CN104916425A - Automatic winding machine - Google Patents

Automatic winding machine Download PDF

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Publication number
CN104916425A
CN104916425A CN201510229804.3A CN201510229804A CN104916425A CN 104916425 A CN104916425 A CN 104916425A CN 201510229804 A CN201510229804 A CN 201510229804A CN 104916425 A CN104916425 A CN 104916425A
Authority
CN
China
Prior art keywords
storage ring
wire storage
winding
optical fiber
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510229804.3A
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Chinese (zh)
Inventor
吴路垚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Rongbo Automation Technology Co Ltd
Original Assignee
Xiamen Rongbo Automation Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiamen Rongbo Automation Technology Co Ltd filed Critical Xiamen Rongbo Automation Technology Co Ltd
Priority to CN201510229804.3A priority Critical patent/CN104916425A/en
Publication of CN104916425A publication Critical patent/CN104916425A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an automatic winding machine which comprises a base plate, a winding mechanism, a traction mechanism, a loading mechanism, a vibrating disk, a feeding mechanism and a PLC (Programmable Logic Controller), wherein the vibrating disk and the mechanisms are mounted on the base plate, and connected with the PLC. The automatic winding machine realizes a precise and full-automatic winding function, is simple to operate and rapid and accurate in winding and feeding, increases the yield of a coil, and lowers the maintenance cost and the labor input.

Description

Automatic coil winding machine
Technical field
The present invention relates to automated machine apparatus field, refer in particular to a kind of automatic coil winding machine.
Background technology
Every electric equipment products need to turn to inductance coil with enamel covered wire (abbreviation enamelled wire) mostly, and just need to use coil winding machine, coil winding machine is mainly wound into the equipment on specific workpiece the object of wire.
In prior art, automation or half-automatic winder product a lot, but these spooling equipments are difficult to realize accurate control to coiling and feeding (equipment namely on specific workpiece), and winding process often occurs that the coil of wire enters the problem on runner, causes equipment fault, add the maintenance cost of machine, and, coordinate and carry out to realize coiling and feeding, the relative complex of current coil winding machine structural design, maintenance difficulty is large, and cost of labor is high.
In view of this, a kind of automatic coil winding machine of the present inventor's specialized designs, this case produces thus.
Summary of the invention
The object of the present invention is to provide a kind of automatic coil winding machine, realize accurate Full-automatic coiling function, simple to operate, coiling and feeding are all quick and precisely.
To achieve these goals, technical scheme of the present invention is as follows:
Automatic coil winding machine, comprises substrate, winding mechanism, haulage gear, wire agency, vibrating disk, feed mechanism and PLC; Vibrating disk and all mechanisms are installed on substrate, and vibrating disk and each mechanism are connected with PLC respectively;
Described winding mechanism comprises introduction pedestal and is arranged on driving wheel, wire storage ring, wire storage ring transmission mechanism, fixture, thread depressing mechanism, the sliding device of clamping wheel mechanism and limit on introduction pedestal; Introduction pedestal is fixed on substrate, introduction pedestal sets gradually from front to back driving wheel, wire storage ring transmission mechanism and thread depressing mechanism, wire storage ring transmission mechanism is driven to rotate by driving wheel, wire storage ring is arranged on wire storage ring transmission mechanism, fixture is positioned at the front, side of wire storage ring left end and corresponding with thread depressing mechanism, clamping wheel mechanism is positioned at the front, side of wire storage ring right-hand member, and the sliding device in limit is positioned at wire storage ring proceeds posterolateral;
Described wire agency is positioned at winding mechanism side and corresponding with fixture, and haulage gear is positioned at winding mechanism front and corresponding with clamping wheel mechanism, and feed mechanism is positioned at winding mechanism side and corresponding with wire storage ring, and vibrating disk is connected with feed mechanism.
Further, described winding mechanism also comprises wire storage ring pull buckle mechanism, and wire storage ring pull buckle mechanism is arranged on the front end of introduction pedestal.
Further, described winding mechanism also comprises optical fiber assembly, and optical fiber assembly comprises the first optical fiber inductive probe and the second optical fiber inductive probe, and the first optical fiber inductive probe and the second optical fiber inductive probe are relatively arranged on directly over wire storage ring.
Further, described feed mechanism comprises delivery device, blanking controlling organization and feeding pedestal, and feeding pedestal is fixed on introduction pedestal, and delivery device and blanking controlling organization are arranged on feeding pedestal successively, and blanking controlling organization is corresponding with wire storage ring.
Further, described thread depressing mechanism comprises the first tension disc and the second tension disc, and the first tension disc is positioned at above fixture, and the second tension disc is positioned at above wire storage ring.
Further, described wire storage ring is the safe one-tenth wire storage ring that shakes.
After adopting said structure, the present invention is rational in infrastructure, design ingenious, pass through wire agency, haulage gear, the use of the automation equipments such as winding mechanism, and utilize PLC to automation equipment whole-process control, achieve full-automatic coiling, in winding mechanism, pass through fixture, thread depressing mechanism, the sliding device of clamping wheel mechanism and limit is to cabling, the process of coiling accurately controls, simultaneously, the present invention is also by vibrating disk, the automations such as feed mechanism are carried out realizing accurately selecting materials and feeding, thus the whole-course automation achieving feeding and coiling accurately controls simultaneously, rate of finished products improves greatly, reduce maintenance cost and artificial input.
Below in conjunction with attached figurethe present invention will be further described with embodiment.
Accompanying drawing explanation
figure1 is structural representation of the present invention figure.
Label declaration
Substrate 1, vibrating disk 2, feed mechanism 3, delivery device 31, blanking controlling organization 32, feeding pedestal 33, winding mechanism 4, introduction pedestal 41, driving wheel 42, wire storage ring 43, wire storage ring driver 44, fixture 45, thread depressing mechanism 46, the first tension disc 461, second tension disc 462, clamping wheel mechanism 47, the sliding device 48 in limit, wire storage ring pull buckle mechanism 49, wire agency 5, haulage gear 6, optical fiber assembly 8, first optical fiber inductive probe 81, second optical fiber inductive probe 82.
Embodiment
As figureshown in 1, the automatic coil winding machine that the present invention discloses, comprise substrate 1, winding mechanism 4, wire agency 5, haulage gear 6, vibrating disk 2, feed mechanism 3 and PLC ( figurein not shown); Vibrating disk 2 and all mechanisms are installed on substrate 1, and vibrating disk 2 and each mechanism are connected with PLC respectively; The wire storage ring 43 of the present embodiment is the safe one-tenth wire storage ring that shakes.
Winding mechanism 4 comprises introduction pedestal 41 and is arranged on driving wheel 42, wire storage ring 43, wire storage ring transmission mechanism 44, fixture 45, thread depressing mechanism 46, the sliding device 48 of clamping wheel mechanism 47 and limit on introduction pedestal; Introduction pedestal 41 is fixing on substrate 1, introduction pedestal 41 sets gradually from front to back driving wheel 42, wire storage ring transmission mechanism 43 and thread depressing mechanism 46, wire storage ring is arranged on wire storage ring transmission mechanism, wire storage ring transmission mechanism is driven to rotate 42 by driving wheel 41, and then drive wire storage ring 43 to rotate, fixture 45 is positioned at the front, side of wire storage ring 43 left end and corresponding with thread depressing mechanism 46, and clamping wheel mechanism 45 is positioned at the front, side of wire storage ring 43 right-hand member, and the sliding device 48 in limit is positioned at wire storage ring proceeds posterolateral;
Wire agency 5 is positioned at winding mechanism 4 side and corresponding with the fixture 45 of winding mechanism, haulage gear 6 is positioned at winding mechanism 5 front and corresponding with clamping wheel mechanism 47, feed mechanism 3 is positioned at winding mechanism 4 side and corresponding with wire storage ring 43, and vibrating disk 2 is connected with feed mechanism 3.
During coiling, multiple material can be put in wire storage ring 43, for magnet ring, multiple magnet ring is sent into wire storage ring 43 simultaneously, can winding efficiency be improved, winding mechanism 4 further comprises wire storage ring pull buckle mechanism 49 for this reason, wire storage ring pull buckle mechanism 49 is arranged on the front end of introduction pedestal, utilizes wire storage ring pull buckle mechanism 49 to pull the side of wire storage ring 43, and the wire storage ring 43 of closed loop is pulled open, then take out or put into multiple magnet ring, realizing the coiling simultaneously of multiple magnet ring.
In order to accurately control coiling process further, winding mechanism 4 also comprises optical fiber assembly 8, optical fiber assembly 8 comprises the first optical fiber inductive probe 81 and the second optical fiber inductive probe 72, first optical fiber inductive probe 71 and the second optical fiber inductive probe 72 are relatively arranged on directly over wire storage ring 43, coil position on wire storage ring 43 and coil size is detected by the first optical fiber inductive probe 81 and the second optical fiber inductive probe 82, to control coiling progress, the timely discharging when coiling completes.
In order to accurately control feeding process further, feed mechanism 3 comprises delivery device 32, blanking controlling organization 31 and feeding pedestal 33, feeding pedestal 33 is fixed on introduction pedestal 41, delivery device 32 and blanking controlling organization 31 are arranged on feeding pedestal 33 successively, blanking controlling organization 31 is corresponding with wire storage ring 43, pushed to above wire storage ring 43 by blanking controlling organization 31 by delivery device 32, complete blanking, delivery device can adopt cylinders providing power and control.
In order to avoid departing from appears in cabling when line sending and coiling, cause the situation of coil winding equipment, thread depressing mechanism has the first tension disc 461 and the second tension disc 462, first tension disc 461 is positioned at above fixture 45, second tension disc 462 is positioned at above wire storage ring 43, fixture 45 coil cabling is out controlled by the first tension disc 41, the coil cabling on wire storage ring 43 is controlled by the second tension disc 462, thus the problem preventing line from departing from, the fail safe of further raising coil winding machine, reduces failure rate.
Operation principle of the present invention is as follows:
First, selected materials by vibrating disk 2, material after sorting is sent in wire storage ring by pay-off 3, then, line draws to wire agency 5 by haulage gear 6, then, line is delivered in the clamping wheel mechanism 47 of winding mechanism 4 by wire agency 5, this process center line is through the clamping of fixture 45, and the line ball of the first tension disc 461 through thread depressing mechanism 46, control cabling circuit, recycling clamping wheel mechanism 47 controls cabling circuit and speed, finally, enter wire storage ring 43, driving wheel 42 drives wire storage ring 43 by wire storage ring transmission mechanism 44 and rotates, when wire storage ring 43 rotates, the sliding device 48 in limit of its proceeds posterolateral tangles and smoothes out with the fingers suitable, second tension disc 462 controls cabling circuit during coiling, finally complete coiling, above-mentioned winding mechanism 4, wire agency 5, haulage gear 6, vibrating disk 2, the course of work of feed mechanism 3 is all controlled by PLC, realize whole-course automation operation, and coiling is accurate, rate of finished products is very high.
The present invention is rational in infrastructure, design ingenious, by wire agency 5, haulage gear 6, the use of the automation equipments such as winding mechanism 4, and utilize PLC to automation equipment whole-process control, achieve full-automatic coiling, in winding mechanism 4, by fixture 45, thread depressing mechanism 46, the sliding device of clamping wheel mechanism 47 and limit 49 pairs of cablings, the process of coiling accurately controls, simultaneously, the present invention is also by vibrating disk 2, automation such as feed mechanism 3 grade is carried out realizing accurately selecting materials and feeding, the whole-course automation simultaneously achieving feeding and coiling accurately controls, rate of finished products improves greatly, reduce maintenance cost and artificial input.
Above-described embodiment and figureformula non-limiting product form of the present invention and style, any person of an ordinary skill in the technical field, to its suitable change done or modification, all should be considered as not departing from patent category of the present invention.

Claims (6)

1. automatic coil winding machine, is characterized in that: automatic coil winding machine, comprises substrate, winding mechanism, haulage gear, wire agency, vibrating disk, feed mechanism and PLC; Vibrating disk and all mechanisms are installed on substrate, and vibrating disk and each mechanism are connected with PLC respectively;
Described winding mechanism comprises introduction pedestal and is arranged on driving wheel, wire storage ring, wire storage ring transmission mechanism, fixture, thread depressing mechanism, the sliding device of clamping wheel mechanism and limit on introduction pedestal; Introduction pedestal is fixed on substrate, introduction pedestal sets gradually from front to back driving wheel, wire storage ring transmission mechanism and thread depressing mechanism, wire storage ring transmission mechanism is driven to rotate by driving wheel, wire storage ring is arranged on wire storage ring transmission mechanism, fixture is positioned at the front, side of wire storage ring left end and corresponding with thread depressing mechanism, and clamping wheel mechanism is positioned at the front, side of wire storage ring right-hand member and corresponding with the sliding device in limit;
Described wire agency is positioned at winding mechanism side and corresponding with fixture, and haulage gear is positioned at winding mechanism front and corresponding with clamping wheel mechanism, and feed mechanism is positioned at winding mechanism side and corresponding with wire storage ring, and vibrating disk is connected with feed mechanism.
2. automatic coil winding machine as claimed in claim 1, it is characterized in that: described winding mechanism also comprises wire storage ring pull buckle mechanism, wire storage ring pull buckle mechanism is arranged on the front end of introduction pedestal.
3. automatic coil winding machine as claimed in claim 1, it is characterized in that: described winding mechanism also comprises optical fiber assembly, optical fiber assembly comprises the first optical fiber inductive probe and the second optical fiber inductive probe, and the first optical fiber inductive probe and the second optical fiber inductive probe are relatively arranged on directly over wire storage ring.
4. automatic coil winding machine as claimed in claim 1, it is characterized in that: described feed mechanism comprises delivery device, blanking controlling organization and feeding pedestal, feeding pedestal is fixed on introduction pedestal, delivery device and blanking controlling organization are arranged on feeding pedestal successively, and blanking controlling organization is corresponding with wire storage ring.
5. automatic coil winding machine as claimed in claim 1, is characterized in that: described thread depressing mechanism comprises the first tension disc and the second tension disc, and the first tension disc is positioned at above fixture, and the second tension disc is positioned at above wire storage ring.
6. automatic coil winding machine as claimed in claim 1, is characterized in that: described wire storage ring is the safe one-tenth wire storage ring that shakes.
CN201510229804.3A 2015-05-08 2015-05-08 Automatic winding machine Pending CN104916425A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510229804.3A CN104916425A (en) 2015-05-08 2015-05-08 Automatic winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510229804.3A CN104916425A (en) 2015-05-08 2015-05-08 Automatic winding machine

Publications (1)

Publication Number Publication Date
CN104916425A true CN104916425A (en) 2015-09-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
CN (1) CN104916425A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105261475A (en) * 2015-11-20 2016-01-20 珠海市科瑞思机械科技有限公司 Full-automatic inductance winding machine having large wire diameter
CN105405640A (en) * 2015-12-18 2016-03-16 中山市恒诺电子设备有限公司 Thick wire winding machine
CN106219311A (en) * 2016-07-20 2016-12-14 宁波飞力普斯汽配工业有限公司 A kind of high resiliency helix coil winding machine
CN106783151A (en) * 2016-12-01 2017-05-31 中山市科彼特自动化设备有限公司 A kind of full-automatic magnetic toroid winding machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2475121Y (en) * 2001-05-15 2002-01-30 广州市海珠区广日电子机械经营部 Wire storing ring for side sliding type winding machine
CN201018368Y (en) * 2006-12-14 2008-02-06 薛振江 Multi-end automatic winding machine
CN201122514Y (en) * 2007-10-17 2008-09-24 中山市安稳科技有限公司 Lead wire device of magnetic ring automatic winding machine
US20100181413A1 (en) * 2008-01-10 2010-07-22 Desmond Decker Full automatic annular winding machine
CN204632570U (en) * 2015-05-08 2015-09-09 厦门戎铂自动化科技有限公司 Automatic coil winding machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2475121Y (en) * 2001-05-15 2002-01-30 广州市海珠区广日电子机械经营部 Wire storing ring for side sliding type winding machine
CN201018368Y (en) * 2006-12-14 2008-02-06 薛振江 Multi-end automatic winding machine
CN201122514Y (en) * 2007-10-17 2008-09-24 中山市安稳科技有限公司 Lead wire device of magnetic ring automatic winding machine
US20100181413A1 (en) * 2008-01-10 2010-07-22 Desmond Decker Full automatic annular winding machine
CN204632570U (en) * 2015-05-08 2015-09-09 厦门戎铂自动化科技有限公司 Automatic coil winding machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105261475A (en) * 2015-11-20 2016-01-20 珠海市科瑞思机械科技有限公司 Full-automatic inductance winding machine having large wire diameter
CN105405640A (en) * 2015-12-18 2016-03-16 中山市恒诺电子设备有限公司 Thick wire winding machine
CN106219311A (en) * 2016-07-20 2016-12-14 宁波飞力普斯汽配工业有限公司 A kind of high resiliency helix coil winding machine
CN106219311B (en) * 2016-07-20 2018-11-09 宁波飞力普斯汽配工业有限公司 A kind of high resiliency spiral wire winding
CN106783151A (en) * 2016-12-01 2017-05-31 中山市科彼特自动化设备有限公司 A kind of full-automatic magnetic toroid winding machine
CN106783151B (en) * 2016-12-01 2019-02-01 中山市科霍尼智能设备有限公司 A kind of full-automatic magnetic toroid winding machine

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Application publication date: 20150916

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