CN109775460B - Full-automatic cable winding machine - Google Patents
Full-automatic cable winding machine Download PDFInfo
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- CN109775460B CN109775460B CN201811648602.2A CN201811648602A CN109775460B CN 109775460 B CN109775460 B CN 109775460B CN 201811648602 A CN201811648602 A CN 201811648602A CN 109775460 B CN109775460 B CN 109775460B
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- 230000007246 mechanism Effects 0.000 claims abstract description 174
- 238000007599 discharging Methods 0.000 claims abstract description 30
- 210000001503 joint Anatomy 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
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- 238000005491 wire drawing Methods 0.000 claims 3
- 238000001514 detection method Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The invention discloses a full-automatic cable-rewinding machine, which comprises: the machine seat is provided with a feeding mechanism and a discharging mechanism, the cable winding device comprises a portal frame, an auxiliary positioning mechanism, a positioning winding mechanism, a first driving mechanism and a second driving mechanism, the portal frame is arranged on the machine seat, the positioning winding mechanism comprises a second movable arm, a positioning winding assembly, a first cable pulling module and a residual cable winding assembly, the second movable arm is arranged on the portal frame, the positioning winding assembly is arranged at the lower end of the second movable arm and is positioned in a butt joint manner with a framework, the first cable pulling module is arranged on the positioning winding assembly and is used for clamping and pulling out a cable head, the residual cable winding assembly is used for winding the cable head, the positioning winding assembly and the residual cable winding assembly are coaxially arranged, and a ratchet positioning module used for controlling linkage or non-linkage between the positioning winding assembly and the residual cable winding assembly is arranged between the positioning winding assembly and the residual cable winding assembly; the cable inlet wire distributing device comprises a vertical seat arranged at the side of the machine seat, a cable inlet wire mechanism arranged on the vertical seat, a distributing mechanism matched with the cable inlet wire mechanism, a third driving mechanism and a fourth driving mechanism.
Description
Technical field:
the invention relates to the technical field of automatic equipment, in particular to a full-automatic cable-rewinding machine.
The background technology is as follows:
cables are a generic term for items such as optical cables and electric cables. The cable has a plurality of purposes, is mainly used for controlling multiple functions such as installation, connection equipment, power transmission and the like, and is a common and indispensable thing in daily life.
After the cable production is accomplished, need receive the cable packing, conventional receipts cable mode is: the manual work carries the skeleton to semi-automatic cable machine of receiving to manual operation tool, with the skeleton by semi-automatic cable machine clamp tightly of receiving, then outside the skeleton was worn out to the line head of manual work with the cable, this skeleton of this semi-automatic cable machine drive of receiving rotates, make the skeleton roll up, make the cable wind on this skeleton, after accomplishing the cable of receiving, when need to wind the cable to next skeleton, need shut down, just can take off the skeleton of having wound the cable, and put new empty skeleton in this semi-automatic cable machine of receiving and wind, trade the skeleton and need certain time, and all adopt manual operation, intensity of labour is big, and work efficiency is low, be unfavorable for improving productivity. In addition, the cable that winds still needs to detect it at the later stage and can normally switch on, leads to the end of a thread of cable to have longer one section to stretch out in this skeleton, but current semi-automatic receipts cable machine can't be to stretching out the outside partial coiling of cable head of this skeleton, leads to still needing to adopt artifical winding at the later stage, and to the cable that diameter is great and hardness is also great, artifical manual coiling can be extremely troublesome, and intensity of labour is very big, causes great puzzlement to the producer.
In view of this, the present inventors have proposed the following means.
The invention comprises the following steps:
the invention aims to overcome the defects of the prior art and provides a full-automatic cable winding machine.
In order to solve the technical problems, the invention adopts the following technical scheme: this full-automatic cable machine of receiving includes: the machine comprises a machine base, wherein the machine base is provided with a feeding mechanism for feeding a skeleton of a cable to be wound and a discharging mechanism for discharging the skeleton of the cable to be wound, the cable receiving device comprises a portal frame arranged on the machine base, an auxiliary positioning mechanism and a positioning winding mechanism which are arranged on the portal frame, and a first driving mechanism and a second driving mechanism which respectively drive the auxiliary positioning mechanism and the positioning winding mechanism to move so as to clamp the skeleton, the positioning winding mechanism comprises a second moving arm arranged on the portal frame and connected with the second driving mechanism, a positioning winding assembly arranged at the lower end of the second moving arm and positioned in a butt joint way with the skeleton, a first cable pulling module arranged on the positioning winding assembly and used for clamping and pulling out a cable head, and a residual cable winding assembly used for winding the cable head, the positioning winding assembly and the residual cable winding assembly are coaxially arranged, and a ratchet positioning module used for controlling linkage or non-linkage between the positioning winding assembly and the residual winding assembly is arranged; the cable inlet wire distributing device comprises a vertical seat arranged at the side of the machine seat, a cable inlet wire mechanism arranged on the vertical seat, a distributing mechanism arranged at the side of the cable inlet wire mechanism and matched with the cable inlet wire mechanism, and a third driving mechanism and a fourth driving mechanism which are arranged at the vertical seat and used for driving the cable inlet wire mechanism and the distributing mechanism to move up and down respectively.
Furthermore, in the above technical solution, the feeding mechanism includes a feeding carrier, a first driving shaft and a first driven shaft mounted at front and rear ends of the feeding carrier, and a first driving motor assembly mounted at a lower end of the feeding carrier and used for driving the first driving shaft to rotate, wherein both ends of the first driving shaft and the first driven shaft are provided with first wheel bodies, the first wheel bodies are all arranged on a first track arranged on the machine base, the feeding carrier is provided with a first triangle seat and a second triangle seat which can adjust relative positions, and the first triangle seat and the second triangle seat are matched with a framework of a cable to be wound; the discharging mechanism comprises a discharging bearing frame, a second driving shaft, a second driven shaft and a second driving motor assembly, wherein the second driving shaft and the second driven shaft are arranged at the front end and the rear end of the discharging bearing frame, the second driving motor assembly is arranged at the lower end of the discharging bearing frame and used for driving the second driving shaft to rotate, two ends of the second driving shaft and two ends of the second driven shaft are respectively provided with a second wheel body, the second wheel bodies are respectively arranged on a second track arranged on the machine base, and the discharging bearing frame is provided with a first roller and a second roller which are capable of adjusting relative positions, and the first roller and the second roller support the framework.
Furthermore, in the above technical solution, the auxiliary positioning mechanism includes a first moving arm mounted on the gantry and connected to the first driving mechanism, a bearing seat mounted at a lower end of the first moving arm, and a first positioning shaft penetrating the bearing seat and inserted into a first positioning hole provided in the framework, where an end of the first positioning shaft is provided in a cone shape.
Furthermore, in the above technical scheme, the positioning winding assembly comprises a driving positioning shaft, a second speed reducer and a second motor, wherein the driving positioning shaft is installed at the lower end of the second movable arm through a plurality of second bearings and is used for being inserted into a second positioning hole formed in the framework, the second speed reducer is installed at the lower end of the second movable arm and is used for driving the driving positioning shaft to rotate, and the residual wire winding assembly is installed on the driving positioning shaft through the bearing assembly.
Furthermore, in the above technical scheme, the first cable module includes a first mounting plate mounted at the lower end of the second movable arm, a slide rail seat mounted on the first mounting plate in an adjustable relative position manner, a sliding seat mounted in the slide rail seat and capable of sliding relative to the slide rail seat, a third cylinder mounted in the slide rail seat and used for driving the slide rail seat to slide, and a cable clamp fixedly mounted with the sliding seat and used for clamping a cable, wherein the cable clamp is further provided with an upright rod disposed in a sliding notch in the sliding seat.
In the above technical scheme, the wire winding assembly comprises a gear disc mounted on the driving positioning shaft through the bearing assembly, a wire winding disc fixedly connected with the gear disc, a swinging seat mounted at the lower end of the second moving arm, a third motor mounted in the swinging seat, a second driving gear mounted on a rotating shaft of the third motor and adapted to the gear disc, a driving cylinder for driving the swinging seat to swing so as to drive the second driving gear to mesh with the gear disc, and the ratchet positioning module is mounted between the wire winding disc and the driving positioning shaft of the positioning wire winding assembly; the wire spool periphery is provided with a plurality of spacing bars, is provided with the spacing seat of adjustable relative position on this spacing bar, and this wire spool still is provided with elasticity seat and is used for driving the second cylinder that this elasticity seat removed, and this spacing seat and elasticity seat periphery are formed with the wire winding space that supplies the cable to wind.
Furthermore, in the above technical scheme, the ratchet positioning module comprises a ratchet fixed on the driving positioning shaft and a positioning block installed on the wire spool, a torsion spring is arranged between the positioning block and the wire spool, and the positioning block is clamped in a tooth slot between two helical teeth in the ratchet under the action force of the torsion spring.
Furthermore, in the above technical scheme, the third driving mechanism and the fourth driving mechanism are all obliquely installed on the stand, so that the third driving mechanism and the fourth driving mechanism respectively drive the cable inlet mechanism and the distributing mechanism to lift and simultaneously respectively drive the cable inlet mechanism and the distributing mechanism to move forwards and backwards.
Furthermore, in the above technical scheme, the cable inlet wire mechanism is including installing in first support, a plurality of last inlet wire wheel and the lower inlet wire wheel of installing on first support with range upon range of mode from top to bottom, install on first support and be used for driving this last inlet wire wheel and rotatory last inlet wire motor of lower inlet wire wheel respectively and lower inlet wire motor, install in the direction shell of first support side, install the flexible inner shell in this direction shell and be used for driving the flexible cylinder of this flexible inner shell concertina movement, install in the wire wheelset of flexible inner shell terminal surface, first support install in on the third actuating mechanism.
Furthermore, in the above technical scheme, the distributing mechanism comprises a distributing arm mounted on the fourth driving mechanism, a first wire clamp mounted at the end part of the distributing arm, and a cutting module mounted beside the first wire clamp and used for cutting the wire.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: the whole cable winding process does not need to be stopped, so that the working efficiency is greatly improved, the whole cable winding process is automatically finished, the labor intensity is low, the working efficiency is extremely high, the improvement of the productivity is facilitated, the cable winding machine has extremely strong market competitiveness, moreover, the automatic surplus cable winding treatment of the cable heads can be realized, the later-stage manual winding is not needed, the working efficiency and the productivity are further improved, and the problems that the manual winding is extremely troublesome, the labor intensity is extremely high, and the producer is greatly puzzled are solved.
Description of the drawings:
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of a skeleton;
FIG. 3 is an assembly view of the housing and the feed and discharge mechanisms of the present invention;
FIG. 4 is a perspective view of a positioning and winding mechanism of the present invention;
FIG. 5 is a perspective view of the cable take-up device of the present invention;
FIG. 6 is a perspective view of a first cable module according to the present invention;
FIG. 7 is a cross-sectional view of a positioning and winding mechanism of the present invention;
FIG. 8 is a perspective view of a positioning and winding mechanism of the present invention;
fig. 9 is a perspective view of the cable entry distribution device of the present invention;
fig. 10 is a perspective view of a cable entry mechanism of the present invention.
The specific embodiment is as follows:
the invention will be further described with reference to specific examples and figures.
1-10, a fully automatic cable winder, comprising: the machine comprises a machine base 1, wherein a feeding mechanism 2 for feeding a skeleton 11 of a cable to be wound and a discharging mechanism 3 for discharging the skeleton 11 of the cable to be wound are arranged on the machine base 1; the cable receiving device 4 comprises a portal frame 41 mounted on the machine base 1, an auxiliary positioning mechanism 42 and a positioning winding mechanism 43 mounted on the portal frame 41, and a first driving mechanism 44 and a second driving mechanism 45 for driving the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 to move respectively so as to clamp the skeleton 11, wherein the positioning winding mechanism 43 comprises a second movable arm 431 mounted on the portal frame 41 and connected with the second driving mechanism 45, a positioning winding assembly 432 mounted at the lower end of the second movable arm 431 and positioned in a butt joint manner with the skeleton 11, a first cable pulling module 433 mounted on the positioning winding assembly 432 and used for clamping and pulling out a cable head, and a residual cable winding assembly 434 used for winding the cable head, the positioning winding assembly 432 and the residual cable winding assembly 434 are coaxially arranged, and a ratchet wheel linkage positioning module 435 used for controlling or not linkage between the positioning winding assembly 432 and the residual cable winding assembly 434 is arranged; the cable inlet wire distributing device 5 comprises a vertical seat 51 arranged at the side of the machine base 1, a cable inlet wire mechanism 52 arranged on the vertical seat 51, a distributing mechanism 53 arranged at the side of the cable inlet wire mechanism 52 and matched with the cable inlet wire mechanism 52, and a third driving mechanism 54 and a fourth driving mechanism 55 which are arranged at the vertical seat 51 and respectively used for driving the cable inlet wire mechanism 52 and the distributing mechanism 53 to move up and down. When the device works, the feeding mechanism 2 is used for feeding the skeleton 11 of the cable to be wound, and when the skeleton 11 of the cable to be wound is conveyed below the portal frame 41, the first driving mechanism 44 and the second driving mechanism 45 in the cable collecting device 4 respectively drive the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 to move relatively so as to clamp the skeleton 11, and at the moment, the feeding mechanism 2 is reset; simultaneously, after the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 clamp the framework 11, the framework 11 is conveyed to the discharging mechanism 3; then, the cable feeding and distributing device 5 works, the cable feeding mechanism 52 in the cable feeding and distributing device 5 cooperates with the distributing mechanism 53 to convey the cable in, and the wire end of the cable passes through the through hole 110 of the skeleton 11 and extends out of the skeleton 11, meanwhile, the first wire pulling module 433 in the cable receiving device 4 clamps the wire end of the cable, at this time, the remaining wire winding component 434 in the cable receiving device 4 works to perform winding work, the ratchet positioning module 435 controls the positioning winding component 432 not to be linked with the remaining wire winding component 434, i.e. the positioning winding component 432 does not work, the skeleton 11 does not rotate, so that the skeleton 11 cannot be wound, at this time, the cable feeding and distributing device 5 can continuously make the remaining wire winding component 434 capable of winding a plurality of turns of cables as remaining wires (for example, for later detection), after the remaining wire winding is completed, the positioning winding component 432 starts working, the positioning winding component 432 cooperates with the auxiliary positioning and positioning mechanism 42 to drive the skeleton 11 to rotate, so that the skeleton 11 starts winding is completed; the first driving mechanism 44 and the second driving mechanism 45 in the cable collecting device 4 respectively drive the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 to relatively move so as to loosen the winding-completed skeleton 11, and the discharging mechanism 3 performs discharging treatment on the winding-completed skeleton 11, then, the first driving mechanism 44 and the second driving mechanism 45 in the cable collecting device 4 respectively drive the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 to relatively move so as to clamp a new winding-to-be-wound skeleton 11 conveyed by the feeding mechanism for clamping, and then the steps are repeated so as to perform cable collecting operation.
The feeding mechanism 2 comprises a feeding bearing frame 21, a first driving shaft 22 and a first driven shaft 23 which are arranged at the front end and the rear end of the feeding bearing frame 21, and a first driving motor assembly 24 which is arranged at the lower end of the feeding bearing frame 21 and is used for driving the first driving shaft 22 to rotate, wherein both ends of the first driving shaft 22 and the first driven shaft 23 are respectively provided with a first wheel body 25, the first wheel bodies 25 are respectively arranged on a first track 12 arranged on the machine base 1, the feeding bearing frame 21 is provided with a first triangular seat 211 and a second triangular seat 212 which can adjust relative positions, and the first triangular seat 211 and the second triangular seat 212 are matched with a framework 11 for limiting a cable to be wound; the first driving motor assembly 24 drives the first driving shaft 22 to rotate, so that the first driving shaft 22 and the first wheel body 25 on the first driven shaft 23 can walk on the first track 12, thereby achieving the purpose of feeding.
The discharging mechanism 3 comprises a discharging bearing frame 31, a second driving shaft 32 and a second driven shaft 33 which are arranged at the front end and the rear end of the discharging bearing frame 31, and a second driving motor assembly 34 which is arranged at the lower end of the discharging bearing frame 31 and used for driving the second driving shaft 32 to rotate, wherein two ends of the second driving shaft 32 and the second driven shaft 33 are respectively provided with a second wheel body 35, the second wheel bodies 35 are respectively arranged on a second track 13 arranged on the machine base 1, the discharging bearing frame 31 is provided with a first roller 311 and a second roller 312, and the first roller 311 and the second roller 312 are used for supporting the framework 11. The second driving motor assembly 34 drives the second driving shaft to rotate, so that the second driving shaft 32 and the second wheel body 35 on the second driven shaft 33 can walk on the second track 13, and the purpose of discharging is achieved. Because the winding of the skeleton is completed on the discharging mechanism 3, and the skeleton can rotate during winding, the skeleton 11 is supported by adopting the first roller 311 and the second roller 312, and the skeleton can be assisted to rotate, so that the completion of the winding and reeling work is facilitated.
The auxiliary positioning mechanism 42 includes a first moving arm 421 mounted on the gantry 41 and connected to the first driving mechanism 44, a bearing seat 422 mounted at the lower end of the first moving arm 421, and a first positioning shaft 423 penetrating the bearing seat 422 and inserted into a first positioning hole formed in the frame 11, where the end of the first positioning shaft 423 is cone-shaped, the first positioning shaft 423 is inserted into the first positioning hole formed in the frame 11, and the first positioning shaft 423 can freely rotate, and can effectively cooperate with the positioning winding mechanism 43 to complete winding and cable winding operation on the frame.
The first driving mechanism 44 includes a plurality of first guide rails 441 mounted on the gantry 41, a first rack 442, a first driving gear mounted on the auxiliary positioning mechanism 42, a first speed reducer 443 and a first motor 444 for driving the first driving gear 440 to rotate, the auxiliary positioning mechanism 42 is mounted on the first guide rails 441 through a first slider, the first driving gear is meshed with the first rack 442, so that the first speed reducer 443 and the first motor 444 drive the first driving gear to rotate, and the auxiliary positioning mechanism 42 can move on the first guide rails 441.
The structure of the second driving mechanism 45 is the same as that of the first driving mechanism 44, and will not be described in detail here.
The positioning winding assembly 432 includes a driving positioning shaft 4322 mounted at the lower end of the second moving arm 431 through a plurality of second bearings 4321 and used for being inserted into the second positioning hole 112 provided in the frame 11, a second speed reducer 4323 mounted at the lower end of the second moving arm 431 and used for driving the driving positioning shaft 4322 to rotate, and a second motor 4324, and the residual wire winding assembly 434 is mounted on the driving positioning shaft 4322 through a bearing assembly 4325.
The first wire pulling module 433 includes a first mounting plate 4331 mounted at the lower end of the second moving arm 431, a sliding rail seat 4332 mounted on the first mounting plate 4331 in an adjustable relative position manner, a sliding seat 4333 mounted in the sliding rail seat 4332 and capable of sliding relative to the sliding rail seat 4332, a third cylinder 4334 mounted in the sliding rail seat 4332 and used for driving the sliding rail seat 4332 to slide, and a wire pulling clamp 4335 fixedly mounted with the sliding seat 4333 and used for clamping a cable, wherein the wire pulling clamp 4335 is further provided with a vertical rod 4336, and the vertical rod 4336 is disposed in a sliding notch 4337 in the sliding seat 4333.
The wire winding assembly 434 comprises a gear disk 4341 mounted on the driving positioning shaft 4322 through the bearing assembly 4325, a wire winding disk 4342 fixedly connected with the gear disk 4341, a swinging seat 4343 mounted at the lower end of the second movable arm 431, a third motor 4344 mounted in the swinging seat 4343, a second driving gear 4345 mounted on a rotating shaft of the third motor 4344 and adapted to the gear disk 4341, a driving cylinder 4346 for driving the swinging seat 4343 to swing so as to drive the second driving gear 4345 to mesh with the gear disk 4341, and the ratchet positioning module 435 is mounted between the wire winding disk 4342 and the driving positioning shaft 4322 of the positioning wire winding assembly 432; the wire spool 4342 is provided with a plurality of limiting rods 4347 at the periphery, a limiting seat 4348 with adjustable relative positions is arranged on the limiting rods 4347, the wire spool 4342 is also provided with an elastic seat 4349 and a second cylinder 4340 for driving the elastic seat 4349 to move, and a winding space for winding the cable is formed at the periphery of the limiting seat 4348 and the elastic seat 4349. When the wire remaining assembly 434 needs to work, the driving cylinder 4346 in the wire remaining assembly 434 drives the swinging seat 4343 to swing so as to drive the second driving gear 4345 to mesh with the gear disk 4341, so that the third motor 4344 can drive the gear disk 4341 to rotate, the wire end part of the wire cable is wound on the wire spool 4342 for a long time, particularly, a wire winding space for winding the wire is formed at the peripheries of the limiting seat 4348 and the elastic seat 4349 which are wound on the wire spool 4342, when the positioning wire winding assembly 432 winds the framework, the wire remaining assembly 434 does not need to work, and the driving cylinder 4346 in the wire remaining assembly 434 drives the swinging seat 4343 to swing so as to drive the second driving gear 4345 to be separated from the gear disk 4341, so that the third motor 4344 cannot drive the gear disk 4341 to rotate, and the wire remaining assembly 434 is ensured not to influence the positioning wire winding assembly 432 to work.
When the wire remaining around the whole circle is required to be taken out, the second cylinder 4340 is used for driving the elastic seat 4349 to move to retract inwards, so that a gap is formed between the elastic seat 4349 and the wire remaining, and the wire remaining around the whole circle can be taken out better.
The ratchet positioning module 435 comprises a ratchet 4351 fixed on the driving positioning shaft 4322 and a positioning block 4352 mounted on the wire spool 4342, a torsion spring is arranged between the positioning block 4352 and the wire spool 4342, the positioning block 4352 is clamped in a tooth slot between two helical teeth in the ratchet 4351 under the action of the torsion spring, so that the helical teeth of the ratchet 4351 are clamped with the positioning block 4352 when the ratchet 4351 rotates clockwise, the wire spool 4342 and the ratchet 4351 are synchronously and cooperatively rotated, namely the linkage operation of the wire winding component 434 and the positioning winding component 432 is controlled, so that when the positioning winding component 432 winds a framework, the wire winding component 434 completes the winding of the wire along with the rotation, and the wire winding can not be loosened; when the ratchet 4351 rotates anticlockwise, the bevel gear of the ratchet 4351 is not clamped with the positioning block 4352, so that the ratchet 4351 does not drive the wire spool 4342 to rotate synchronously when rotating, namely, the residual wire winding assembly 434 and the positioning wire winding assembly 432 are controlled not to work in a linkage way.
The ratchet 4351 is further provided with a positioning column 4350 for inserting and positioning with the framework, so that the ratchet 4351 can be driven to rotate better.
The third driving mechanism 54 and the fourth driving mechanism 55 are all obliquely installed on the stand 51, so that the third driving mechanism 54 and the fourth driving mechanism 55 respectively drive the cable inlet mechanism 52 and the distributing mechanism 53 to lift and lower, and simultaneously respectively drive the cable inlet mechanism 52 and the distributing mechanism 53 to move back and forth, thereby being capable of better distributing cables on the framework when the cables are wound on the framework, and guaranteeing winding quality.
The cable feeding mechanism 52 includes an upper feeding wheel 522 and a lower feeding wheel 523 mounted on the first bracket 521 in a vertically stacked manner, an upper feeding motor 524 and a lower feeding motor 525 mounted on the first bracket 521 and respectively used for driving the upper feeding wheel 522 and the lower feeding wheel 523 to rotate, a guiding outer shell 526 mounted on a side edge of the first bracket 521, a telescopic inner shell 527 mounted in the guiding outer shell 526, a telescopic cylinder 528 used for driving the telescopic inner shell 527 to move in a telescopic manner, and a wire guide wheel group 529 mounted on an end surface of the telescopic inner shell 527, wherein the first bracket 521 is mounted on the third driving mechanism 54. The cable sequentially passes through the wire feeding gap formed between the upper wire feeding wheel 522 and the lower wire feeding wheel 523 and extends to the distributing mechanism 53 after passing through the wire guiding wheel group 529.
The distributing mechanism 53 includes a distributing arm 531 mounted on the fourth driving mechanism 55, a first wire clip 532 mounted on an end portion of the distributing arm 531, a cutting module 533 mounted beside the first wire clip 532 and used for cutting a cable, and after the winding and the cable retracting operation are completed, the first wire clip 532 clamps the cable, and the cable is cut by the cutting module 533.
In summary, when the invention works, the feeding mechanism 2 is used for feeding the skeleton 11 of the cable to be wound, and when the skeleton 11 of the cable to be wound is conveyed to the lower part of the portal frame 41, the first driving mechanism 44 and the second driving mechanism 45 in the cable collecting device 4 respectively drive the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 to relatively move so as to clamp the skeleton 11, and at this time, the feeding mechanism 2 is reset; simultaneously, after the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 clamp the framework 11, the framework 11 is conveyed to the discharging mechanism 3; then, the cable feeding and distributing device 5 works, the cable feeding mechanism 52 in the cable feeding and distributing device 5 cooperates with the distributing mechanism 53 to convey the cable in, and the wire end of the cable passes through the through hole 110 of the skeleton 11 and extends out of the skeleton 11, meanwhile, the first wire pulling module 433 in the cable receiving device 4 clamps the wire end of the cable, at this time, the remaining wire winding component 434 in the cable receiving device 4 works to perform winding work, the ratchet positioning module 435 controls the positioning winding component 432 not to be linked with the remaining wire winding component 434, i.e. the positioning winding component 432 does not work, the skeleton 11 does not rotate, so that the skeleton 11 cannot be wound, at this time, the cable feeding and distributing device 5 can continuously make the remaining wire winding component 434 capable of winding a plurality of turns of cables as remaining wires (for example, for later detection), after the remaining wire winding is completed, the positioning winding component 432 starts working, the positioning winding component 432 cooperates with the auxiliary positioning and positioning mechanism 42 to drive the skeleton 11 to rotate, so that the skeleton 11 starts winding is completed; the first driving mechanism 44 and the second driving mechanism 45 in the cable collecting device 4 respectively drive the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 to relatively move so as to loosen the winding-completed skeleton 11, and the discharging mechanism 3 performs discharging treatment on the winding-completed skeleton 11, then, the first driving mechanism 44 and the second driving mechanism 45 in the cable collecting device 4 respectively drive the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 to relatively move so as to clamp a new winding-to-be-wound skeleton 11 conveyed by the feeding mechanism for clamping, and then the steps are repeated so as to perform cable collecting operation.
It is understood that the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.
Claims (8)
1. Full-automatic cable-reeling machine, its characterized in that: it comprises the following steps:
the machine seat (1), the machine seat (1) is provided with a feeding mechanism (2) for feeding the skeleton (11) of the cable to be wound and a discharging mechanism (3) for discharging the skeleton (11) of the cable to be wound,
the cable winding device (4) comprises a portal frame (41) arranged on the machine base (1), an auxiliary positioning mechanism (42) and a positioning winding mechanism (43) arranged on the portal frame (41), a first driving mechanism (44) and a second driving mechanism (45) which respectively drive the auxiliary positioning mechanism (42) and the positioning winding mechanism (43) to move so as to clamp the framework (11), wherein the positioning winding mechanism (43) comprises a second moving arm (431) arranged on the portal frame (41) and connected with the second driving mechanism (45), a positioning winding assembly (432) arranged at the lower end of the second moving arm (431) and positioned in a butt joint way with the framework (11), a first cable pulling module (433) arranged on the positioning winding assembly (432) and used for clamping and pulling out a cable head, and a residual cable winding assembly (434) used for winding the cable head, the positioning winding assembly (432) and the residual cable winding assembly (434) are coaxially arranged, and a ratchet wheel linkage (or a ratchet wheel linkage module) used for controlling the positioning linkage (435) is arranged between the positioning winding assembly (432) and the residual cable winding assembly (434);
the cable inlet wire distributing device (5) comprises a vertical seat (51) arranged at the side of the machine seat (1), a cable inlet wire mechanism (52) arranged on the vertical seat (51), a distributing mechanism (53) arranged at the side of the cable inlet wire mechanism (52) and matched with the cable inlet wire mechanism (52), and a third driving mechanism (54) and a fourth driving mechanism (55) which are respectively arranged at the vertical seat (51) and used for driving the cable inlet wire mechanism (52) and the distributing mechanism (53) to move up and down, wherein in operation, the cable inlet wire mechanism (52) in the cable inlet wire distributing device (5) is matched with the distributing mechanism (53) to convey a cable in, and the wire end of the cable passes through a through hole (110) of the framework (11) and extends out of the framework (11), and meanwhile, a first wire pulling module (433) in the cable collecting device (4) can clamp the wire end of the cable;
the cable inlet mechanism (52) comprises a first bracket (521), a plurality of upper inlet wheels (522) and lower inlet wheels (523) which are arranged on the first bracket (521) in a vertically stacked mode, an upper inlet motor (524) and a lower inlet motor (525) which are arranged on the first bracket (521) and are respectively used for driving the upper inlet wheels (522) and the lower inlet wheels (523) to rotate, a guide outer shell (526) arranged on the side edge of the first bracket (521), a telescopic inner shell (527) arranged in the guide outer shell (526) and a telescopic cylinder (528) used for driving the telescopic inner shell (527) to move in a telescopic mode, and a wire wheel set (529) arranged on the end face of the telescopic inner shell (527), wherein the first bracket (521) is arranged on the third driving mechanism (54); the distributing mechanism (53) comprises a distributing arm (531) arranged on the fourth driving mechanism (55), a first wire clamp (532) arranged at the end part of the distributing arm (531), and a cutting module (533) arranged beside the first wire clamp (532) and used for cutting the wire.
2. The fully automatic cable-winding machine of claim 1, wherein: the feeding mechanism (2) comprises a feeding bearing frame (21), a first driving shaft (22) and a first driven shaft (23) which are arranged at the front end and the rear end of the feeding bearing frame (21), and a first driving motor assembly (24) which is arranged at the lower end of the feeding bearing frame (21) and is used for driving the first driving shaft (22) to rotate, wherein the two ends of the first driving shaft (22) and the two ends of the first driven shaft (23) are respectively provided with a first wheel body (25), the first wheel bodies (25) are respectively arranged on a first track (12) arranged on the machine base (1), the feeding bearing frame (21) is provided with a first triangular seat (211) and a second triangular seat (212) which can adjust relative positions, and the first triangular seat (211) and the second triangular seat (212) are matched with a framework (11) of a cable to be wound; the discharging mechanism (3) comprises a discharging bearing frame (31), a second driving shaft (32) and a second driven shaft (33) which are arranged at the front end and the rear end of the discharging bearing frame (31), and a second driving motor assembly (34) which is arranged at the lower end of the discharging bearing frame (31) and used for driving the second driving shaft (32) to rotate, wherein two ends of the second driving shaft (32) and the second driven shaft (33) are respectively provided with a second wheel body (35), the second wheel bodies (35) are respectively arranged on a second track (13) arranged on the machine base (1), the discharging bearing frame (31) is provided with a first roller (311) and a second roller (312) which can adjust relative positions, and the first roller (311) and the second roller (312) support the framework (11).
3. The fully automatic cable-winding machine of claim 1, wherein: the auxiliary positioning mechanism (42) comprises a first movable arm (421) arranged on the portal frame (41) and connected with the first driving mechanism (44), a bearing seat (422) arranged at the lower end of the first movable arm (421) and a first positioning shaft (423) penetrating through the bearing seat (422) and used for being inserted into a first positioning hole formed in the framework (11), and the end part of the first positioning shaft (423) is conical.
4. A fully automatic cable-winding machine according to any one of claims 1-3, wherein: the positioning winding assembly (432) comprises a driving positioning shaft (4322) which is arranged at the lower end of the second movable arm (431) through a plurality of second bearings (4321) and is used for being inserted into a second positioning hole (112) formed in the framework (11), a second speed reducer (4323) which is arranged at the lower end of the second movable arm (431) and is used for driving the driving positioning shaft (4322) to rotate, and a second motor (4324), and the residual wire winding assembly (434) is arranged on the driving positioning shaft (4322) through a bearing assembly (4325).
5. The fully automatic cable-rewinding machine of claim 4, wherein: the first wire drawing module (433) comprises a first mounting plate (4331) arranged at the lower end of the second movable arm (431), a sliding rail seat (4332) arranged on the first mounting plate (4331) in an adjustable relative position mode, a sliding seat (4333) arranged in the sliding rail seat (4332) and capable of sliding relative to the sliding rail seat (4332), a third air cylinder (4334) arranged in the sliding rail seat (4332) and used for driving the sliding rail seat (4332) to slide, and a wire drawing clamp (4335) fixedly arranged with the sliding seat (4333) and used for clamping a cable, wherein a vertical rod (4336) is further arranged on the wire drawing clamp (4335), and the vertical rod (4336) is arranged in a sliding notch (4337) in the sliding seat (4333).
6. The fully automatic cable-rewinding machine of claim 4, wherein: the surplus wire winding assembly (434) comprises a gear disc (4341) arranged on the driving positioning shaft (4322) through the bearing assembly (4325), a wire winding disc (4342) fixedly connected with the gear disc (4341), a swinging seat (4343) arranged at the lower end of the second movable arm (431), a third motor (4344) arranged in the swinging seat (4343), and a second driving gear (4345) arranged on a rotating shaft of the third motor (4344) and matched with the gear disc (4341), wherein a driving cylinder (4346) for driving the swinging seat (4343) to swing so as to drive the second driving gear (4345) to be meshed with the gear disc (4341) is arranged at the lower end of the second movable arm (431), and the ratchet positioning module (435) is arranged between the second driving seat (4342) and the driving positioning shaft (4322) of the positioning wire winding assembly (432); the wire spool (4342) is peripherally provided with a plurality of spacing bars (4347), and spacing seat (4348) of adjustable relative position is provided with on this spacing bar (4347), and this wire spool (4342) still is provided with elasticity seat (4349) and is used for driving second cylinder (4340) that this elasticity seat (4349) removed, and this spacing seat (4348) and elasticity seat (4349) periphery are formed with the wire winding space that supplies the cable to wind.
7. The fully automatic cable-rewinding machine of claim 6, wherein: the ratchet positioning module (435) comprises a ratchet (4351) fixed on the driving positioning shaft (4322) and a positioning block (4352) arranged on the wire spool (4342), a torsion spring is arranged between the positioning block (4352) and the wire spool (4342), and the positioning block (4352) is clamped in a tooth slot between two helical teeth in the ratchet (4351) under the action force of the torsion spring.
8. The fully automatic cable-winding machine of claim 1, wherein: the third driving mechanism (54) and the fourth driving mechanism (55) are obliquely arranged on the vertical seat (51), so that the third driving mechanism (54) and the fourth driving mechanism (55) respectively drive the cable inlet mechanism (52) and the distributing mechanism (53) to lift and simultaneously drive the cable inlet mechanism (52) and the distributing mechanism (53) to move forwards and backwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811648602.2A CN109775460B (en) | 2018-12-30 | 2018-12-30 | Full-automatic cable winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811648602.2A CN109775460B (en) | 2018-12-30 | 2018-12-30 | Full-automatic cable winding machine |
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| CN109775460A CN109775460A (en) | 2019-05-21 |
| CN109775460B true CN109775460B (en) | 2024-03-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111268515A (en) * | 2020-03-03 | 2020-06-12 | 无锡市华翎电工机械设备有限公司 | Automatic take-up machine for cable cabling sheath |
| CN114194936A (en) * | 2021-12-30 | 2022-03-18 | 利捷得（苏州）自动化有限公司 | Self-defined rolling equipment that cuts of big core footpath pencil |
| CN114291644B (en) * | 2022-02-16 | 2024-03-29 | 东莞市领康特种导体有限公司 | Wire and cable winding device |
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| CN109775460A (en) | 2019-05-21 |
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