CN110931245A - Winding process production device of inductor coil - Google Patents
Winding process production device of inductor coil Download PDFInfo
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- CN110931245A CN110931245A CN201911279119.6A CN201911279119A CN110931245A CN 110931245 A CN110931245 A CN 110931245A CN 201911279119 A CN201911279119 A CN 201911279119A CN 110931245 A CN110931245 A CN 110931245A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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Abstract
The invention discloses a winding process production device of an inductor coil, which comprises a horizontal equipment platform, wherein a first support and a second support are respectively arranged on two sides of the equipment platform; a U-shaped groove is formed between the first support and the second support; a horizontal winding rotating motor is arranged on the upper side of the first support; an inductance coil framework installation mechanism is installed on the upper side of the second support, and an inductance coil framework is detachably and fixedly installed on the inductance coil framework installation mechanism; the outgoing line can be pulled to rotate along the line roller of the line storage roller only by certain pulling force along the tangential direction, so that the outgoing line can be always kept in a stable tightening state, the outgoing line can be wound on the inductance coil framework more tightly by the aid of the effect, and accordingly the winding quality of the coil is improved.
Description
Technical Field
The invention belongs to the field of inductance wire processing.
Background
In the winding process of the inductor coil, a lead needs to be spirally wound on a coil framework, if a wire led out by a wire storage roller is loose in the winding process, the lead coil wound on the coil framework is also loose, and the actual process requirement needs the lead to be tightly wound on the coil framework and needs to ensure that the lead cannot be broken in the winding process.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a winding process production device of an inductor coil capable of being tightly bent.
The technical scheme is as follows: in order to achieve the purpose, the production device for the winding process of the inductor coil comprises a horizontal equipment platform, wherein a first support and a second support are respectively arranged on two sides of the equipment platform; a U-shaped groove is formed between the first support and the second support; a horizontal winding rotating motor is arranged on the upper side of the first support; an inductance coil framework installation mechanism is installed on the upper side of the second support, an inductance coil framework is detachably and fixedly installed on the inductance coil framework installation mechanism, the inductance coil framework installed on the inductance coil framework installation mechanism is located right above the U-shaped groove, and the framework axis of the inductance coil framework installed on the inductance coil framework installation mechanism is superposed with the axis of the rotating shaft of the winding rotating motor;
the tail end of the rotating shaft is fixedly connected with a rotating arm, the tail end of the rotating arm is connected with a wire roller with the axis parallel to the rotating shaft, the wire roller is coaxially connected with a wire storage roller, and an enameled coil is wound on the wire storage roller;
the wire winding rotary motor can drive the wire storage roll-flexible inductance coil framework to rotate through the rotating arm, and therefore the wire winding is carried out on the inductance coil framework.
Further, a linear push rod motor is fixedly installed in the middle of the rotating arm, the extension direction of a linear push rod of the linear push rod motor is parallel to the axis direction of the rotating shaft, and the tail end of the linear push rod is fixedly connected with a disc seat; the tray seat is integrally provided with a leading-out wire guide tray; the linear push rod motor can drive the outgoing line guide disc to move back and forth along the extension direction of the linear push rod;
the central position of the outgoing line guide disc is provided with an outgoing line restriction hole in a penetrating way; and the outgoing line of the enameled coil wound on the wire storage roller penetrates through the outgoing line restriction hole.
Furthermore, a guide post parallel to the linear push rod is fixedly arranged on the disk seat, and the guide post movably penetrates through the guide hole in the rotating arm.
Furthermore, the inductance coil framework is a cylindrical structure with a square cross section, and a square iron core hole for passing through an iron core is formed in the inner side of the cylindrical structure of the inductance coil framework; two ends of the cylindrical structure of the inductance coil framework are provided with annular disc-shaped framework outer edges;
inductance coils skeleton installation mechanism is including fixing the installing support on the second support, one side fixedly connected with cantilever that the installing support is close to wire-wound rotating electrical machines, the tip of cantilever is fixed with first spacing dish thereupon, one side fixedly connected with and the square iron core hole complex square post that first spacing dish is close to wire-wound rotating electrical machines, the square post corresponds and inserts in the square iron core hole, the end of square post is provided with screw thread locking hole, still includes the spacing dish of second, one side of the spacing dish of second is provided with the screw thread post with the axle center, and the screw thread post is screwed up on the screw thread locking hole, just inductance coils skeleton by the centre gripping in between first spacing dish and the spacing dish of second.
Further, one side of first spacing dish still has the thread trapper through support fixed mounting, the nip of thread trapper is located the one end of wire winding rotating electrical machines is kept away from to the inductance coils skeleton, passes the terminal end of a thread of the lead-out wire in the about hole of lead-out wire is held the nip of thread trapper is located.
Furthermore, the wire storage roller comprises a roller, and the enameled coil is wound on the outer side of the roller; the right end of the roller is integrally and coaxially provided with a right baffle disc in a ring disc shape, the left end of the roller is integrally and coaxially provided with a left baffle disc in a ring disc shape, and the left side of the left baffle disc is integrally and coaxially connected with a rotating sleeve; the inner wall of the left end of the rotating sleeve is tightly matched and rotatably matched with the outer wall of the right end of the linear rolling shaft through a first bearing; the right end of the linear rolling shaft is coaxially connected with a hydraulic damping disc; a central cavity is coaxially arranged in the hydraulic damping disc, hydraulic oil is filled in the central cavity, a plurality of piston holes extending along the radial direction are distributed on the circumferential outer wall of the hydraulic damping disc in a circumferential array manner, the hole bottoms of the piston holes are respectively communicated with the central cavity through liquid guide channels, and the liquid guide channels are distributed in a circumferential array manner;
pistons are movably arranged in the piston holes in the same axis direction, the pistons can move along the axis direction of the piston holes, one end, far away from the central cavity, of each piston is integrally provided with a spherical ejection head, and each spherical ejection head forms an arc-shaped spherical protrusion on the circumferential outer wall surface of the hydraulic damping disc; one end of each piston hole, which is far away from the central cavity, is provided with an annular limiting inner edge which can prevent a spherical top on the piston from completely separating from the piston hole outwards;
a plurality of inward extending force arms are fixedly arranged on the inner wall of the rotary sleeve, the tail end of each force arm is an arc surface top head, the arc surface of each arc surface top head is in clearance fit with the circumferential outer wall of the hydraulic damping disc, and each arc surface top head can bear the resistance of an arc spherical protrusion formed by a spherical surface top head when rotating in the circumferential direction of the hydraulic damping disc;
the right end of the hydraulic damping disc is integrally and coaxially connected with a resistance control column extending rightwards, and the outer wall of the resistance control column is in close fit and rotary connection with the inner wall of the roller through a plurality of second bearings; the left end of the interior of the resistance control column is coaxially provided with a section of spring channel, and the left end of the spring channel is communicated with the central cavity;
a pressure control spring is coaxially arranged in the spring channel, and a left piston and a right piston are respectively arranged at the left end and the right end of the pressure control spring;
the right end of the resistance control column is coaxially provided with a threaded hole communicated with the right end of the spring channel, and the resistance control column further comprises a spring elasticity control rod provided with an external thread, and the external thread of the spring elasticity control rod is in threaded fit with the internal thread of the threaded hole; the tail end of the spring elastic force control rod extends into the right end of the spring channel through a spherical jacking head, and the spherical jacking head jacks and presses the right side face of the right piston.
Furthermore, one end of the spring elasticity control rod, which is far away from the spherical surface jacking head, is provided with a disc-shaped knob.
Further, the profile edges of the inlet and the outlet of the outgoing line limiting hole are subjected to round angle passivation treatment.
Has the advantages that: the arc-shaped top head of the invention can continuously touch each spherical top head when rotating along the circumferential outer wall surface of the hydraulic damping disc, and the formed arc-shaped spherical protrusion further forms the resistance of the wire storage roller to rotate along the wire rolling shaft, so that the outgoing wire can be pulled to rotate along the wire rolling shaft by a certain pulling force along the tangential direction, thereby the outgoing wire can always keep a stable tightening state, the effect of the invention enables the outgoing wire to be wound on the inductance coil framework more tightly, and the winding quality of the coil is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the apparatus;
FIG. 2 is a top view of the apparatus;
FIG. 3 is a partially enlarged schematic view of the wire storage roller, the guide plate and the inductance coil bobbin of FIG. 2;
FIG. 4 is a schematic diagram of a boot disk configuration;
FIG. 5 is a schematic view of a wire holder clamping the ends of the outgoing wires;
fig. 6 is a schematic diagram of the inductive coil framework being clamped and limited by a first limiting disc and a second limiting disc;
FIG. 7 is a schematic view of the disassembled structure of FIG. 6;
FIG. 8 is a schematic view of a thread storage roller;
FIG. 9 is a schematic view of a thread storage roller in a three-dimensional cut-away structure;
FIG. 10 is a schematic front sectional view of the wire storage roller;
FIG. 11 is a sectional view taken along line B-B of FIG. 10;
fig. 12 is an enlarged schematic view at 48 of fig. 11.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The winding process production device of the inductor coil shown in the attached figures 1 to 12 is characterized in that: the device comprises a horizontal device platform 8, wherein a first support 7 and a second support 12 are respectively arranged on two sides of the device platform 8; a U-shaped groove 11 is formed between the first support 7 and the second support 12; a horizontal winding rotary motor 6 is arranged on the upper side of the first support 7; an inductance coil framework installation mechanism is installed on the upper side of the second support 12, an inductance coil framework 23 is detachably and fixedly installed on the inductance coil framework installation mechanism, the inductance coil framework 23 installed on the inductance coil framework installation mechanism is located right above the U-shaped groove 11, and the framework axis of the inductance coil framework 23 installed on the inductance coil framework installation mechanism is overlapped with the axis of the rotating shaft 5 of the winding rotating motor 6;
the tail end of the rotating shaft 5 is fixedly connected with a rotating arm 4, the tail end of the rotating arm 4 is connected with a wire roller 2 of which the axis is parallel to the rotating shaft 5, the wire roller 2 is coaxially connected with a wire storage roller 1, and an enameled coil 15 is wound on the wire storage roller 1;
the winding rotating motor 6 can drive the wire storage roller 1 to rotate by scratching the inductance coil framework 23 through the rotating arm 4, so that the inductance coil framework 23 is wound.
A linear push rod motor 3 is fixedly installed in the middle of the rotating arm 4, the extension direction of a linear push rod 17 of the linear push rod motor 3 is parallel to the axial direction of the rotating shaft 5, and the tail end of the linear push rod 17 is fixedly connected with a disc seat 20; the tray seat 20 is integrally provided with a leading-out wire guide tray 21; the linear push rod motor 3 can drive the outgoing line guide disc 21 to move back and forth along the extension direction of the linear push rod 17;
the central position of the lead wire guide plate 21 is provided with a lead wire restriction hole 22 in a penetrating way; the outgoing line 26 of the enameled coil 15 wound on the wire storage roller 1 penetrates through the outgoing line restriction hole 22.
A guide post 19 parallel to the linear push rod 17 is also fixedly arranged on the tray seat 20, and the guide post 19 movably penetrates through a guide hole 18 on the rotating arm 4; the profile edges and corners of the inlet and the outlet of the outgoing line constraint hole 22 are subjected to round angle passivation treatment, so that the enameled wires are prevented from being cut by the edges and corners.
The inductance coil framework 23 is a cylindrical structure with a square cross section, and a square iron core hole 52 for passing through an iron core is formed in the inner side of the cylindrical structure of the inductance coil framework 23; two ends of the cylindrical structure of the inductance coil framework 23 are provided with annular disc-shaped framework outer edges 54;
inductance coils skeleton installation mechanism is including fixing the installing support 10 on second support 12, one side fixedly connected with cantilever 9 that installing support 10 is close to wire-wound rotating electrical machines 6, the tip of cantilever 9 is fixed with first spacing dish 25 thereupon, first spacing dish 25 is close to one side fixedly connected with and square iron core hole 52 matched with square post 56 of wire-wound rotating electrical machines 6, square post 56 corresponds and inserts in the square iron core hole 52, the end of square post 56 is provided with screw thread locking hole 55, still includes second spacing dish 24, one side coaxial core of second spacing dish 24 is provided with screw thread post 53, and screw thread post 53 screws up on the screw thread locking hole 55, just inductance coils skeleton 23 by the centre gripping in between first spacing dish 25 and the second spacing dish 24.
One side of first spacing dish 25 still has thread trapper 27 through support fixed mounting, thread clamping opening 28 of thread trapper 27 is located inductance coils skeleton 23 keeps away from the one end of wire winding rotating electrical machines 6, passes the terminal end of a thread of the lead-out wire 26 of the about hole 22 of lead-out wire is held in thread clamping opening 28 department of thread trapper 27.
The wire storage roller 1 comprises a roller 43, and the enameled coil 15 is wound on the outer side of the roller 43; a right baffle disc 14 in a ring disc shape is integrally and coaxially arranged at the outer side of the right end of the roller 43, a left baffle disc 110 in a ring disc shape is integrally and coaxially arranged at the left end of the roller 43, and a rotating sleeve 16 is integrally and coaxially connected to the left baffle disc 110; the inner wall of the left end of the rotating sleeve 16 is tightly matched and rotatably matched with the outer wall of the right end of the wire roller shaft 2 through a first bearing 31; the right end of the linear roller shaft 2 is coaxially connected with a hydraulic damping disc 34; a central cavity 32 is coaxially arranged in the hydraulic damping disc 34, hydraulic oil is filled in the central cavity 32, a plurality of piston holes 51 extending along the radial direction are circumferentially distributed on the circumferential outer wall of the hydraulic damping disc 34 in an array manner, the hole bottoms of the piston holes 51 are respectively communicated with the central cavity 32 through liquid guide channels 57, and the liquid guide channels 57 are circumferentially distributed in an array manner;
a piston 33.2 is coaxially and movably arranged in each piston hole 51, the piston 33.2 can move along the axial direction of the piston hole 51, one end of each piston 33.2, which is far away from the central cavity 32, is integrally provided with a spherical top head 33.1, and each spherical top head 33.1 forms an arc-shaped spherical protrusion 33 on the circumferential outer wall surface of the hydraulic damping disc 34; one end of each piston hole 51 far away from the central cavity 32 is provided with an annular limit inner edge 49, and the annular limit inner edge 49 can prevent the spherical top 33.1 on the piston 33.2 from completely separating from the piston hole 51 outwards;
a plurality of inward extending force arms 47 are fixedly arranged on the inner wall of the rotary sleeve 16, the tail end of each force arm 47 is provided with an arc surface top head 50, the arc surface of each arc surface top head 50 is in clearance fit with the circumferential outer wall of the hydraulic damping disc 34, and each arc surface top head 50 can be subjected to the resistance of an arc spherical protrusion 33 formed by a spherical surface top head 33.1 when rotating along the circumferential direction of the hydraulic damping disc 34;
the right end of the hydraulic damping disc 34 is integrally and coaxially connected with a resistance control column 42 extending rightwards, and the outer wall of the resistance control column 42 is in close fit and rotary connection with the inner wall of the roller 43 through a plurality of second bearings 41; the left end inside the resistance control column 42 is coaxially provided with a section of spring channel 35, and the left end of the spring channel is communicated with the central cavity 32;
a pressure control spring 45 is coaxially arranged in the spring channel 35, and a left piston 46 and a right piston 36 are respectively arranged at the left end and the right end of the pressure control spring 45;
the right end of the resistance control column 42 is coaxially provided with a threaded hole 39 communicated with the right end of the spring channel 35, and the resistance control column further comprises a spring elasticity control rod 40 provided with an external thread, and the external thread of the spring elasticity control rod 40 is in threaded fit with the internal thread of the threaded hole 39; the spherical pressing head 37 at the tail end of the spring force control rod 40 extends into the right end of the spring channel 35, and the spherical pressing head 37 presses the right side face of the right piston 36.
The end of the spring force control lever 40 remote from the spherical indenter head 37 is provided with a disc-shaped knob 13.
The working method and the working principle of the winding process production device of the inductor coil comprise the following steps:
firstly, correspondingly inserting a square column 56 into a square iron core hole 52 of an inductance coil framework 23, and screwing a threaded column 53 on a threaded locking hole 55, wherein the inductance coil framework 23 is clamped between a first limiting disc 25 and a second limiting disc 24; further, the fixture of the inductance coil framework 23 is realized, and at the moment, the inductance coil framework 23 is not wound with a guidance coil;
secondly, leading the outgoing line 26 of the enameled coil 15 wound on the wire storage roller 1 to pass through the outgoing line restriction hole 22, and clamping the wire end at the tail end of the outgoing line 26 on a clamping opening 28 of a wire clamping device 27;
step three, controlling the winding rotary motor 6, so that the winding rotary motor 6 drives the wire storage roller 1 to continuously rotate around the inductance coil framework 23 through the rotating arm 4, so that the outgoing wire 26 is continuously wound on the inductance coil framework 23, and in the process that the outgoing wire 26 is continuously wound on the inductance coil framework 23, the outgoing wire 26 can pull the wire storage roller 1 along the tangential direction, so that the wire storage roller 1 is driven to continuously rotate and pay off along the line roller 2, and further the wire storage roller 1 can also rotate along the line roller 2 through a bearing in the process of continuously revolving around the inductance coil framework 23;
because the central cavity 32 is filled with hydraulic oil, the elastic force of the pressure control spring 45 is transmitted to each piston 33.2 through the hydraulic oil, so that the stable state of the arc spherical protrusion 33 is maintained;
in the process that the wire storage roller 1 rotates along the wire roller 2, the cambered surface of the tail end cambered top 50 of each force arm 47 rotates along the circumferential outer wall of the hydraulic damping disc 34, and the piston 33.2 is subjected to top pressure towards the center direction of the central cavity 32 after the cambered top 50 touches the cambered spherical protrusions 33, so that the elastic force transmitted to the piston 33.2 by hydraulic oil is overcome, the piston 33.2 moves towards the direction of the central cavity 32, each cambered spherical protrusion 33 can be adaptively sunk when being collided by the cambered top 50, and the wire storage roller 1 can smoothly rotate while being subjected to stable resistance when rotating along the wire roller 2; the cambered top 50 can continuously touch the arc-shaped spherical protrusion 33 formed by each spherical top 33.1 when rotating along the circumferential outer wall surface of the hydraulic damping disc 34, so that the resistance of the wire storage roller 1 to rotate along the wire roller 2 is formed, the outgoing wire 26 can pull the wire storage roller 1 to rotate along the wire roller 2 only by a certain pulling force along the tangential direction, the outgoing wire 26 can always keep a stable tightening state, and the outgoing wire 26 can be wound on the inductance coil framework 23 more tightly, so that the winding quality of the coil is improved; the elasticity of the pressure control spring 45 can be controlled by screwing the knob 13, so that the rotation resistance of the wire storage roller 1 along the wire rolling shaft 2 can be adjusted, and the tightness degree of the outgoing wire 26 wound on the inductance coil framework 23 can be controlled;
meanwhile, the linear push rod motor 3 is controlled to drive the outgoing line guide disc 21 to slowly displace along the direction of the linear push rod 17, so that the outgoing line restriction hole 22 slowly displaces along the direction of the linear push rod 17, and the outgoing lines 26 are uniformly wound on the inductance coil framework 23 in a spiral shape under the guidance of the restriction hole 22;
and step four, after the lead is uniformly wound on the inductance coil framework 23 in a spiral shape, the lead 26 is cut off through a cutting mechanism, meanwhile, the clamping opening 28 of the wire clamp 27 is controlled to release the clamped wire end, and then the second limiting disc 24 is disassembled to take down the inductance coil framework 23 which is wound.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (8)
1. A winding process production device of an inductor coil is characterized in that: the device comprises a horizontal device platform (8), wherein a first support (7) and a second support (12) are respectively arranged on two sides of the device platform (8); a U-shaped groove (11) is formed between the first support (7) and the second support (12); a horizontal winding rotating motor (6) is arranged on the upper side of the first support (7); an inductance coil framework installation mechanism is installed on the upper side of the second support (12), an inductance coil framework (23) is detachably and fixedly installed on the inductance coil framework installation mechanism, the inductance coil framework (23) installed on the inductance coil framework installation mechanism is located right above the U-shaped groove (11), and the framework axis of the inductance coil framework (23) installed on the inductance coil framework installation mechanism is superposed with the axis of the rotating shaft (5) of the winding rotating motor (6);
the tail end of the rotating shaft (5) is fixedly connected with a rotating arm (4), the tail end of the rotating arm (4) is connected with a wire roller (2) of which the axis is parallel to the rotating shaft (5), the wire roller (2) is coaxially connected with a wire storage roller (1), and an enameled coil (15) is wound on the wire storage roller (1);
wire winding rotating electrical machines (6) can drive through swinging boom (4) it is rotatory to store up line and roll (1) and scratch inductance coils skeleton (23) to carry out the wire winding to inductance coils skeleton (23).
2. The winding process production device of the inductor coil as claimed in claim 1, wherein: a linear push rod motor (3) is fixedly installed in the middle of the rotating arm (4), the extension direction of a linear push rod (17) of the linear push rod motor (3) is parallel to the axis direction of the rotating shaft (5), and the tail end of the linear push rod (17) is fixedly connected with a disc seat (20); the tray seat (20) is integrally provided with a leading-out wire guide tray (21); the linear push rod motor (3) can drive the outgoing line guide disc (21) to move back and forth along the extension direction of the linear push rod (17);
the center of the lead wire guide disc (21) is provided with a lead wire restriction hole (22) in a penetrating way; the outgoing line (26) of the enameled coil (15) wound on the wire storage roller (1) penetrates through the outgoing line restriction hole (22).
3. The winding process production device of the inductor coil as claimed in claim 2, wherein: and a guide post (19) parallel to the linear push rod (17) is fixedly arranged on the disc seat (20), and the guide post (19) movably penetrates through a guide hole (18) in the rotating arm (4).
4. The winding process production device of the inductor coil as claimed in claim 3, wherein: the inductance coil framework (23) is a cylindrical structure with a square cross section, and a square iron core hole (52) for passing through an iron core is formed in the inner side of the cylindrical structure of the inductance coil framework (23); two ends of the cylindrical structure of the inductance coil framework (23) are provided with annular disc-shaped framework outer edges (54);
the inductance coil framework mounting mechanism comprises a mounting bracket (10) fixed on a second support (12), a cantilever (9) is fixedly connected with one side of the mounting bracket (10) close to the winding rotating motor (6), a first limiting disc (25) is fixed at the end part of the cantilever (9), a square column (56) matched with the square iron core hole (52) is fixedly connected at one side of the first limiting disc (25) close to the winding rotating motor (6), the square column (56) is correspondingly inserted into the square iron core hole (52), the tail end of the square column (56) is provided with a thread locking hole (55), the square column also comprises a second limiting disc (24), one side of the second limiting disc (24) is coaxially provided with a threaded column (53), the threaded column (53) is screwed on the threaded locking hole (55), and the inductance coil framework (23) is clamped between the first limiting disc (25) and the second limiting disc (24).
5. The winding process production device of the inductor coil as claimed in claim 4, wherein: one side of first spacing dish (25) still has thread trapper (27) through support fixed mounting, the mouth (28) of thread trapper (27) are located the one end of wire winding rotating electrical machines (6) is kept away from in inductance coils skeleton (23), pass the terminal end of a thread of lead-out wire (26) of the about hole of lead-out wire (22) is held the mouth (28) department of thread trapper (27).
6. The winding process production device of the inductor coil as claimed in claim 5, wherein: the wire storage roller (1) comprises a roller (43), and the enameled coil (15) is wound on the outer side of the roller (43); a right baffle disc (14) with a ring disc shape is integrally and coaxially arranged at the outer side of the right end of the roller (43), a left baffle disc (110) with a ring disc shape is integrally and coaxially arranged at the left end of the roller (43), and a rotating sleeve (16) is integrally and coaxially connected to the left side of the left baffle disc (110); the inner wall of the left end of the rotary sleeve (16) is in close fit and rotating fit with the outer wall of the right end of the wire roller (2) through a first bearing (31); the right end of the linear rolling shaft (2) is coaxially connected with a hydraulic damping disc (34); a central cavity (32) is coaxially arranged in the hydraulic damping disc (34), hydraulic oil is filled in the central cavity (32), a plurality of piston holes (51) extending along the radial direction are distributed on the circumferential outer wall of the hydraulic damping disc (34) in a circumferential array mode, the hole bottoms of the piston holes (51) are respectively communicated with the central cavity (32) through liquid guide channels (57), and the liquid guide channels (57) are distributed in a circumferential array mode;
pistons (33.2) are movably arranged in the piston holes (51) in the same axial center, the pistons (33.2) can move along the axial direction of the piston holes (51), one end, far away from the central cavity (32), of each piston (33.2) is integrally provided with a spherical top head (33.1), and each spherical top head (33.1) forms an arc-shaped spherical protrusion (33) on the circumferential outer wall surface of the hydraulic damping disc (34); one end of each piston hole (51) far away from the central cavity (32) is provided with an annular limiting inner edge (49), and the annular limiting inner edges (49) can prevent the spherical ejector (33.1) on the piston (33.2) from completely separating from the piston hole (51) outwards;
a plurality of inward extending force arms (47) are fixedly arranged on the inner wall of the rotating sleeve (16), the tail end of each force arm (47) is provided with an arc surface top head (50), the arc surface of each arc surface top head (50) is in clearance fit with the circumferential outer wall of the hydraulic damping disc (34), and each arc surface top head (50) can bear the resistance of an arc spherical protrusion (33) formed by a spherical surface top head (33.1) when rotating along the circumferential direction of the hydraulic damping disc (34);
the right end of the hydraulic damping disc (34) is integrally and coaxially connected with a resistance control column (42) extending rightwards, and the outer wall of the resistance control column (42) is tightly matched and rotatably connected with the inner wall of the roller (43) through a plurality of second bearings (41); the left end of the interior of the resistance control column (42) is coaxially provided with a section of spring channel (35), and the left end of the spring channel is communicated with the central cavity (32);
a pressure control spring (45) is coaxially arranged in the spring channel (35), and a left piston (46) and a right piston (36) are respectively arranged at the left end and the right end of the pressure control spring (45);
the right end of the resistance control column (42) is coaxially provided with a threaded hole (39) communicated with the right end of the spring channel (35), the resistance control column further comprises a spring elasticity control rod (40) provided with external threads, and the external threads of the spring elasticity control rod (40) are in threaded fit with the internal threads of the threaded hole (39); and a spherical jacking head (37) at the tail end of the spring elasticity control rod (40) extends into the right end of the spring channel (35), and the spherical jacking head (37) jacks the right side surface of the right piston (36).
7. The winding process production device of the inductor coil as claimed in claim 6, wherein: and a disc-shaped knob (13) is arranged at one end of the spring elasticity control rod (40) far away from the spherical jacking head (37).
8. The winding process production device of the inductor coil as claimed in claim 2, wherein: the profile edges of the inlet and the outlet of the outgoing line constraint hole (22) are passivated by round corners.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911279119.6A CN110931245A (en) | 2019-12-13 | 2019-12-13 | Winding process production device of inductor coil |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911279119.6A CN110931245A (en) | 2019-12-13 | 2019-12-13 | Winding process production device of inductor coil |
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| Publication Number | Publication Date |
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| CN110931245A true CN110931245A (en) | 2020-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911279119.6A Withdrawn CN110931245A (en) | 2019-12-13 | 2019-12-13 | Winding process production device of inductor coil |
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| CN111627692A (en) * | 2020-07-01 | 2020-09-04 | 广安华讯电子有限公司 | Network transformer enameled wire winding equipment |
| CN113327764A (en) * | 2021-07-09 | 2021-08-31 | 广东匠臣科技有限公司 | Full-automatic alpha multilayer multi-connection winding machine |
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| US20040064935A1 (en) * | 2002-02-27 | 2004-04-08 | Sumitomo Heavy Industries, Ltd. | Single coil of coil unit for linear motor, method and device for winding and forming the same, and method for forming and fabricating coil unit |
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Application publication date: 20200327 |