CN112491224A - Double-station intelligent needle type internal winding machine - Google Patents
Double-station intelligent needle type internal winding machine Download PDFInfo
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- CN112491224A CN112491224A CN202011308469.3A CN202011308469A CN112491224A CN 112491224 A CN112491224 A CN 112491224A CN 202011308469 A CN202011308469 A CN 202011308469A CN 112491224 A CN112491224 A CN 112491224A
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- winding
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- axis transmission
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
Abstract
The invention discloses a double-station intelligent needle type internal winding machine which comprises a rack, wherein a workbench is arranged in the rack, two groups of symmetrically arranged clamping devices are arranged on the workbench, a winding device is arranged on one side of each group of clamping devices, and a clamping and shearing device is arranged on one side of each group of clamping devices; the stator is fixed through the clamping device, the movement of the winding plate 1 in three directions is controlled through the X-axis transmission mechanism, the Y-axis transmission mechanism and the Z-axis transmission mechanism in the winding device, meanwhile, the winding is wound on the stator by combining the rotation action of the rotary supporting rod, and the winding is clamped and cut through the clamping shears in the winding process, so that the stator winding work is finished in one go without manual operation. The automation of stator winding is realized, the process is simple, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of stator internal winding machine equipment, in particular to a double-station intelligent needle type internal winding machine.
Background
The stator is the stationary part of the motor or generator. The stator consists of three parts, namely a stator iron core, a stator winding and a machine base. The main function of the stator is to generate a rotating magnetic field, and the main function of the rotor is to be cut by magnetic lines of force in the rotating magnetic field to generate current. Evenly distributed has a plurality of coils on the stator inner wall, during production stator, needs evenly to twine the enameled wire on every wire winding station of stator inner wall, and manual winding process is many, and is inefficient, and the wire winding is extravagant, and the magnetic field distributes unevenly after the circular telegram, and life is not long moreover. In the process of large-scale and industrialized production, equipment capable of winding coils quickly and accurately is urgently needed.
Disclosure of Invention
The invention aims to provide a double-station intelligent needle type internal winding machine, which is used for solving the problems in the prior art and improving the production efficiency.
In order to achieve the purpose, the invention provides the following scheme: the invention provides a double-station intelligent needle type internal winding machine which comprises a rack, wherein a workbench is arranged in the rack, two groups of symmetrically arranged clamping devices are arranged on the workbench, a winding device is arranged on one side of each group of clamping devices, and a clamping and shearing device is arranged on one side of each group of clamping devices.
The clamping device comprises a rotary supporting rod and a lifting supporting rod, the rotary supporting rod is driven by a first motor, the lifting supporting rod is connected with a first hydraulic cylinder, and the first hydraulic cylinder is connected with the rack.
The winding device comprises a winding plate, two groups of winding rods are fixedly arranged on the winding plate, a winding needle is fixedly arranged at the bottom end of each winding rod, a threading hole is formed in the winding needle, and a limiting ring is fixedly arranged on one side of each winding rod; the winding board is arranged on the Z-axis transmission mechanism, the Z-axis transmission mechanism is arranged on the X-axis transmission mechanism, the X-axis transmission mechanism is arranged on the Y-axis transmission mechanism, and the Y-axis transmission mechanism is arranged on the workbench.
The clamp shear device comprises a lifting frame, a second hydraulic cylinder is arranged between the lifting frame and the rack, and one side of the lifting frame is rotatably connected with a clamp shear.
Preferably, Y axle drive mechanism is including the fixed Y axle guide rail that sets up at the workstation up end, sliding connection has the first slider of looks adaptation with it on the Y axle guide rail, the one end of first slider is connected with Y axle pneumatic cylinder, the cylinder body and the workstation fixed connection of Y axle pneumatic cylinder.
Preferably, X axle drive mechanism is including the fixed X axle guide rail that sets up on first slider, sliding connection has the second slider of looks adaptation with it on the X axle guide rail, the one end of second slider is connected with the X axle pneumatic cylinder, the cylinder body and the workstation fixed connection of X axle pneumatic cylinder.
Preferably, the Z-axis transmission mechanism comprises a fixed support fixedly arranged on the second sliding block, a lead screw is arranged inside the fixed support, two ends of the lead screw are respectively connected with the second sliding block and the fixed support in a shaft-to-shaft mode, the lead screw is in threaded connection with a nut matched with the lead screw, the nut is fixedly connected with the winding board, and the lead screw is driven by a Z-axis motor.
Preferably, a cross beam is arranged above the rotary supporting rod and fixedly connected with the rack, a cylinder body of the first hydraulic cylinder is fixedly connected with the cross beam, a piston rod of the first hydraulic cylinder is fixedly connected with a pressing plate, and a bearing is arranged between the pressing plate and the lifting supporting rod.
Preferably, a limiting rod parallel to the piston rod of the first hydraulic cylinder is arranged between the pressing plate and the cross beam, the limiting rod is fixedly connected with the pressing plate, and a through hole for the limiting rod to move up and down is formed in the cross beam.
Preferably, the cylinder body and the crossbeam fixed connection of second pneumatic cylinder, the piston rod of second pneumatic cylinder with crane fixed connection, the inside of crane is provided with first driving piece, first driving piece drive clamp is cut rotatoryly, the clamp is cut and is realized the centre gripping and tailor through the second driving piece.
Preferably, the first driving member is a first motor, and the second driving member is a cylinder.
The invention discloses the following technical effects: the stator is fixed through the clamping device, the movement of the winding plate 1 in three directions is controlled through the X-axis transmission mechanism, the Y-axis transmission mechanism and the Z-axis transmission mechanism in the winding device, meanwhile, the winding is wound on the stator by combining the rotation action of the rotary supporting rod, and the winding is clamped and cut through the clamping shears in the winding process, so that the winding work of the stator is finished in one step without manual operation. The automation of stator winding is realized, the process is simple, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a schematic mechanism diagram of a needle type internal winding machine of the present invention;
FIG. 2 is a front view of the needle type inner winding machine of the present invention;
FIG. 3 is a side view of the needle type inner winding machine of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 2;
FIG. 5 is a partial enlarged view of B in FIG. 3;
FIG. 6 is an enlarged view of a portion C of FIG. 1;
the cutting machine comprises a machine frame 1, a workbench 2, a clamping device 3, a rotary supporting rod 31, a lifting supporting rod 32, a first hydraulic cylinder 33, a pressing plate 34, a limiting rod 35, a winding device 4, a winding plate 41, a winding rod 42, a winding needle 43, a Z-axis transmission mechanism 44, a fixing support 441, a lead screw 442, an X-axis transmission mechanism 45, an X-axis guide rail 451, a second slider 452, a Y-axis transmission mechanism 46, a Y-axis guide rail 461, a first slider 462, a clamping and shearing device 5, a lifting frame 51, a second hydraulic cylinder 52, a clamping frame 53 and a cross beam 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
Referring to fig. 1-6, the invention provides a double-station intelligent needle type internal winding machine which comprises a rack 1, wherein a workbench 2 is arranged in the rack 1, two groups of symmetrically arranged clamping devices 3 are arranged on the workbench 2, a winding device 4 is arranged on one side of each group of clamping devices 3, and a clamping and shearing device 5 is arranged on one side of each group of clamping devices 3.
The clamping device 3 comprises a rotating support rod 31 and a lifting support rod 32, the rotating support rod 31 is driven by a first motor, the lifting support rod 32 is connected with a first hydraulic cylinder 33, and the first hydraulic cylinder 33 is connected with the rack 1; a cross beam 6 is arranged above the rotary supporting rod 31, the cross beam 6 is fixedly connected with the rack 1, a cylinder body of a first hydraulic cylinder 33 is fixedly connected with the cross beam 6, a piston rod of the first hydraulic cylinder 33 is fixedly connected with a pressing plate 34, and a bearing is arranged between the pressing plate 34 and the lifting supporting rod 32. A limiting rod 35 parallel to the piston rod of the first hydraulic cylinder 33 is arranged between the pressing plate 34 and the cross beam 6, the limiting rod 35 is fixedly connected with the pressing plate 34, and a through hole for the limiting rod 35 to move up and down is formed in the cross beam 6. The stator is held by both the rotation support rod 31 and the elevation support rod 32, and the stator is controlled to rotate by the rotation support rod 31, thereby winding the wire on the stator in cooperation with the wire winding needle 43.
The winding device 4 comprises a winding plate 41, two groups of winding rods 42 are fixedly arranged on the winding plate 41, a winding needle 43 is fixedly arranged at the bottom end of each winding rod 42, a threading hole is formed in each winding needle 43, and a limit ring is fixedly arranged on one side of each winding rod 42; the winding board 41 is arranged on the Z-axis transmission mechanism 44, the Z-axis transmission mechanism 44 is arranged on the X-axis transmission mechanism 45, the X-axis transmission mechanism 45 is arranged on the Y-axis transmission mechanism 46, the Y-axis transmission mechanism 46 is arranged on the workbench 2, the Y-axis transmission mechanism 46 comprises a Y-axis guide rail 461 fixedly arranged on the upper end surface of the workbench 2, a first sliding block 462 matched with the Y-axis guide rail 461 is connected onto the Y-axis guide rail 461 in a sliding mode, one end of the first sliding block 462 is connected with a Y-axis hydraulic cylinder, and a cylinder body of the Y-axis hydraulic cylinder is fixedly connected with the workbench 2. The X-axis transmission mechanism 45 includes an X-axis guide rail 451 fixedly disposed on the first slider 462, a second slider 452 adapted to the X-axis guide rail 451 is slidably connected to the X-axis guide rail 451, one end of the second slider 452 is connected to an X-axis hydraulic cylinder, and a cylinder body of the X-axis hydraulic cylinder is fixedly connected to the worktable 2. The Z-axis transmission mechanism 44 includes a fixing bracket 441 fixedly disposed on the second slider 452, a lead screw 442 is disposed inside the fixing bracket 441, two ends of the lead screw 442 are respectively coupled to the second slider 452 and the fixing bracket 441, the lead screw 442 is in threaded connection with a nut adapted to the lead screw, the nut is fixedly connected to the winding board 41, and the lead screw 442 is driven by a Z-axis motor.
The clamping and shearing device 5 comprises a lifting frame 51, a second hydraulic cylinder 52 is arranged between the lifting frame 51 and the machine frame 1, and one side of the lifting frame 51 is rotatably connected with a clamping and shearing device 53. The cylinder body and the crossbeam 6 fixed connection of second pneumatic cylinder 52, the piston rod and the crane 51 fixed connection of second pneumatic cylinder 52, the inside of crane 51 is provided with first driving piece, and first driving piece drive presss from both sides and cuts 53 rotatory, presss from both sides and cuts 53 and realizes the centre gripping and tailors through the second driving piece. The first driving piece is a first motor, and the second driving piece is a cylinder.
One side of frame 1 is provided with the wire reel, the wire reel is coiled around the wire winding, the wire winding passes through a plurality of holding ring and the spacing ring that sets up on the device and is connected with winding needle 43, cut through pressing from both sides and fix the wire winding, through X axle drive mechanism 45, the motion of Y axle drive mechanism 46 and Z axle drive mechanism 44 control three directions of wire winding board 41, thereby control wire winding pole 42 and winding needle 43 in the motion of the three direction of X Y Z, thereby twine the wire winding on the stator, after accomplishing winding work, cut out the wire winding through pressing from both sides the scissors.
One side of frame 1 is provided with the touch-control platform, and the touch-control platform is connected with PLC controller and singlechip, and all motors and pneumatic cylinder electric connection in PLC controller and the device are through each pneumatic cylinder of touch-control platform and the program control and the motor work that have set for to wire winding work on the control stator.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.
Claims (8)
1. The utility model provides a machine is wound in duplex position intelligence pin type which characterized in that: the winding machine comprises a rack (1), wherein a workbench (2) is arranged in the rack (1), two groups of symmetrically arranged clamping devices (3) are arranged on the workbench (2), a winding device (4) is arranged on one side of each group of clamping devices (3), and a clamping and shearing device (5) is arranged on one side of each group of clamping devices (3);
the clamping device (3) comprises a rotating support rod (31) and a lifting support rod (32), the rotating support rod (31) is driven by a first motor, the lifting support rod (32) is connected with a first hydraulic cylinder (33), and the first hydraulic cylinder (33) is connected with the rack (1);
the winding device (4) comprises a winding plate (41), two groups of winding rods (42) are fixedly arranged on the winding plate (41), a winding needle (43) is fixedly arranged at the bottom end of each winding rod (42), a threading hole is formed in each winding needle (43), and a limiting ring is fixedly arranged on one side of each winding rod (42); the winding board (41) is arranged on a Z-axis transmission mechanism (44), the Z-axis transmission mechanism (44) is arranged on an X-axis transmission mechanism (45), the X-axis transmission mechanism (45) is arranged on a Y-axis transmission mechanism (46), and the Y-axis transmission mechanism (46) is arranged on the workbench (2);
the clamp shear device (5) comprises a lifting frame (51), a second hydraulic cylinder (52) is arranged between the lifting frame (51) and the rack (1), and one side of the lifting frame (51) is rotatably connected with a clamp shear (53).
2. The double-station intelligent needle type internal winding machine according to claim 1, wherein: y axle drive mechanism (46) are including fixed Y axle guide rail (461) that sets up at workstation (2) up end, sliding connection has first slider (462) of looks adaptation on Y axle guide rail (461), the one end of first slider (462) is connected with the Y axle pneumatic cylinder, the cylinder body and workstation (2) fixed connection of Y axle pneumatic cylinder.
3. The double-station intelligent needle type internal winding machine according to claim 2, wherein: x axle drive mechanism (45) are including fixed X axle guide rail (451) that sets up on first slider (462), sliding connection has second slider (452) of looks adaptation on X axle guide rail (451), the one end of second slider (452) is connected with the X axle pneumatic cylinder, the cylinder body and workstation (2) fixed connection of X axle pneumatic cylinder.
4. The double-station intelligent needle type internal winding machine according to claim 3, wherein: the Z-axis transmission mechanism (44) comprises a fixing support (441) fixedly arranged on the second sliding block (452), a lead screw (442) is arranged inside the fixing support (441), two ends of the lead screw (442) are respectively connected with the second sliding block (452) and the fixing support (441) in a shaft mode, the lead screw (442) is in threaded connection with a nut matched with the lead screw, the nut is fixedly connected with the winding plate (41), and the lead screw (442) is driven by a Z-axis motor.
5. The double-station intelligent needle type internal winding machine according to claim 1, wherein: the upper portion of swivelling joint pole (31) is provided with crossbeam (6), crossbeam (6) and frame (1) fixed connection, the cylinder body and crossbeam (6) fixed connection of first pneumatic cylinder (33), the piston rod fixedly connected with clamp plate (34) of first pneumatic cylinder (33), be provided with the bearing between clamp plate (34) and lifting support pole (32).
6. The double-station intelligent needle type internal winding machine according to claim 5, wherein: a limiting rod (35) parallel to a piston rod of the first hydraulic cylinder (33) is arranged between the pressing plate (34) and the cross beam (6), the limiting rod (35) is fixedly connected with the pressing plate (34), and a through hole for the limiting rod (35) to move up and down is formed in the cross beam (6).
7. The double-station intelligent needle type internal winding machine according to claim 5, wherein: the cylinder body and crossbeam (6) fixed connection of second pneumatic cylinder (52), the piston rod of second pneumatic cylinder (52) with crane (51) fixed connection, the inside of crane (51) is provided with first driving piece, first driving piece drive clamp is cut (53) and is rotated, clamp is cut (53) and is realized the centre gripping and tailor through the second driving piece.
8. The double-station intelligent needle type internal winding machine according to claim 7, wherein: the first driving piece is a first motor, and the second driving piece is an air cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011308469.3A CN112491224A (en) | 2020-11-20 | 2020-11-20 | Double-station intelligent needle type internal winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011308469.3A CN112491224A (en) | 2020-11-20 | 2020-11-20 | Double-station intelligent needle type internal winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112491224A true CN112491224A (en) | 2021-03-12 |
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ID=74932297
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011308469.3A Pending CN112491224A (en) | 2020-11-20 | 2020-11-20 | Double-station intelligent needle type internal winding machine |
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| Country | Link |
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| CN (1) | CN112491224A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113708584A (en) * | 2021-09-16 | 2021-11-26 | 杭州合慧智能装备有限公司 | Motor stator needle winding machine stator clamping mechanism |
-
2020
- 2020-11-20 CN CN202011308469.3A patent/CN112491224A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113708584A (en) * | 2021-09-16 | 2021-11-26 | 杭州合慧智能装备有限公司 | Motor stator needle winding machine stator clamping mechanism |
| CN113708584B (en) * | 2021-09-16 | 2022-09-06 | 杭州合慧智能装备有限公司 | Motor stator needle winding machine stator clamping mechanism |
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