shaft 73, preceding die clamp
Before headstock 755 is installed in the centre bore of die holder 753, before one end of preceding die clamp head 752 is inserted in die clamp headstock 755, preceding mould
Before the other end of collet 752 is inserted in the mold core centre bore of mould inner mould core 751.Wherein, preceding mould inner mould core 751 is substantially in cylinder
Shape, preceding mould inner mould core 751 are located at the central hole of preceding die cap 754 and protrude from the end face of mould 75 before coiling, and such enameled wire is just
Coiling can be carried out tightened around the circular outer wall of the protruding parts of preceding mould inner mould core 751, and be set on preceding mould inner mould core 751
There is the inner ring the end of a thread placing groove 7511 led in mold core centre bore from mold core side wall, inner ring the end of a thread of coil is placed on inner ring the end of a thread
In placing groove 7511.
Mould 75 is equipped with preceding mould de- material component before coiling, and preceding mould de- material component includes several preceding mould de- material top pillars 756, preceding
Mould de- material top flat 759 before mould de- material collar 757, preceding mould top flat spring 758 and several pieces, preceding 756 annular spread of mould de- material top pillar
On preceding die holder 753, before preceding mould de- material collar 757 is movably arranged in die cap 754, one end of preceding mould de- material top pillar 756 is stretched out
Preceding die holder 753, before the other end of preceding mould de- material top pillar 756 is resisted against on the side of mould de- material collar 757, preceding mould de- material top flat
Before 759 one end is inserted in the preceding mould top flat hole 7541 of the end face setting of die cap 754, the other end of preceding mould de- material top flat 759
It is connected on the preceding mould top flat spring 758 between preceding mould de- material collar 757 and preceding die cap 754.
Before current mould de- material driving device 78 pushes when mould de- material top pillar 756, preceding mould de- material top pillar 756 can push preceding mould
De- material collar 757, mould de- material top flat 759 is stretched out from preceding die cap 754 before preceding mould de- material collar 757 can push at this time, makes coil
It falls off.After current mould de- material driving device 78 resets, under the action of preceding mould top flat spring 758, preceding mould de- material top pillar 756 is with before
Mould de- material collar 757 resets, and preceding mould de- material top pillar 756 bounces back.
As shown in Fig. 7, Fig. 8 and Figure 14, rear mold de- material driving device 79 includes that rear mold de- material drives cylinder 791, rear mold de-
Expect pushing frame 792 and for pushing the rear mold de- material of rear mold de- material top pillar 747 to push piece 793, rear mold de- material drives cylinder 791 to fill
It is located on U-shaped spindle drum 71, rear mold de- material drives the output position of cylinder 791 de- by rear mold de- material pushing frame 792 and rear mold
Material pushes piece 793 to be connected.Rear mold de- material driving cylinder 791 is able to drive rear mold de- material and pushes 793 transverse shifting of piece, to make
Rear mold de- material pushes piece 793 to push the rear mold de- material top pillar 747 in coiling rear mold 74.
As shown in figure 15, preceding mould de- material driving device 78 includes preceding mould de- material driving cylinder 781 and takes off for mould before pushing
Expect that the preceding mould de- material of top pillar 756 pushes piece 782, preceding mould de- material driving cylinder 781 is installed on U-shaped spindle drum 71, preceding mould de- material
The output position of cylinder 781 is driven to push piece 782 to be connected with preceding mould de- material.Before preceding mould de- material driving cylinder 781 is able to drive
Mould de- material pushes 782 transverse shifting of piece, thus the preceding mould de- material top pillar before mould de- material pushes piece 782 to push coiling before making on mould 75
756。
As further improvement of this embodiment, as shown in Figure 11 and Figure 14, coil winding mechanism 7 can also include being used for
Outer ring the end of a thread of coil is bent into the dog-ear device 70 of specified angle (such as 90 degree), dog-ear device 70 include bending jacking block 701,
Jacking block spring 702, bending driving cylinder 703, bending cylinder mounting base 704 and the bending for pushing bending jacking block 701 to stretch out
Piece 705 is pushed, bending jacking block 701 is substantially L-shaped, and bending jacking block 701 is installed in rear die cap 744, the top of bending jacking block 701
The side wall movable span 7442 of die cap 744 after end is stretched out, the front end of bending jacking block 701 are located at the top of the end face setting of rear die cap 744
In block hole 7443, jacking block spring 702 is located between the rear end and rear die holder 743 of bending jacking block 701, and bending drives cylinder 703 logical
It crosses and is installed in the side that bending cylinder mounting base 704 is installed in U-shaped spindle drum 71, bending drives the output section of cylinder 703
Position pushes piece 705 to be connected with bending.
After coil is around complete required circle number, bending driving cylinder 703 is able to drive bending and piece 705 is pushed to push bending top
The top end of block 701, to make bending jacking block 701, mould direction is mobile forward, at this time the front end ejection of bending jacking block 701, then
Main shaft rotation drive device 76 drives main shaft to reversely rotate, and outer ring the end of a thread of coil is rolled over the ejection position of bending jacking block 701
Curved, the state after bending is as shown in figure 16.After the completion of bending, bending drives cylinder 703 to reset, and bending jacking block 701 is in jacking block
Retraction is retracted under the action of spring 702.
The working principle of coil winding mechanism 7 is as follows:
During mold clamping, under the drive of preceding mould molding driving device 77, rear mold collet 741 and preceding die clamp head
752 first contact, and the inner ring the end of a thread for being located at 7511 coil of inner ring the end of a thread placing groove is compressed, and subsequent mould assembling action persistently carries out,
Rear mold collet 741 is pushed up back in rear mold by preceding die clamp head 752, and rear die cutter 742 cooperates with preceding die clamp head 752 by the blue band outer edge line of coil
The redundance of head is cut, and the molding of mould 75 rotation coiling before coiling rear mold 74 and coiling later, enameled wire is around preceding mould internal model
Core 751 turns to coil, and after the completion of coiling, dog-ear device 70 is by outer ring the end of a thread bending of coil, and thread cutting mechanism 5 is by coil later
The buttock line of outer ring the end of a thread cut, last mold die sinking, stripper ejects the coil on mold.
As shown in Fig. 2, hot air type coil shaping mechanism 8 includes the first heat gun 81, the first hot wind gun carriage 82, heat gun
Transverse cylinder 83, the second heat gun 84, the second hot wind gun carriage 85 and heat gun lifting cylinder 86, heat gun transverse cylinder 83 fill
It is located in rack 1, the first heat gun 81 is sequentially connected by the first hot wind gun carriage 82 with heat gun transverse cylinder 83, heat gun
Transverse cylinder 83 is able to drive the first heat gun 81 toward the direction transverse shifting close to or far from coil winding mechanism 7, heat gun
Lifting cylinder 86 is installed in rack 1, and the second heat gun 84 is passed by the second hot wind gun carriage 85 with heat gun lifting cylinder 86
Dynamic connection, heat gun lifting cylinder 86 are able to drive the second heat gun 84 and move up and down.When work, the first heat gun 81 against around
Mould 75 before line rear mold 74 and coiling, the second heat gun 84 are against the External Cordon Line head of coil position, the effect of the second heat gun 84
The External Cordon Line head position of coil is scattered in order to prevent.Under the heat effect of hot wind, the outer layers of adjacent two enameled wires can be by
It is hot sticky to connect together.
As shown in figs. 1 and 6, shedding mechanism 9 includes discharging slideway 91 and discharging conveyer belt 92, and discharging slideway 91 docks discharging
Conveyer belt 92.After coil winding molding, the coil on mold can be ejected and fall to discharging slideway 91 by stripper, then by
Discharging conveyer belt 92 flows out.
It should be noted that each motor of the present embodiment, cylinder and other electrical components can pass through electric wire
It is electrically connected with current any one the control equipment on the market such as computer, controller, control flow, opening for they is controlled by control equipment
It between stopping time and acts, but the present invention is not related to controlling the structure of equipment and its improvement of circuit.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (10)
1. a kind of full-automatic multi-thread coil winding machine, including rack (1), it is characterised in that: further include for providing more enameled wires
The line concentration that multiple groups line adducts together for line mechanism (2), the more enameled wires for multiple groups line to come for line mechanism (2) conveying
Doubling mechanism (3), for clamping more enameled wire one end after closing up and being pulled in the thread clamping mechanism of coil winding mechanism
(4), the coil for completing coiling buttock line end cut thread cutting mechanism (5), for driving thread clamping mechanism (4) and thread trimmer
The mobile tri- axis moving drive mechanism (6) of XZY of structure (5) turns to coil and to coiling for more enameled wires after closing up
Molding coil finished product is realized the coil winding mechanism (7) of de- material, is sticked into certainly for carrying out hot blow to the coil in winding process
The hot air type coil shaping mechanism (8) of type and shedding mechanism (9) for carrying out discharging to the coil finished product that splits away off,
The tri- axis moving drive mechanism (6) of XZY, coil winding mechanism (7) and hot air type coil shaping mechanism (8) are respectively installed in machine
On frame (1), the multiple groups line is located at the enter line side of line concentration doubling mechanism (3), the coil winding mechanism (7) for line mechanism (2)
Positioned at the outgoing line side of line concentration doubling mechanism (3), the thread clamping mechanism (4) and thread cutting mechanism (5) are respectively installed in the movement of tri- axis of XZY
In driving mechanism (6), the hot air type coil shaping mechanism (8) is towards the coiling position of coil winding mechanism (7), the discharging
Mechanism (9) is located at the discharge end of coil winding mechanism (7).
2. full-automatic multi-thread coil winding machine according to claim 1, it is characterised in that: the multiple groups line is wrapped for line mechanism (2)
Include for line bracket (21), several for line bucket (22) and several tensioners (23), it is described for line bucket (22) and tensioner (23)
It is respectively installed on line bracket (21), the tensioner (23) is located at the top for line bucket (22).
3. full-automatic multi-thread coil winding machine according to claim 1, it is characterised in that: line concentration doubling mechanism (3) includes
Collect line bracket (31), line concentration base (32), doubling cable guide pulley mounting base (33), several doubling cable guide pulleys (34), a pair simultaneously
Line block (35) and doubling block mounting rack (36), the collection line bracket (31) are installed on rack (1), the line concentration base (32) and simultaneously
Line cable guide pulley mounting base (33) is respectively installed on collection line bracket (31), and the doubling cable guide pulley mounting base (33) is located at collection
Between line seat (32) and doubling block (35), the line concentration base (32) is equipped with the inlet wire mouth (37) of several horizontally-arranged settings, described
The direction of doubling cable guide pulley (34) towards doubling block (35) is tilted towards Shangdi arrangement and is mounted on doubling cable guide pulley mounting base (33)
Side on, two pieces of doubling blocks (35) are installed in the support of tri- axis moving drive mechanism (6) of XZY by doubling block mounting rack (36)
In upper or rack (1), two pieces of doubling blocks (35) are vertically arranged and connect side by side, are equipped between two pieces of doubling blocks (35) and allow more paints
The doubling gap (351) that envelope curve closes up and passes through together.
4. full-automatic multi-thread coil winding machine according to claim 1, it is characterised in that: the thread clamping mechanism (4) includes clamp
Lifting cylinder (41) and clamp finger cylinder (42), the clamp lifting cylinder (41) are installed in tri- axis moving drive mechanism of XZY
(6) on movable plate (61), the clamp finger cylinder (42) is installed on clamp lifting cylinder (41) and by clamp lifting air
Cylinder (41) drive moves up and down, and is respectively equipped with wire clamp (43) on two clips of the clamp finger cylinder (42)；
The thread cutting mechanism (5) includes trimming lifting cylinder (51) and trimming finger cylinder (52), the trimming lifting cylinder
(51) it is installed on the movable plate (61) of tri- axis moving drive mechanism (6) of XZY, the trimming finger cylinder (52) is installed in trimming
It is driven on lifting cylinder (51) and by trimming lifting cylinder (51) and is moved up and down, two clips of the trimming finger cylinder (52)
On be respectively equipped with scissors (53).
5. full-automatic multi-thread coil winding machine according to claim 1, it is characterised in that: the tri- axis moving drive mechanism of XZY
(6) it is also installed on for adjusting into the winding tension of the more enameled wires to adduct together of coil winding mechanism (7)
Winding tension regulating mechanism (10), the winding tension regulating mechanism (10) include tension adjustment wheel mounting base (101), tension tune
Section wheel lifting cylinder (102) and tension adjustment wheel (103), the tension adjustment wheel lifting cylinder (102) are installed in the shifting of tri- axis of XZY
On the movable plate (61) of dynamic driving mechanism (6), the tension adjustment wheel mounting base (101) is installed in tension adjustment wheel lifting cylinder
(102) it is moved up and down on and by tension adjustment wheel lifting cylinder (102) drive, the tension adjustment wheel (103) is installed in tension
The bottom end of regulating wheel mounting base (101), the tension adjustment wheel (103) can be pressed on positioned at line concentration doubling mechanism (3) and line
It encloses on the enameled wire position between winding mechanism (7).
6. full-automatic multi-thread coil winding machine according to claim 1, it is characterised in that: the coil winding mechanism (7) includes U
Mould (75), main shaft rotation driving before type spindle drum (71), rear mold main shaft (72), preceding mould main shaft (73), coiling rear mold (74), coiling
Device (76), preceding mould molding driving device (77), preceding mould de- material driving device (78) and rear mold de- material driving device (79), it is described
Rear mold main shaft (72) is mounted on a side of U-shaped spindle drum (71) by first bearing, and the coiling rear mold (74) is installed in
The inner end of rear mold main shaft (72), the preceding mould main shaft (73) are mounted on the other side of U-shaped spindle drum (71) by second bearing
Position, mould (75) is installed in the inner end of preceding mould main shaft (73) and faces coiling rear mold (74), the main shaft before the coiling
Rotation drive device (76) is installed on U-shaped spindle drum (71), the main shaft rotation drive device (76) respectively with preceding mould main shaft
(73) it is sequentially connected with rear mold main shaft (72) and is able to drive its rotation, preceding mould molding driving device (77) is installed in U-shaped
The same side, preceding mould molding driving device (77) and preceding mould main shaft (73) are on spindle drum (71) and with preceding mould main shaft (73)
Outboard end be sequentially connected and be able to drive its toward close to or far from coiling rear mold (74) direction transverse shifting, after the coiling
The elastic rear mold collet (741) of end face of the centre of mould (74) equipped with extended coiling rear mold (74) and rear die cutter
(742), the coiling rear mold (74) is equipped with rear mold de- material component, and the centre of mould (75) is equipped with and protrudes from before the coiling
The end face of mould (75) and it to be used for the molding preceding mould inner mould core (751) of coil inner ring before coiling, in the preceding mould inner mould core (751)
Preceding die clamp head (752) is equipped in heart hole, the preceding mould inner mould core (751) is equipped with leads in mold core centre bore from mold core side wall
Inner ring the end of a thread placing groove (7511), mould (75) is equipped with preceding mould de- material component, the rear mold de- material driving device before the coiling
(79) it is installed in a side of U-shaped spindle drum (71) and the rear mold de- material component on coiling rear mold (74) can be pushed, it is described
Preceding mould stripper is installed in the other side position of U-shaped spindle drum (71) and can push the preceding mould de- material before coiling on mould (75)
Component.
7. full-automatic multi-thread coil winding machine according to claim 6, it is characterised in that: after the coiling rear mold (74) further includes
Die holder (743), rear die cap (744) and rear mold base of the carrier head (745), after the rear die cap (744) is installed in by rear die holder (743)
On mould main shaft (72), the rear mold base of the carrier head (745) is installed in the centre bore of rear die holder (743), the rear mold collet (741)
It is installed on rear mold base of the carrier head (745) with rear die cutter (742), between the rear mold collet (741) and rear mold base of the carrier head (745)
Equipped with collet spring (746), the rear mold collet (741) and rear die cutter (742) can be across the centre bores of rear die cap (744)
It externally protrudes；
Mould (75) further includes preceding die holder (753), preceding die cap (754) and preceding die clamp headstock (755), the preceding die cap before the coiling
(754) before being installed in by preceding die holder (753) on mould main shaft (73), the preceding die clamp headstock (755) is installed in preceding die holder (753)
Centre bore in, one end of the preceding die clamp head (752) be inserted in front of in die clamp headstock (755), the preceding die clamp head (752)
Before the other end is inserted in the mold core centre bore of mould inner mould core (751).
8. full-automatic multi-thread coil winding machine according to claim 7, it is characterised in that: the rear mold de- material component includes several
Root rear mold de- material top pillar (747), rear mold de- material collar (748), rear mold top flat spring (749) and several blocks of rear mold de- material top flats
(7410), rear mold de- material top pillar (747) annular spread is on rear die holder (743), rear mold de- material collar (748) activity
It is mounted in rear die cap (744), die holder (743) after one end of the rear mold de- material top pillar (747) is stretched out, rear mold de- material top
The other end of column (747) is resisted against on the side of rear mold de- material collar (748), and one end of the rear mold de- material top flat (7410) is inserted
It is placed in the rear mold top flat hole (7441) of end face setting of rear die cap (744), the other end of the rear mold de- material top flat (7410)
It is connected on the rear mold top flat spring (749) between rear mold de- material collar (748) and rear die cap (744)；
The preceding mould de- material component includes several preceding mould de- material top pillars (756), preceding mould de- material collar (757), preceding mould top flat bullet
Mould de- material top flat (759) before spring (758) and several pieces, preceding mould de- material top pillar (756) annular spread is in preceding die holder (753)
On, the preceding mould de- material collar (757) is movably arranged in preceding die cap (754), and one end of the preceding mould de- material top pillar (756) is stretched
Preceding die holder (753) out, before the other end of the preceding mould de- material top pillar (756) is resisted against on the side of mould de- material collar (757), institute
One end of mould de- material top flat (759) is inserted in the preceding mould top flat hole (7541) of end face setting of preceding die cap (754) before stating, described
The other end of preceding mould de- material top flat (759) is connected to the preceding mould top between preceding mould de- material collar (757) and preceding die cap (754)
On flat spring (758)；
The rear mold de- material driving device (79) includes rear mold de- material driving cylinder (791), rear mold de- material pushing frame (792) and uses
In pushing the rear mold de- material of rear mold de- material top pillar (747) to push piece (793), rear mold de- material driving cylinder (791) is installed in U
On type spindle drum (71), the output position of rear mold de- material driving cylinder (791) is by rear mold de- material pushing frame (792) with after
Mould de- material pushes piece (793) to be connected；
The preceding mould de- material driving device (78) includes that preceding mould de- material drives cylinder (781) and for mould de- material top pillar before pushing
(756) preceding mould de- material pushes piece (782), and preceding mould de- material driving cylinder (781) is installed on U-shaped spindle drum (71), institute
The output position of mould de- material driving cylinder (781) pushes piece (782) to be connected with preceding mould de- material before stating.
9. full-automatic multi-thread coil winding machine according to claim 7, it is characterised in that: the coil winding mechanism (7) is also wrapped
The dog-ear device (70) for outer ring the end of a thread of coil to be bent into specified angle is included, the dog-ear device (70) includes bending top
Block (701), jacking block spring (702), bending driving cylinder (703), bending cylinder mounting base (704) and for pushing bending jacking block
(701) bending stretched out pushes piece (705), and the bending jacking block (701) is installed in rear die cap (744), the bending jacking block
(701) the side wall movable span (7442) of die cap (744) after top end is stretched out, after the front end of the bending jacking block (701) is located at
In the jacking block hole (7443) of the end face setting of die cap (744), the jacking block spring (702) is located at the rear end of bending jacking block (701)
Between rear die holder (743), bending driving cylinder (703) by be installed in bending cylinder mounting base (704) be installed in it is U-shaped
The output position of one side of spindle drum (71), bending driving cylinder (703) pushes piece (705) to be connected with bending,
The bending pushes piece (705) can push the top end of bending jacking block (701), to make bending jacking block (701) mould side forward
To movement.
10. full-automatic multi-thread coil winding machine according to claim 1, it is characterised in that: the hot air type coil shaping mechanism
It (8) include the first heat gun (81), the first hot wind gun carriage (82), heat gun transverse cylinder (83), the second heat gun (84), the
Two hot wind gun carriages (85) and heat gun lifting cylinder (86), the heat gun transverse cylinder (83) are installed on rack (1), institute
It states the first heat gun (81) to be sequentially connected by the first hot wind gun carriage (82) and heat gun transverse cylinder (83), the heat gun
Transverse cylinder (83) is able to drive the first heat gun (81) past direction transverse shifting close to or far from coil winding mechanism (7),
The heat gun lifting cylinder (86) is installed on rack (1), and second heat gun (84) passes through the second hot wind gun carriage
(85) it is sequentially connected with heat gun lifting cylinder (86), the heat gun lifting cylinder (86) is able to drive the second heat gun (84)
It moves up and down.
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|---|---|---|---|
| CN201811271279.1A CN109545540B (en) | 2018-10-29 | 2018-10-29 | Fully automatic multi-wire winding machine |
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|---|---|---|---|
| CN201811271279.1A CN109545540B (en) | 2018-10-29 | 2018-10-29 | Fully automatic multi-wire winding machine |
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| CN109545540A true CN109545540A (en) | 2019-03-29 |
| CN109545540B CN109545540B (en) | 2020-12-15 |
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| WO2025102215A1 (en) * | 2023-11-13 | 2025-05-22 | 惠州市骅鹰电子科技有限公司 | Winding device for mylar wire coil formed by twisting thousands of wire strands, and use method |
| CN119340101A (en) * | 2024-11-11 | 2025-01-21 | 苏州华智诚精工科技有限公司 | Wire winding and arranging structure |
| CN119142905A (en) * | 2024-11-20 | 2024-12-17 | 湖南省引卓恩精密制造有限公司 | Multi-square-wire parallel winding equipment |
| CN119142905B (en) * | 2024-11-20 | 2025-02-25 | 湖南省引卓恩精密制造有限公司 | A winding device for winding multiple square wires |
| CN120016771A (en) * | 2025-02-28 | 2025-05-16 | 深圳市星特科技股份有限公司 | A high-precision copper wire coil mechanical winding forming device and winding method |
| CN120016771B (en) * | 2025-02-28 | 2026-01-09 | 深圳市星特科技股份有限公司 | A high-precision copper wire coil mechanical winding forming device and winding method |
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| CN109545540B (en) | 2020-12-15 |
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