CN111675045A - Automatic cable coiling machine - Google Patents
Automatic cable coiling machine Download PDFInfo
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- CN111675045A CN111675045A CN202010373834.2A CN202010373834A CN111675045A CN 111675045 A CN111675045 A CN 111675045A CN 202010373834 A CN202010373834 A CN 202010373834A CN 111675045 A CN111675045 A CN 111675045A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H71/00—Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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Abstract
本发明公开了一种电缆自动盘线机,包括:底座;第一支撑臂,第一支撑臂上设有第一转动结构和第一驱动机构,第一驱动机构驱动第一支撑臂左右移动,第一转动结构包括第一支撑架、主动转轴、第二驱动机构和第三驱动机构,第二驱动机构带动支撑架上下移动,主动转轴与第一支撑架转动连接,第三驱动机构带动主动转轴转动;第二支撑臂,第二支撑臂设置在底座上,第二支撑臂上设有第二转动结构,第二转动结构包括第二支撑架、被动转轴和第四驱动机构,第四驱动机构驱动第二支撑架上下移动,被动转轴与第二支撑架转动连接。本发明提供了一种电缆自动盘线机,可以对电缆进行电动卷绕降低工人工作强度,增加工作效率。
The invention discloses an automatic cable reeling machine, comprising: a base; a first support arm, a first rotation structure and a first drive mechanism are arranged on the first support arm, and the first drive mechanism drives the first support arm to move left and right, The first rotating structure includes a first supporting frame, an active rotating shaft, a second driving mechanism and a third driving mechanism. The second driving mechanism drives the supporting frame to move up and down, the active rotating shaft is rotatably connected with the first supporting frame, and the third driving mechanism drives the active rotating shaft. Rotation; the second support arm, the second support arm is arranged on the base, the second support arm is provided with a second rotation structure, the second rotation structure includes a second support frame, a passive rotating shaft and a fourth drive mechanism, the fourth drive mechanism The second support frame is driven to move up and down, and the passive shaft is rotatably connected with the second support frame. The invention provides an automatic cable reeling machine, which can electrically wind the cable to reduce the work intensity of workers and increase the work efficiency.
Description
技术领域technical field
本发明涉及电力设备技术领域,尤其是涉及一种电缆自动盘线机。The invention relates to the technical field of electric power equipment, in particular to an automatic cable reeling machine.
背景技术Background technique
在电缆生产制作和使用过程中,常常需要将制作完成的电缆按照一定的尺寸规格卷绕起来形成电缆盘,以方便存储、运输和销售。目前大多电缆生产工厂中的电缆靠手工进行卷绕和成盘。因此存在着效率低、卷绕标准不一,绕出的电缆盘外观参差不齐,且采用人工绕线,其劳动强度大、投入大、成本高、不适合大规模生产的问题。因此,需要设计一种电缆自动盘线机,可以对电缆进行电动卷绕降低工人工作强度,增加工作效率。In the process of cable production and use, it is often necessary to wind up the completed cable according to certain size specifications to form a cable reel, which is convenient for storage, transportation and sales. At present, the cables in most cable production factories are wound and coiled by hand. Therefore, there are problems such as low efficiency, different winding standards, uneven appearance of the wound cable reels, and manual winding, which is labor-intensive, expensive, and unsuitable for mass production. Therefore, it is necessary to design an automatic cable coiling machine, which can electrically wind the cables to reduce the work intensity of workers and increase work efficiency.
发明内容SUMMARY OF THE INVENTION
本发明为了克服现有技术中人工绕线,其劳动强度大、投入大、成本高、不适合大规模生产的问题,提供一种电缆自动盘线机,可以对电缆进行电动卷绕降低工人工作强度,增加工作效率。In order to overcome the problems of manual winding in the prior art, such as high labor intensity, large investment, high cost and unsuitability for mass production, the present invention provides an automatic cable reeling machine, which can perform electric winding of cables to reduce the work of workers strength, increase work efficiency.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种电缆自动盘线机,包括:An automatic cable reeling machine, comprising:
底座;base;
第一支撑臂,第一支撑臂与底座滑动连接,第一支撑臂上设有第一转动结构和第一驱动机构,第一驱动机构驱动第一支撑臂左右移动,第一转动结构包括第一支撑架、主动转轴、第二驱动机构和第三驱动机构,第一支撑架与第一支撑臂滑动连接,第二驱动机构带动支撑架上下移动,主动转轴与第一支撑架转动连接,主动转轴的一端与电缆盘的中心孔适配,第三驱动机构带动主动转轴转动;A first support arm, the first support arm is slidably connected with the base, the first support arm is provided with a first rotation structure and a first drive mechanism, the first drive mechanism drives the first support arm to move left and right, and the first rotation structure includes a first A support frame, an active shaft, a second drive mechanism and a third drive mechanism, the first support frame is slidably connected with the first support arm, the second drive mechanism drives the support frame to move up and down, the active shaft is rotatably connected with the first support frame, and the active shaft One end of the cable tray is adapted to the center hole of the cable drum, and the third drive mechanism drives the active shaft to rotate;
第二支撑臂,第二支撑臂设置在底座上,第二支撑臂上设有第二转动结构,第二转动结构包括第二支撑架、被动转轴和第四驱动机构,第二支撑架与第二支撑臂滑动连接,第四驱动机构驱动第二支撑架上下移动,被动转轴与第二支撑架转动连接,被动转轴的一端与电缆盘的中心孔适配。The second support arm, the second support arm is arranged on the base, the second support arm is provided with a second rotation structure, the second rotation structure includes a second support frame, a passive shaft and a fourth drive mechanism, the second support frame and the first The two support arms are slidably connected, the fourth drive mechanism drives the second support frame to move up and down, the passive shaft is rotatably connected with the second support frame, and one end of the passive shaft is adapted to the center hole of the cable tray.
上述技术方案中,第一驱动机构、第二驱动机构和第四驱动机构可以采用丝杆螺母结构,电机经过减速机减速后,带动丝杆转动,丝杆带动螺母移动,螺母带动其它结构将移动;也可以采用推杆电机、液压油缸等能提供直线运动的其它驱动机构。第三驱动机构为包括电机和减速机,减速机输出轴与主动转轴连接。使用上述盘线机时,先将电缆盘移动到固定在底座上,通过驱动机构,调整主动转轴和被动转轴的位置,使主动转轴和被动转轴夹紧电缆盘的中心孔,然后将电缆的一端固定在电缆盘上,启动第三驱动机构,带动主动转轴转动,电缆盘随之转动进行自动盘线。In the above technical solution, the first driving mechanism, the second driving mechanism and the fourth driving mechanism can adopt the screw nut structure. After the motor is decelerated by the reducer, it drives the screw rod to rotate, the screw rod drives the nut to move, and the nut drives other structures to move. ; Other drive mechanisms that can provide linear motion such as push rod motors and hydraulic cylinders can also be used. The third driving mechanism includes a motor and a reducer, and the output shaft of the reducer is connected with the driving shaft. When using the above reeling machine, first move the cable reel to the base, and adjust the position of the active shaft and the passive shaft through the drive mechanism, so that the active shaft and the passive shaft clamp the center hole of the cable reel, and then connect one end of the cable. It is fixed on the cable reel, and the third drive mechanism is activated to drive the active shaft to rotate, and the cable reel rotates along with it for automatic coiling.
作为优选,所述第二支撑臂与底座滑动连接,底座上设有第五驱动机构,第五驱动机构驱动第二支撑臂左右移动。上述方案可以实现第一支撑臂与第二支撑臂同时移动,和单独移动,根据需要调整电缆盘相对底座的位置。Preferably, the second support arm is slidably connected to the base, and a fifth drive mechanism is provided on the base, and the fifth drive mechanism drives the second support arm to move left and right. The above solution can realize the simultaneous movement of the first support arm and the second support arm, and separate movement, and the position of the cable tray relative to the base can be adjusted as required.
作为优选,所述底座上设有导轨,导轨的一端与底座齐平,导轨的另一端与地面齐平。所述导轨方便电缆盘上下底座,方便上下料。Preferably, the base is provided with a guide rail, one end of the guide rail is flush with the base, and the other end of the guide rail is flush with the ground. The guide rail facilitates the upper and lower bases of the cable reel, and facilitates loading and unloading.
作为优选,还包括导向结构,导向结构与底座滑动连接,导向结构上设有穿过孔。所述导向结构可以对电缆进行导向,使电缆更加整齐的缠绕在电缆盘上。Preferably, a guide structure is also included, the guide structure is slidably connected with the base, and the guide structure is provided with a through hole. The guiding structure can guide the cable, so that the cable can be wound on the cable reel more neatly.
作为优选,所述穿过孔上并排设置有第一导向轮和第二导向轮,第一导向轮与导向结构转动连接,第二导向轮与导向结构转动连接。所述第一导向轮和第二导向轮夹紧电缆,可以对电缆起到导向作用,在导向的同时,可以将电缆的弯折处压直,避免电缆带着折痕被卷入,起到保护电缆的作用。Preferably, a first guide wheel and a second guide wheel are arranged side by side on the through hole, the first guide wheel is rotatably connected with the guide structure, and the second guide wheel is rotatably connected with the guide structure. The first guide wheel and the second guide wheel clamp the cable, which can guide the cable. At the same time of guiding, the bend of the cable can be straightened, so as to prevent the cable from being entangled with the creases, so as to play the role of guiding. The role of protecting the cable.
作为优选,所述导向结构包括固定架、夹紧块和夹紧气缸,夹紧气缸与固定架固定,夹紧块设置在穿过孔内,夹紧块与夹紧气缸的伸缩杆连接,第一导向轮与夹紧块转动连接。所述结构使第一导向轮可以夹紧不同直径的电缆,从而对不同直径的电缆进行压紧。Preferably, the guide structure includes a fixing frame, a clamping block and a clamping cylinder, the clamping cylinder is fixed with the fixing frame, the clamping block is arranged in the through hole, and the clamping block is connected with the telescopic rod of the clamping cylinder, and the first A guide wheel is rotatably connected with the clamping block. The structure enables the first guide wheel to clamp cables of different diameters, thereby compressing cables of different diameters.
作为优选,所述第一导向轮的直径由中间向两端递增。所述结构可以使第一导向轮贴合电缆的柱形表面,保证导向和压直效果。Preferably, the diameter of the first guide wheel increases from the middle to both ends. The structure can make the first guide wheel fit the cylindrical surface of the cable to ensure the guiding and straightening effect.
作为优选,所述第一导向轮的侧壁上设有若干个平行排列放入环槽,两个相邻的环槽之间形成环凸。所述结构增加环凸对电缆的摩擦力和压紧力,增加压直效果。Preferably, the side wall of the first guide wheel is provided with a plurality of annular grooves arranged in parallel, and annular protrusions are formed between two adjacent annular grooves. The structure increases the frictional force and pressing force of the ring protrusion on the cable, and increases the straightening effect.
作为优选,所述固定架上设有编码器,编码器与第二导向轮连接。通过所述编码器测量第二导向轮转动圈数,通过控制器计算可以得到电缆长度。Preferably, an encoder is provided on the fixing frame, and the encoder is connected to the second guide wheel. The number of turns of the second guide wheel is measured by the encoder, and the length of the cable can be obtained by calculation by the controller.
作为优选,还包括第六驱动机构,第六驱动机构带动导向结构左右移动。第六驱动机构11可以带动导向结构左右移动,使即将卷入放入电缆顺着导向结构左右移动,使电缆整齐的排列在电缆盘上。Preferably, a sixth driving mechanism is also included, and the sixth driving mechanism drives the guide structure to move left and right. The
作为优选,所述导向结构上设有加热管,加热管固定在穿过孔的内侧壁上。加热管可以对电缆进行加热,使电缆表面软化,进而便于对电缆进行压直。Preferably, a heating tube is provided on the guide structure, and the heating tube is fixed on the inner side wall of the passing hole. The heating tube can heat the cable to soften the surface of the cable, thereby facilitating the straightening of the cable.
本发明的有益效果是:(1)可以对电缆进行电动卷绕,降低工人工作强度,增加工作效率;(2)盘线机操作方便;(3)可以对电缆进行导向,使电缆更加整齐的缠绕在电缆盘上;(4)可以在电缆卷入前进行压直。The beneficial effects of the invention are as follows: (1) the cable can be coiled electrically, which reduces the work intensity of workers and increases the work efficiency; (2) the reeling machine is easy to operate; (3) the cable can be guided to make the cable more tidy Winding on the cable reel; (4) It can be straightened before the cable is rolled up.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明中的俯视图;Fig. 2 is the top view in the present invention;
图3是本发明中导向结构的结构示意图。FIG. 3 is a schematic structural diagram of the guide structure in the present invention.
图中:底座1、第一支撑臂2、第一转动结构3、第一支撑架3.1、主动转轴3.2、第二驱动机构3.3、第三驱动机构3.4、第一驱动机构4、第二支撑臂5、第二转动结构6、第二支撑架6.1、被动转轴6.2、第四驱动机构6.3、第五驱动机构7、导轨8、导向结构9、穿过孔9.1、第一导向轮9.2、第二导向轮9.3、固定架9.4、夹紧块9.5、夹紧气缸9.6、环槽9.7、环凸9.8、编码器10、第六驱动机构11。In the figure:
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步的描述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
实施例1:Example 1:
如图1和图2所示,一种电缆自动盘线机,包括:As shown in Figure 1 and Figure 2, an automatic cable reeling machine includes:
底座1,底座1上设有导轨8,导轨8的一端与底座1齐平,导轨8的另一端与地面齐平。The
第一支撑臂2,第一支撑臂2与底座1滑动连接,第一支撑臂2上设有第一转动结构3和第一驱动机构4,第一驱动机构4驱动第一支撑臂2左右移动,第一转动结构3包括第一支撑架3.1、主动转轴3.2、第二驱动机构3.3和第三驱动机构3.4,第一支撑架3.1与第一支撑臂2滑动连接,第二驱动机构3.3带动支撑架上下移动,主动转轴3.2与第一支撑架3.1转动连接,主动转轴3.2的一端与电缆盘的中心孔适配,第三驱动机构3.4带动主动转轴3.2转动。The
如图1所示,第二支撑臂5,第二支撑臂5与底座1滑动连接,底座1上设有第五驱动机构7,第五驱动机构7驱动第二支撑臂5左右移动,第二支撑臂5上设有第二转动结构6,第二转动结构6包括第二支撑架6.1、被动转轴6.2和第四驱动机构6.3,第二支撑架6.1与第二支撑臂5滑动连接,第四驱动机构6.3驱动第二支撑架6.1上下移动,被动转轴6.2与第二支撑架6.1转动连接,被动转轴6.2的一端与电缆盘的中心孔适配。As shown in FIG. 1 , the
如图3所示,导向结构9,导向结构9与底座1滑动连接,导向结构9上设有穿过孔9.1。穿过孔9.1上并排设置有第一导向轮9.2和第二导向轮9.3,第一导向轮9.2与导向结构9转动连接,第二导向轮9.3与导向结构9转动连接;导向结构9包括固定架9.4、夹紧块9.5和夹紧气缸9.6,夹紧气缸9.6与固定架9.4固定,夹紧块9.5设置在穿过孔9.1内,夹紧块9.5与夹紧气缸9.6的伸缩杆连接,第一导向轮9.2与夹紧块9.5转动连接;第一导向轮9.2的直径由中间向两端递增;第一导向轮9.2的侧壁上设有若干个平行排列放入环槽9.7,两个相邻的环槽9.7之间形成环凸9.8;固定架9.4上设有编码器10,编码器10与第二导向轮9.3连接;导向结构9上设有加热管,加热管固定在穿过孔9.1的内侧壁上。As shown in FIG. 3 , the
第六驱动机构11,第六驱动机构11带动导向结构9左右移动。The
上述第一驱动机构4、第二驱动机构3.3、第四驱动机构6.3、第五驱动机构7和第六驱动机构11采用丝杆螺母结构,电机经过减速机减速后,带动丝杆转动,丝杆带动螺母移动,螺母带动其它结构将移动。The above-mentioned
上述技术方案中,第一驱动机构4、第二驱动机构3.3和第四驱动机构6.3可以采用丝杆螺母结构,电机经过减速机减速后,带动丝杆转动,丝杆带动螺母移动,螺母带动其它结构将移动;也可以采用推杆电机、液压油缸等能提供直线运动的其它驱动机构。第三驱动机构3.4为包括电机和减速机,减速机输出轴与主动转轴3.2连接。使用上述盘线机时,先将电缆盘移动到固定在底座1上,通过驱动机构,调整主动转轴3.2和被动转轴6.2的位置,使主动转轴3.2和被动转轴6.2夹紧电缆盘的中心孔,然后将电缆的一端固定在电缆盘上,启动第三驱动机构3.4,带动主动转轴3.2转动,电缆盘随之转动进行自动盘线。第一导向轮9.2和第二导向轮9.3夹紧电缆,可以对电缆起到导向作用,在导向的同时,可以将电缆的弯折处压直,避免电缆带着折痕被卷入,起到保护电缆的作用。In the above technical solution, the
本发明的有益效果是:可以对电缆进行电动卷绕,降低工人工作强度,增加工作效率;盘线机操作方便;可以对电缆进行导向,使电缆更加整齐的缠绕在电缆盘上;可以在电缆卷入前进行压直。The beneficial effects of the invention are as follows: the cables can be coiled electrically, the work intensity of workers is reduced, and the work efficiency is increased; the coiling machine is easy to operate; Flatten before rolling.
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| CN112222224A (en) * | 2020-09-25 | 2021-01-15 | 大连交通大学 | Novel embedded wire winding mechanism based on 3D printing technology |
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