CN108447678B - Automatic coil winding device - Google Patents
Automatic coil winding device Download PDFInfo
- Publication number
- CN108447678B CN108447678B CN201810648565.9A CN201810648565A CN108447678B CN 108447678 B CN108447678 B CN 108447678B CN 201810648565 A CN201810648565 A CN 201810648565A CN 108447678 B CN108447678 B CN 108447678B
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- CN
- China
- Prior art keywords
- wheel
- fixed
- wheels
- chassis
- fixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004804 winding Methods 0.000 title claims abstract description 57
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 23
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims 4
- 241001330002 Bambuseae Species 0.000 claims 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 4
- 239000011425 bamboo Substances 0.000 claims 4
- 244000309464 bull Species 0.000 claims 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/079—Measuring electrical characteristics while winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
The invention discloses an automatic coil winding device which comprises a case, a fixing frame, a photoelectric counter, a fixing plate, movable legs and rubber wheels, wherein the photoelectric counter, the fixing frame and the movable legs are fixed on the top surface of the case, a wire storage wheel and a plurality of fixing wheels are arranged on the fixing plate, the fixing wheels fix the coil on the fixing plate, arc-shaped holes are formed in the coil, movable wheels are arranged in the arc-shaped holes, a shuttle wheel and a guide wheel are further arranged on the coil, teeth are arranged on the inner side of the coil, the coil rotates through gears matched with the teeth, a rotating shaft and a second motor, the number of the rubber wheels is at least three, at least one rubber wheel is connected with a first motor, the rubber wheels comprise rotating wheels and chassis, the bottom surface of each chassis is fixed with one movable leg, and a high magnetic core is arranged between the chassis of the plurality of rubber wheels.
Description
[ field of technology ]
The invention relates to the technical field of winding, in particular to the technical field of an automatic coil winding device.
[ background Art ]
The electric energy meter is used for measuring electric energy, also called an electric meter, a fire meter and a kilowatt hour meter, and refers to a meter for measuring various electric quantities, the mutual inductor is one of important components on the electric energy meter and is equipment for proportionally converting voltage or current, and the mutual inductor mainly has the function of proportionally converting high voltage or large current into low voltage or small current so as to realize standardization and miniaturization of the measuring meter, the protection equipment and the automatic control equipment.
Because the overall dimension of the transformer is smaller, and the secondary winding iron core size is correspondingly smaller, in the iron core production process, because the limit of product wire diameter and iron core internal diameter, the current secondary winding wire winding machine tool stores up wire loop size great, the requirement of the secondary wire winding of the iron core of above-mentioned specification cannot be satisfied, so manual winding is needed, because the number of secondary winding turns is more, the worker can not determine the length of wire-covered copper wire, the waste of wire-covered copper wire can be caused, and along with the increasing demand of market on the voltage transformer, the production capacity of the transformer is also promoted accordingly, the winding arrangement of manual winding copper wire is uneven, the production efficiency and the yield are low, and the processing cost is high, therefore, the need is high for an automatic coil winding device applied to the transformer.
[ invention ]
The invention aims to solve the problems in the prior art, and provides an automatic coil winding device which can enable a rubber wheel to clamp and drive a high-permeability iron core through the adjustment of the position of a movable foot, control the number of turns of a wound enameled wire through a photoelectric counter, and complete the winding of the enameled wire through a shuttle wheel, a guide wheel and a movable wheel.
In order to achieve the above purpose, the invention provides an automatic coil winding device, which comprises a case, a fixing frame, a photoelectric counter, a fixing plate, movable feet and rubber wheels, wherein the photoelectric counter, the fixing frame and the movable feet are fixed on the top surface of the case, the fixing plate is fixed on the fixing frame, a wire storage wheel and a plurality of fixing wheels are arranged on the fixing plate, the fixing wheels fix the coil winding wheel on the fixing plate, an arc-shaped hole is arranged on the coil winding wheel, a movable wheel is arranged in the arc-shaped hole, a shuttle wheel and a guide wheel are further arranged on the coil winding wheel, teeth are arranged on the inner side of the coil winding wheel, the coil winding wheel rotates through gears, rotating shafts and a second motor which are matched with the teeth of the coil winding wheel, the number of the rubber wheels is at least three, at least one rubber wheel is connected with a first motor, the rubber wheels comprise rotating wheels and chassis, the bottom surface of each chassis is fixed with one movable foot, a high magnetic iron core is arranged between the chassis of the plurality of rubber wheels, and the coil winding wheel passes through the high magnetic iron core.
Preferably, the rotating shaft is connected with the photoelectric counter through a belt.
Preferably, a control board is arranged on the left side surface of the case.
Preferably, the movable leg comprises a fixed rod, a bearing, a screw rod, a manual rotating rod, a fixed cylinder, side plates and a bottom plate, wherein the top end of the fixed rod is hinged with the chassis, the other end of the fixed rod is fixedly connected with the bearing, the top end of the screw rod is screwed on a thread in the bearing, the other end of the screw rod is screwed on a nut in the fixed cylinder, the manual rotating rod is fixed on the outer side of the screw rod, the side plates are vertically fixed on two sides of the bottom plate, pin holes are formed in the side plates, through holes corresponding to the pin holes are formed in the fixed cylinder, and the side plates and the fixed cylinder are rotationally connected through pin shafts in the pin holes and the through holes.
Preferably, the reel comprises a fixed part and a movable part, wherein the left end of the movable part is hinged to one end of the fixed part, the other end of the fixed part is provided with a buckle, and the right end of the movable part is connected to the fixed part through the buckle in a clamping manner to form a complete circle.
Preferably, a round hole is arranged on the shuttle wheel.
The invention has the beneficial effects that: according to the invention, the rubber wheel is clamped and drives the high-permeability iron core through the position adjustment of the movable leg, the number of turns of the wound enameled wire is controlled through the photoelectric counter, and the enameled wire is wound through the shuttle wheel, the guide wheel and the moving wheel.
The features and advantages of the present invention will be described in detail by way of example with reference to the accompanying drawings.
[ description of the drawings ]
Fig. 1 is a front view of an automatic coil winding apparatus of the present invention;
FIG. 2 is a front view of a fixed plate of the automatic coil winding device of the present invention when a bobbin stores a thread;
fig. 3 is a front view of a fixing plate of the automatic coil winding device of the present invention when a high permeability iron core is wound;
fig. 4 is a front view of a movable leg of an automatic coil winding apparatus according to the present invention.
In the figure: 1-chassis, 11-control board, 2-mount, 3-photoelectric counter, 4-fixed plate, 41-fixed wheel, 42-shuttle wheel, 421-round hole, 43-guide wheel, 44-arc hole, 45-moving wheel, 46-wire storage wheel, 47-gear, 48-spindle, 49-reel, 491-movable part, 492-fixed part, 493-buckle, 5-movable foot, 51-fixed rod, 52-bearing, 53-screw rod, 54-manual rotating rod, 55-fixed cylinder, 56-side plate, 57-pin hole, 58-bottom plate, 6-high magnetic iron core, 7-first motor, 8-second motor, 9-rubber wheel, 91-runner, 92-chassis and I-enameled wire.
[ detailed description ] of the invention
Referring to fig. 1, 2, 3 and 4, the automatic coil winding device of the present invention comprises a case 1, a fixing frame 2, a photoelectric counter 3, a fixing plate 4, a movable leg 5 and a rubber wheel 9, wherein the photoelectric counter 3, the fixing frame 2 and the movable leg 5 are fixed on the top surface of the case 1, the fixing plate 4 is fixed on the fixing frame 2, a wire storage wheel 46 and a plurality of fixing wheels 41 are arranged on the fixing plate 4, the fixing wheels 41 fix a winding wheel 49 on the fixing plate 4, an arc-shaped hole 44 is arranged on the winding wheel 49, a movable wheel 45 is arranged in the arc-shaped hole 44, a shuttle wheel 42 and a guide wheel 43 are also arranged on the winding wheel 49, teeth are arranged on the inner side of the winding wheel 49, the winding wheel 49 rotates through a gear 47, a rotating shaft 48 and a second motor 8 matched with the teeth, the number of the winding wheel 49 is at least three, at least one rubber wheel 9 is connected with a first motor 7, the rubber wheel 9 comprises a rotating wheel 91 and a base plate 92, the bottom surface of each base plate 92 is fixed with a movable foot 5, a high magnetic iron core 6 is arranged between the base plates 92 of the plurality of rubber wheels 9, the winding wheel 49 penetrates through the high magnetic iron core 6, the rotating shaft 48 is connected with the photoelectric counter 3 through a belt, the left side surface of the machine case 1 is provided with a control board 11, the movable foot 5 comprises a fixed rod 51, a bearing 52, a screw rod 53, a manual rotating rod 54, a fixed barrel 55, a side board 56 and a bottom board 58, the top end of the fixed rod 51 is hinged with the base plate 92, the other end of the fixed rod 51 is fixedly connected with the bearing 52, the top end of the screw rod 53 is screwed on a thread in the bearing 52, the other end of the screw rod 53 is screwed on a nut in the fixed barrel 55, the manual rotating rod 54 is fixed on the outer side of the screw rod 53, the side plates 56 are vertically fixed on two sides of the bottom plate 58, pin holes 57 are formed in the side plates 56, through holes corresponding to the pin holes 57 are formed in the fixing cylinders 55, the side plates 56 and the fixing cylinders 55 are rotatably connected through pin shafts in the pin holes 57 and the through holes, the reel 49 comprises a fixing portion 492 and a movable portion 491, the left end of the movable portion 491 is hinged to one end of the fixing portion 492, a buckle 493 is arranged at the other end of the fixing portion 492, the right end of the movable portion 491 is connected to the fixing portion 492 in a clamped mode through the buckle 493 to form a complete circle, and the shuttle wheel 42 is provided with a round hole 421.
The working process of the invention comprises the following steps:
in the working process of the coil automatic winding device, firstly, a manual rotating rod 54 is rotated to adjust a movable foot 5 to be in a proper position, a high magnetic conduction iron core 6 is arranged on a platform formed by a chassis 92 of a plurality of rubber wheels 9, a rotating wheel 91 clamps the high magnetic conduction iron core 6, a buckle 493 is opened, an opening of a winding wheel 49 passes through the high magnetic conduction iron core 6, then the buckle 493 is closed, the winding wheel 49 passes through the high magnetic conduction iron core and forms a complete circle, an enameled wire I on a wire storage wheel 46 is rotated around a shuttle wheel 42 for a plurality of circles and then fixed on a round hole of the shuttle wheel 42, a second motor 8 drives a gear 47 to rotate so as to drive the winding wheel 49 to rotate, the shuttle wheel 42 gradually stores the enameled wire I on the wire storage wheel 46, after a certain amount is stored, the enameled wire I is sheared between the shuttle wheel 42 and the wire storage wheel 46, a plurality of guide wheels 43 and a moving wheel 45 pass through the high magnetic iron core 6 and then wind a plurality of circles, a wire head of the enameled wire I is held, a counter 3, a first motor 7 and a second motor 8 are started, the enameled wire I is wound around the high magnetic conduction iron core 6, the required to be wound on the winding wheel 6, and the winding wheel 6 is wound on the high magnetic conduction iron core 6, and the winding wire I is required to be wound, and the winding wire I is wound on the high magnetic conduction iron core 6 and the winding wire is wound on the winding wheel 6 and the winding wire 4 and the winding wire.
According to the invention, the rubber wheel is clamped and drives the high-permeability iron core through the position adjustment of the movable leg, the number of turns of the wound enameled wire is controlled through the photoelectric counter, the enameled wire is wound through the shuttle wheel, the guide wheel and the moving wheel, the whole structure is simple, the operation is convenient, and the coil winding efficiency is high.
The above embodiments are illustrative of the present invention, and not limiting, and any simple modifications of the present invention fall within the scope of the present invention.
Claims (3)
1. An automatic coil winding device is characterized in that: the photoelectric counter comprises a chassis (1), a fixing frame (2), a photoelectric counter (3), a fixing plate (4), movable legs (5) and rubber wheels (9), wherein the photoelectric counter (3), the fixing frame (2) and the movable legs (5) are fixed on the top surface of the chassis (1), the fixing plate (4) is fixed on the fixing frame (2), a wire storage wheel (46) and a plurality of fixing wheels (41) are arranged on the fixing plate (4), the fixing wheels (41) fix a wire winding wheel (49) on the fixing plate (4), arc-shaped holes (44) are formed in the wire winding wheel (49), a moving wheel (45) is arranged in each arc-shaped hole (44), a shuttle wheel (42) and a guide wheel (43) are further arranged on the wire winding wheel (49), teeth are arranged on the inner sides of the wire winding wheel (49), the wire winding wheel (49) rotate through gears (47), rotating shafts (48) and second motors (8) matched with the teeth of the shuttle wheels, the number of the rubber wheels (49) is at least three, at least one rubber wheel (9) is connected with a first motor (7) and the first motor (92) and each rubber wheel (92) is connected with a chassis (5) through the chassis (92), a high magnetic iron core (6) is arranged between chassis (92) of a plurality of rubber wheel (9), reel (49) passes high magnetic iron core (6), pivot (48) are connected with photoelectric counter (3) through the belt, movable foot (5) are including dead lever (51), bearing (52), lead screw (53), manual bull stick (54), fixed section of thick bamboo (55), curb plate (56) and bottom plate (58), the top and the chassis (92) of dead lever (51) are articulated, the other end and the bearing (52) fixed connection of dead lever (51), the top of lead screw (53) is rotated on the screw in bearing (52), the other end of lead screw (53) is rotated on the nut in fixed section of thick bamboo (55), manual bull stick (54) are fixed in the outside of lead screw (53), curb plate (56) are fixed in the both sides of bottom plate (58) perpendicularly, be equipped with pinhole (57) on curb plate (56), be equipped with the through-hole that corresponds pinhole (57) on fixed section of thick bamboo (55), curb plate (56) and fixed section of thick bamboo (55) pass through the round pin hole (57) in the round pin hole (42) and rotation round pin axle (42).
2. An automatic coil winding apparatus according to claim 1, wherein: the left side face of the case (1) is provided with a control board (11).
3. An automatic coil winding apparatus according to claim 1, wherein: the reel (49) comprises a fixed part (492) and a movable part (491), wherein the left end of the movable part (491) is hinged to one end of the fixed part (492), the other end of the fixed part (492) is provided with a buckle (493), and the right end of the movable part (491) is clamped on the fixed part (492) through the buckle (493) so as to be connected into a complete circle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810648565.9A CN108447678B (en) | 2018-06-22 | 2018-06-22 | Automatic coil winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810648565.9A CN108447678B (en) | 2018-06-22 | 2018-06-22 | Automatic coil winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108447678A CN108447678A (en) | 2018-08-24 |
| CN108447678B true CN108447678B (en) | 2024-02-06 |
Family
ID=63206732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810648565.9A Active CN108447678B (en) | 2018-06-22 | 2018-06-22 | Automatic coil winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108447678B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI690956B (en) * | 2019-02-22 | 2020-04-11 | 萬潤科技股份有限公司 | Iron core winding wire method and device |
| CN112951587B (en) * | 2021-02-01 | 2022-08-19 | 厦门飞德利照明科技有限公司 | Automatic winding device for lamp |
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| JPH06260362A (en) * | 1993-03-05 | 1994-09-16 | Fuji Xerox Co Ltd | Winding machine for toroidal coil |
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| CN101599361A (en) * | 2009-04-08 | 2009-12-09 | 温州市南方机械制造有限公司 | Loop wire winder |
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| KR101362333B1 (en) * | 2013-12-26 | 2014-02-12 | 주식회사 삼아엔지니어링 | Toroidal coil winding device of a toroid |
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| JPH06260362A (en) * | 1993-03-05 | 1994-09-16 | Fuji Xerox Co Ltd | Winding machine for toroidal coil |
| CN2405948Y (en) * | 1999-11-26 | 2000-11-15 | 青岛电脑刺绣机总厂 | Winding mechanism |
| DE102005048668A1 (en) * | 2005-10-12 | 2007-04-26 | Ruff Gmbh & Co. Kg | Rectangular core coil apparatus having a wound wire offset relative to a magazine plane in winding direction |
| CN101465202A (en) * | 2008-04-02 | 2009-06-24 | 王亚东 | Coiling machine and coiling method |
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| CN202145424U (en) * | 2011-07-18 | 2012-02-15 | 陈新裕 | Full automatic multifunctional high-precision ring-type winding machine with stranded wires |
| CN103326070A (en) * | 2012-03-22 | 2013-09-25 | 株式会社东芝 | Winding device and winding method |
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| CN104625392A (en) * | 2014-12-26 | 2015-05-20 | 威海联桥精密机械有限公司 | Friction-stir-welding cylinder longitudinal joint station adjustment mechanism |
| CN105405641A (en) * | 2015-12-21 | 2016-03-16 | 天津市百利纽泰克电气科技有限公司 | Automatic wire winding machine for current transformer secondary winding and winding method |
| CN105480651A (en) * | 2015-12-31 | 2016-04-13 | 河北工业大学 | Automatic feeding adjustment mechanism for long and thin cylindrical bars |
| CN205723147U (en) * | 2016-05-12 | 2016-11-23 | 中山市科彼特自动化设备有限公司 | A kind of Novel inclined rubber wheel structure |
| CN206907646U (en) * | 2017-06-26 | 2018-01-19 | 深圳市顺敬机械设备有限公司 | Rack-and-pinion is around mechanism and loop wire winder |
| CN207375493U (en) * | 2017-07-26 | 2018-05-18 | 河北奥尼特纺织科技有限公司 | A kind of yarn weaving loom |
| CN107546033A (en) * | 2017-09-28 | 2018-01-05 | 佛山市南海区平洲广日电子机械有限公司 | A kind of toroidal coil winding machine |
| CN208548258U (en) * | 2018-06-22 | 2019-02-26 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
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| Publication number | Publication date |
|---|---|
| CN108447678A (en) | 2018-08-24 |
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