CN101847507A - Full-automatic coiling machine - Google Patents
Full-automatic coiling machine Download PDFInfo
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- CN101847507A CN101847507A CN201010162459A CN201010162459A CN101847507A CN 101847507 A CN101847507 A CN 101847507A CN 201010162459 A CN201010162459 A CN 201010162459A CN 201010162459 A CN201010162459 A CN 201010162459A CN 101847507 A CN101847507 A CN 101847507A
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- coiling
- copper cash
- peeling
- roll
- fully automatic
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Abstract
The invention discloses a full-automatic coiling machine with high processing precision, high production efficiency and one-step processing and shaping. The full-automatic coiling machine comprises a work bench (1), a peeling mechanism (2), a solder machine (3), a wire feeding mechanism (4), a coiling mechanism (5), a break-in device (6) and a main controller, wherein the peeling mechanism (2), the solder machine (3), the wire feeding mechanism (4), the wire feeding mechanism (5) and the break-in device (6) are successively arranged on the work bench (1), and the main controller controls the above components to act; a copper wire to be coiled passes through the inner part of the solder machine (3) to plate a tin layer on the surface thereof after an oxide layer is peeled off by the peeling mechanism (2); the wire feeding mechanism (4) can guide the copper wire to the coiling mechanism (5); the coiling mechanism (5) comprises a coiling shaft (501) which coils the copper wire into a coil, and can move back and forth along the axial direction of the coiling shaft (501); after finishing coiling, the break-in device (6) cuts off the copper wire guided to the coiling shaft (501). The invention can be widely applied in processing no-core coils in the field of electronic communication.
Description
Technical field
The present invention relates to a kind of fully automatic wire winding machine.
Background technology
Be applied in the air core coil in fields such as telecommunications, extensively appear in the middle of the daily life, the inductance coil small-sized from mobile phone inside is to large-scale transformer coil, we can say that the product that comprises various coils is inseparable with our life, and the equipment-air core coil coil winding machine of production air core coil, though it is of a great variety, but present apparatus processing precision is not high, do not reach the required precision of the special small coil of processing, the winding mechanism of device interior adopts machinery control, cam mechanism etc. for example, wearing and tearing cause the precision step-down easily, and existing most of equipment are not that time processing is shaped complex process, working (machining) efficiency is low, the corresponding processing cost that increased.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, the fully automatic wire winding machine that provides a kind of machining accuracy height, production efficiency height, time processing to be shaped.
The technical solution adopted in the present invention is: fully automatic wire winding machine of the present invention comprises workbench and the peeling procedure, tin stove, wire agency, winding mechanism, the shearing device that are successively set on above the workbench, and the master controller of controlling above-mentioned parts action;
Described peeling procedure is used to peel off the coat of paint and the oxide layer of the copper line surface for the treatment of coiling, and the copper cash through peeling off passes described tin furnace interior with at its coating surface tin layer;
Described wire agency is a mobile platform, and mobile platform comprises a briquetting, and described briquetting can be pushed down copper cash makes copper cash be directed to winding mechanism;
Described winding mechanism comprises that one turns to the roll of coil with copper cash, and described winding mechanism can move around at the axial direction of described roll;
Described shearing device cut off the copper cash that is directed to described roll after coiling was finished.
Described fully automatic wire winding machine also comprises first forming assembly and second forming assembly, and the two includes one and drives cylinder and by driving the shaping bearded needle that cylinder drives, beat the stitch at straight coiling two ends along the axial direction of described roll by described shaping bearded needle.
Shirk coil for convenience, be provided with a hull and pulp removing machine structure above described winding mechanism, described hull and pulp removing machine structure comprises that taking off the material cylinder takes off the mouth that dashes of expecting cylinder piston one end with being provided with, and is described angled towards mouth and roll, is provided with hopper below roll.
Described peeling procedure comprises the peeling motor and first stepping motor, on the output shaft of described peeling motor bark knife is housed, and treats that the copper cash of coiling passes the peeling motor and makes copper line surface press close to bark knife; The described first stepping motor output shaft is connected with screw mandrel I, threaded engagement between the base of peeling motor and the screw mandrel.
Further, be respectively arranged with the cord grip that is used to compress copper cash in the left and right sides of described peeling procedure, when the peeling motor moved, two cord grips compressed the copper cash of both sides, made things convenient for bark knife to strike off the oxide layer of copper line surface.
Described wire agency comprises second stepping motor and movable plate, and described briquetting is arranged on the movable plate, and the output shaft of second stepping motor is connected with screw mandrel II, movable plate and screw mandrel II threaded engagement, and the moving direction of movable plate is consistent with the line sending direction.
Described winding mechanism comprises coiling electric motor, copper cash compressing member and the 3rd stepping motor that drives described roll, and the copper cash compressing member is pressed in copper cash on the end face of described roll; The 3rd stepping motor connects screw mandrel III, the base of coiling electric motor and screw mandrel III threaded engagement.
The invention has the beneficial effects as follows: owing to be provided with peeling procedure, tin stove, wire agency, winding mechanism and shearing device etc. above the workbench of this coil winding machine, once finish from peeling off technologies such as oxide layer, zinc-plated, coiling and cut-out, the production efficiency height is saved cost; Because described wire agency comprises second stepping motor and movable plate, described briquetting is arranged on the movable plate, the output shaft of second stepping motor is connected with screw mandrel II, movable plate and screw mandrel II threaded engagement, the moving direction of movable plate is consistent with the line sending direction, the rotating speed of backstage control may command second stepping motor like this is directed to the position of roll, the tension force in the time of can also adjusting the copper cash coiling by the elasticity of adjusting briquetting with copper cash; Because described winding mechanism comprises coiling electric motor, copper cash compressing member and the 3rd stepping motor that drives described roll, the copper cash compressing member is pressed in copper cash on the end face of described roll; The 3rd stepping motor connects screw mandrel III, the base of coiling electric motor and screw mandrel III threaded engagement, coordinate control coiling electric motor and the 3rd stepping motor by background controller, finish the action of coiling and winding displacement simultaneously, use the action of coiling electric motor and the 3rd stepping motor synchronous, make coil turn even, guaranteed the required precision of coiling.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is along the cutaway view of A-A direction among Fig. 1;
Fig. 3 is along the cutaway view of B-B direction among Fig. 1.
Embodiment
As shown in Figure 1, coil winding machine of the present invention is used for the air core coil that coiling is used for the telecommunications industry, microminiature inductance coil particularly, it comprises workbench 1 and is successively set on peeling procedure 2 above the workbench 1 according to the input direction of copper cash, tin stove 3, wire agency 4, winding mechanism 5, shearing device 6, and the master controller of controlling above-mentioned parts action, wherein the roll in the winding mechanism 5 501 is realized the coiling of copper cash 11, shearing device 6 drives two cutting knifes simultaneously by two cylinders up and down copper cash 11 is cut off, also be provided with first forming assembly 7 and second forming assembly 8 on the next door of roll 501, the two includes a shaping bearded needle that drives cylinder and driven by the driving cylinder, after coiling and cut-out operation are finished, the stitch at the two ends of coil all is perpendicular to axial direction and stretches out, drive cylinder this moment and drive described shaping bearded needle and beat the stitch at straight coiling two ends along the axial direction of described roll 501, make stitch to stretch out direction parallel with axial direction.Above described winding mechanism 5, be provided with a hull and pulp removing machine structure 9, described hull and pulp removing machine structure 9 comprise take off material cylinder 901 and be provided with take off material cylinder 901 pistons one end dash mouth 902 (Fig. 3), described angled towards mouth 902 directions of motion and roll 501, after the shaping operation is finished, roll 501 withdrawals, simultaneously main controller controls is taken off 901 motions of material cylinder and is used towards mouth 902 coil is separated with roll 501, and the coil that comes off drops in the hopper 13 below roll 501.On the table top of workbench 1, also be provided with the console switch box 12 that is connected in master controller, after starting coil winding machine, coordinate each mechanism of control by master controller, peeling, zinc-plated, line sending, coiling, cut-out, be shaped and take off operation such as material and once finish high efficiency.
As Fig. 2, described peeling procedure 2 is used to peel off the oxide layer on copper cash 11 surfaces for the treatment of coiling, passes described tin stove 3 inside with at its coating surface tin layer through the copper cash 11 of peeling off oxide layer; Described peeling procedure 2 comprises the peeling motor 201 and first stepping motor 202, bark knife 203 is housed on the output shaft of described peeling motor 201, the distance of the edge of a knife and copper line surface is installed and can be adjusted as required to bark knife 203 vertical copper cash directions, treats that the copper cash of coiling passes peeling motor 201 and makes copper line surface press close to bark knife 203; Described first stepping motor, 202 output shafts are connected with screw mandrel I 204, threaded engagement between the base of peeling motor 201 and the screw mandrel 204.Be respectively arranged with the cord grip 10 that is used to compress copper cash in the left and right sides of described peeling procedure 2, cord grip 10 is to drive a pressure head by a small-sized cylinder piston to compress copper cash; When the peeling operation, the cord grip 10 of peeling procedure 2 both sides compresses copper cash, and first stepping motor 202 comes transmission peeling motor 201 move left and right by screw mandrel I 204 simultaneously, realizes peeling off the coat of paint and the oxide layer of copper line surface.
See Fig. 3, described winding mechanism 5 comprises that one turns to the roll 501 of coil with copper cash, and described winding mechanism 5 can move around at the axial direction of described roll 501; Described specifically winding mechanism 5 comprises coiling electric motor 502, copper cash compressing member 504 and the 3rd stepping motor 503 that drives described roll 501, and wherein copper cash compressing member 504 is driven and copper cash can be pressed on the end face of described roll 501 by cylinder; The 3rd stepping motor 503 connects screw mandrel III505, the base of coiling electric motor 502 and screw mandrel III505 threaded engagement.When wire agency 4 is transported to roll 501 positions with copper cash 11, copper cash compressing member 504 can be clamped in copper cash 11 on the end face of roll 501, this moment, coiling electric motor 502 drive rolls 501 began coiling, the 3rd stepping motor 503 drive lead screw III505 axially move around roll 501 simultaneously, form the different numbers of turn; The rotating speed of the 3rd stepping motor 503 and coiling electric motor 502 is guaranteed the precision of all even coilings of coil turn by the control of master controller coordinate synchronization.
See Fig. 1 and Fig. 2, described wire agency 4 is a mobile platform, mobile platform comprises a briquetting 401, described briquetting 401 can be pushed down copper cash 11 makes copper cash be directed to winding mechanism 5, it comprises second stepping motor 402 and movable plate 403 specifically, and described briquetting 401 is arranged on the movable plate 403, and the output shaft of second stepping motor 402 is connected with screw mandrel II 404, movable plate 403 and screw mandrel II 404 threaded engagement, the moving direction of movable plate 403 is consistent with the line sending direction.Main controller controls second stepping motor 402 drives screw mandrel II 404 rotations, thereby make movable plate 403 move left and right, briquetting 401 is the one way sliding stop piece, and torque spring is established in cutting in the side that is installed in movable plate 403 by axle, can with copper cash 11 along the line sending direction guiding to roll 501 position; The elasticity of manual adjustment briquetting 401 as required in addition, and make copper cash 11 keep different tension force.
Claims (7)
1. fully automatic wire winding machine, it is characterized in that: comprise workbench (1) and be successively set on workbench (1) top peeling procedure (2), tin stove (3), wire agency (4), winding mechanism (5), shearing device (6), and the master controller of controlling above-mentioned parts action;
Described peeling procedure (2) is used to peel off the oxide layer of the copper line surface for the treatment of coiling, and it is inner with at its coating surface tin layer to pass described tin stove (3) through the copper cash of peeling off oxide layer;
Described wire agency (4) is a mobile platform, and mobile platform comprises a briquetting (401), and described briquetting (401) can be pushed down copper cash makes copper cash be directed to winding mechanism (5);
Described winding mechanism (5) comprises that one turns to the roll (501) of coil with copper cash, and described winding mechanism (5) can move around at the axial direction of described roll (501);
Described shearing device (6) cut off the copper cash that is directed to described roll (501) after coiling was finished.
2. fully automatic wire winding machine according to claim 1, it is characterized in that: described fully automatic wire winding machine also comprises first forming assembly (7) and second forming assembly (8), the two includes one and drives cylinder and by driving the shaping bearded needle that cylinder drives, beat the stitch at straight coiling two ends along the axial direction of described roll (501) by described shaping bearded needle.
3. fully automatic wire winding machine according to claim 1, it is characterized in that: be provided with a hull and pulp removing machine structure (9) in the top of described winding mechanism (5), described hull and pulp removing machine structure (9) comprise take off that material cylinder (901) and setting take off material cylinder (901) piston one end dash mouth (902), described angled towards mouth (902) and roll (501).
4. fully automatic wire winding machine according to claim 1, it is characterized in that: described peeling procedure (2) comprises peeling motor (201) and first stepping motor (202), bark knife (203) is housed on the output shaft of described peeling motor (201), treats that the copper cash of coiling passes peeling motor (201) and makes copper line surface press close to bark knife (203); Described first stepping motor (202) output shaft is connected with screw mandrel I (204), threaded engagement between the base of peeling motor (201) and the screw mandrel (204).
5. fully automatic wire winding machine according to claim 4 is characterized in that: be respectively arranged with the cord grip (10) that is used to compress copper cash in the left and right sides of described peeling procedure (2).
6. fully automatic wire winding machine according to claim 1, it is characterized in that: described wire agency (4) comprises second stepping motor (402) and movable plate (403), described briquetting (401) is arranged on the movable plate (403), the output shaft of second stepping motor (402) is connected with screw mandrel II (404), movable plate (403) and screw mandrel II (404) threaded engagement, the moving direction of movable plate (403) is consistent with the line sending direction.
7. fully automatic wire winding machine according to claim 1, it is characterized in that: described winding mechanism (5) comprises coiling electric motor (502), copper cash compressing member (504) and the 3rd stepping motor (503) that drives described roll (501), and copper cash compressing member (504) is pressed in copper cash on the end face of described roll (501); The 3rd stepping motor (503) connects screw mandrel III (505), the base of coiling electric motor (502) and screw mandrel III (505) threaded engagement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010162459A CN101847507A (en) | 2010-04-28 | 2010-04-28 | Full-automatic coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010162459A CN101847507A (en) | 2010-04-28 | 2010-04-28 | Full-automatic coiling machine |
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| CN101847507A true CN101847507A (en) | 2010-09-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201010162459A Pending CN101847507A (en) | 2010-04-28 | 2010-04-28 | Full-automatic coiling machine |
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Cited By (23)
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| CN102684111A (en) * | 2012-05-14 | 2012-09-19 | 浙江田中精机股份有限公司 | Wire stripping device for automatic wire winding machine |
| CN102904150A (en) * | 2012-10-19 | 2013-01-30 | 科络普线束技术(太仓)有限公司 | Novel wire stripping device |
| CN103280937A (en) * | 2013-06-03 | 2013-09-04 | 江苏星光发电设备有限公司 | Generator rotor coil winding mechanism |
| CN104184277A (en) * | 2014-08-21 | 2014-12-03 | 南京信息职业技术学院 | Winding mechanism of direct-current motor rotor |
| CN104766719A (en) * | 2015-02-05 | 2015-07-08 | 深圳市鸿栢科技实业有限公司 | Square coil winding device |
| CN105185573A (en) * | 2015-09-21 | 2015-12-23 | 祝康水 | Fully automatic uniaxial-tension winding machine |
| CN106335816A (en) * | 2016-08-27 | 2017-01-18 | 常州市铭纳阳自动化设备有限公司 | Dual coil wire winding machine |
| CN106451258A (en) * | 2016-12-08 | 2017-02-22 | 国网浙江建德市供电公司 | Automatic wire processing device |
| CN107123917A (en) * | 2017-06-05 | 2017-09-01 | 康怀旺 | Winding mechanism |
| CN107919225A (en) * | 2017-12-27 | 2018-04-17 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with interlayer insulating cement addition function |
| CN107978447A (en) * | 2017-12-27 | 2018-05-01 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with automatic discharging function |
| CN108010714A (en) * | 2017-12-27 | 2018-05-08 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with break alarm function |
| CN108011480A (en) * | 2017-11-23 | 2018-05-08 | 华侨大学 | A kind of automatic speed regulation coil winding machine |
| CN108511185A (en) * | 2018-02-28 | 2018-09-07 | 河南理工大学 | A kind of production method of air core coil |
| CN108711506A (en) * | 2018-05-25 | 2018-10-26 | 敬德强 | Mechanical automatic tracking coiling strand oscillator |
| CN109079057A (en) * | 2018-05-24 | 2018-12-25 | 郭军 | A kind of coiling of metal heating wire and loop device and its coiling and method of looping |
| CN109319577A (en) * | 2018-09-14 | 2019-02-12 | 国网浙江宁波市鄞州区供电有限公司 | A kind of line sending linkage line winder |
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| CN110853911A (en) * | 2019-11-27 | 2020-02-28 | 新晃顺美威科技有限公司 | Transformer coil winding system |
| CN112703568A (en) * | 2018-09-28 | 2021-04-23 | 三菱电机株式会社 | Winding method, winding machine, insulating member, and rotating electrical machine |
| CN115274290A (en) * | 2022-09-28 | 2022-11-01 | 深圳市星特科技有限公司 | Multilayer wire winding forming device based on alpha formula wire winding technique |
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| CN102684111A (en) * | 2012-05-14 | 2012-09-19 | 浙江田中精机股份有限公司 | Wire stripping device for automatic wire winding machine |
| CN102904150A (en) * | 2012-10-19 | 2013-01-30 | 科络普线束技术(太仓)有限公司 | Novel wire stripping device |
| CN103280937A (en) * | 2013-06-03 | 2013-09-04 | 江苏星光发电设备有限公司 | Generator rotor coil winding mechanism |
| CN104184277A (en) * | 2014-08-21 | 2014-12-03 | 南京信息职业技术学院 | Winding mechanism of direct-current motor rotor |
| CN104184277B (en) * | 2014-08-21 | 2016-08-17 | 南京信息职业技术学院 | A kind of DC motor rotor winding mechanism |
| CN104766719A (en) * | 2015-02-05 | 2015-07-08 | 深圳市鸿栢科技实业有限公司 | Square coil winding device |
| CN105185573A (en) * | 2015-09-21 | 2015-12-23 | 祝康水 | Fully automatic uniaxial-tension winding machine |
| CN106335816A (en) * | 2016-08-27 | 2017-01-18 | 常州市铭纳阳自动化设备有限公司 | Dual coil wire winding machine |
| CN106451258B (en) * | 2016-12-08 | 2019-04-23 | 国网浙江建德市供电有限公司 | A kind of electric wire automatic processing device |
| CN106451258A (en) * | 2016-12-08 | 2017-02-22 | 国网浙江建德市供电公司 | Automatic wire processing device |
| CN107123917A (en) * | 2017-06-05 | 2017-09-01 | 康怀旺 | Winding mechanism |
| CN107123917B (en) * | 2017-06-05 | 2023-11-10 | 江西嘉宇智能科技有限公司 | Winding mechanism |
| CN108011480B (en) * | 2017-11-23 | 2023-07-28 | 华侨大学 | Automatic speed regulation coiling machine |
| CN108011480A (en) * | 2017-11-23 | 2018-05-08 | 华侨大学 | A kind of automatic speed regulation coil winding machine |
| CN107978447A (en) * | 2017-12-27 | 2018-05-01 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with automatic discharging function |
| CN107919225A (en) * | 2017-12-27 | 2018-04-17 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with interlayer insulating cement addition function |
| CN107919225B (en) * | 2017-12-27 | 2023-12-08 | 国网安徽省电力有限公司利辛县供电公司 | Transformer coil winding machine with interlayer insulating adhesive adding function |
| CN108010714B (en) * | 2017-12-27 | 2023-08-15 | 临沂恒源售电有限公司 | Transformer coil winding machine with broken wire alarming function |
| CN108010714A (en) * | 2017-12-27 | 2018-05-08 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with break alarm function |
| CN107978447B (en) * | 2017-12-27 | 2023-06-27 | 国网上海市电力公司 | Transformer coil winding machine with automatic discharging function |
| CN108511185B (en) * | 2018-02-28 | 2023-05-12 | 河南理工大学 | Manufacturing method of hollow coil |
| CN108511185A (en) * | 2018-02-28 | 2018-09-07 | 河南理工大学 | A kind of production method of air core coil |
| CN109079057A (en) * | 2018-05-24 | 2018-12-25 | 郭军 | A kind of coiling of metal heating wire and loop device and its coiling and method of looping |
| CN109079057B (en) * | 2018-05-24 | 2023-09-29 | 中山市协展机械有限公司 | Coiling and looping device and coiling and looping method for metal heating wire |
| CN108711506A (en) * | 2018-05-25 | 2018-10-26 | 敬德强 | Mechanical automatic tracking coiling strand oscillator |
| CN109319577A (en) * | 2018-09-14 | 2019-02-12 | 国网浙江宁波市鄞州区供电有限公司 | A kind of line sending linkage line winder |
| CN109319577B (en) * | 2018-09-14 | 2024-04-09 | 国网浙江宁波市鄞州区供电有限公司 | Wire feeding linkage wire coiling device |
| CN112703568B (en) * | 2018-09-28 | 2022-08-26 | 三菱电机株式会社 | Winding method, winding machine, insulating member, and rotating electrical machine |
| CN112703568A (en) * | 2018-09-28 | 2021-04-23 | 三菱电机株式会社 | Winding method, winding machine, insulating member, and rotating electrical machine |
| CN109712794B (en) * | 2018-12-29 | 2021-08-13 | 广东昭信智能装备有限公司 | Paint removing device for reactor |
| CN109712794A (en) * | 2018-12-29 | 2019-05-03 | 广东昭信智能装备有限公司 | A kind of reactor bucket paint removing device |
| CN110323653A (en) * | 2019-04-30 | 2019-10-11 | 广东大唐永恒智能科技有限公司 | Assembly machine is used in the production of LED filament lamp |
| CN110323653B (en) * | 2019-04-30 | 2024-02-02 | 广东大唐永恒智能科技有限公司 | Assembly machine for producing LED filament lamp |
| CN110783859B (en) * | 2019-11-07 | 2020-10-27 | 徐州领君自动化设备有限公司 | Coaxial rotary stripping cutting machine |
| CN110783859A (en) * | 2019-11-07 | 2020-02-11 | 徐州领君自动化设备有限公司 | Coaxial rotary stripping cutting machine |
| CN110853911A (en) * | 2019-11-27 | 2020-02-28 | 新晃顺美威科技有限公司 | Transformer coil winding system |
| CN115274290A (en) * | 2022-09-28 | 2022-11-01 | 深圳市星特科技有限公司 | Multilayer wire winding forming device based on alpha formula wire winding technique |
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