CN101465202A - Coiling machine and coiling method - Google Patents
Coiling machine and coiling method Download PDFInfo
- Publication number
- CN101465202A CN101465202A CNA2008100271987A CN200810027198A CN101465202A CN 101465202 A CN101465202 A CN 101465202A CN A2008100271987 A CNA2008100271987 A CN A2008100271987A CN 200810027198 A CN200810027198 A CN 200810027198A CN 101465202 A CN101465202 A CN 101465202A
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- storage wheel
- line storage
- iron core
- winding
- metal iron
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Abstract
The invention discloses a windable opening-type arc-shaped iron core, a winding machine which enables uniform winding, and a winding method thereof. The winding machine comprises a machine frame (1), a machine head plate (2), a wire arranging power (3), a transmission mechanism (4), a winding motor mechanism (5) and a winding device; when the winding device winds wires, a wire storage wheel (6) winds wire in a rotating way and a metal iron core is also provided; and the metal iron core swings back and forth along the arc direction, so that the metal wires can be uniformly wound on the arc-shaped coil. The invention is widely applied to the iron core winding field.
Description
Technical field
The present invention relates to a kind of coil winding machine and method for winding of coiling open type arc-shaped iron core.
Background technology
Iron core winding adopts artificial coiling mostly at present, and efficient is very low like this, and the amount of labour is big, and it is inhomogeneous to wind the line, and the spacing of coiling is difficult to be consistent; And it is existing for coil winding machine that totally enclosed Circumferential coils adopted, realize winding the line with rotating triangle clamp clamps iron core, cause workpiece loading and unloading also pretty troublesome, and at the arc-shaped iron core of the sort of open type, also all be with artificial coiling, very inconvenient.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, but a kind of coiling open type arc-shaped iron core, the uniform coil winding machine of coiling and method for winding are provided.
The technical solution adopted in the present invention is: the coil winding machine among the present invention comprises frame, machine head plate, winding displacement power, transmission mechanism, coiling electric motor mechanism and Winder, described Winder is arranged on the described machine head plate, comprise line storage wheel, tension disc, belt pulley, clamp body and rotor, described line storage wheel is rotationally connected by belt and described belt pulley, and described coiling electric motor mechanism drives described belt pulley and rotates; Described rotor is arranged on the frame and with described transmission mechanism and is rotationally connected, described clamp body is screwed the upper end that is connected described rotor, position near line storage wheel on described clamp body is provided with anchor clamps, and the metal iron core is fixed on the described anchor clamps with screw rod.
The inner orbit of described line storage wheel is provided with at least two fast pulleys, and the axle of described fast pulley is fixedly connected on the machine head plate, drives described line storage wheel and realizes coiling work thereby coiling electric motor mechanism drives the rotation of described fast pulley by belt pulley.
On described frame planker is installed, described planker upper end is rotatably connected on the described rotor, by the concrete position of planker adjustable clamp, makes described line storage wheel be positioned at iron core circular hole center substantially.
Be provided with the knob of control longitudinal separation on the front of described planker, the left surface of described planker is provided with the sidespin button of distance about control, regulates the relative position of iron core and line storage wheel by knob and sidespin button.
On described machine head plate top guide roller and wire clamp are installed.
The method for winding that utilizes described coil winding machine to realize among the present invention may further comprise the steps:
(a) will need the metal iron core of coiling to be installed on the described anchor clamps and regulate the position of metal iron core and line storage wheel;
(b) enamelled wire from being fixed on the line storage wheel after the line tube is drawn and starting coiling electric motor mechanism, drive the line storage wheel rotation, enamelled wire is stored on the described line storage wheel, line is cut off in the reaching the standard grade back that finishes;
(c) the end of a thread after will cutting off is fixed on metallic iron wicking surface starting switch, described line storage wheel begins coiling under the drive of coiling electric motor mechanism, and the metal iron core that rotor drives on anchor clamps and the described anchor clamps rotates back and forth in the angle that configures together, and enamelled wire is just uniformly around on the iron-core coil of arc like this.
Adjusting in the position of metal iron core described in the described step (a) and line storage wheel is by regulating knob and the sidespin button on the described planker, make described line storage wheel be positioned at the circular hole center of metal iron core substantially, keep the periphery of described metal iron core and described line storage wheel to have suitable gap to realize.
In described step (b), enamelled wire is drawn back wire clamp clamping from the line tube, is connected on the described line storage wheel by the guide roller guiding again.
The invention has the beneficial effects as follows: because the coil winding machine among the present invention comprises frame, machine head plate, winding displacement power, transmission mechanism, coiling electric motor mechanism and Winder, described Winder is arranged on the described machine head plate, comprise line storage wheel, tension disc, belt pulley, clamp body and rotor, described line storage wheel is rotationally connected by belt and described belt pulley, and described coiling electric motor mechanism drives described belt pulley and rotates; Described rotor is arranged on the frame and with described transmission mechanism and is rotationally connected, described clamp body is screwed the upper end that is connected described rotor, position near line storage wheel on described clamp body is provided with anchor clamps, the metal iron core is fixed on the described anchor clamps with screw rod, the metal iron core can swing back and forth in less than 270 ° scope under the control of transmission mechanism like this, for less than 270 ° opening arc-shaped iron core, coiling is convenient, and is also very even; Compared with the tripod anchor clamps of tradition sealing iron core, the cramp assembling and disassembling among the present invention gets up also very convenient.
Description of drawings
Fig. 1 is the structural representation of coil winding machine among the present invention;
Fig. 2 is the structural representation of Winder described in the present invention;
Fig. 3 is the partial enlarged drawing of A part among Fig. 2;
Fig. 4 is the schematic diagram of the iron core of metal described in the embodiment of the invention.
Embodiment
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, coil winding machine among the present invention comprises frame 1, machine head plate 2, winding displacement power 3, transmission mechanism 4, coiling electric motor mechanism 5 and Winder, described Winder is arranged on the described machine head plate 2, comprise line storage wheel 6, tension disc 7, belt pulley 11, clamp body 9 and rotor 10, the inner orbit of described line storage wheel 6 is provided with four fast pulleys 8, the axle of described fast pulley 8 is fixedly connected on the machine head plate 2, described fast pulley 8 is connected with belt pulley 11 by belt, and described belt pulley 11 is connected with described coiling electric motor mechanism 5; Described rotor 10 is arranged on the frame 1 and with described transmission mechanism 4 and is rotationally connected, described clamp body 9 is fixedly connected on the upper end of described rotor 10, position near line storage wheel 6 on described clamp body 9 is provided with anchor clamps 17, the metal iron core is contained on the described anchor clamps 17, and the radian of the metal iron core that the present invention was suitable for is in less than 270 ° scope; On described frame 1, planker 12 is installed, described planker 12 upper ends are rotatably connected on the described rotor 10, be provided with the knob 13 of control longitudinal separation on the front of described planker 12, the left surface of described planker 12 is provided with the sidespin button 14 of distance about control.
Behind the starting device, coiling electric motor mechanism 5 drives line storage wheel 6 and rotates, enamelled wire is wrapped on the described line storage wheel 6 by wire clamp 16 and guide roller 15, after the storage line is finished, cut off enamelled wire, metal iron core that will coiling is contained on the anchor clamps 17, regulate the position of metal iron core by knob on the planker 12 13 and sidespin button 14, make the circular hole center of described line storage wheel 6 cardinal principles at the metal iron core, keep the periphery and the described line storage wheel 6 of described metal iron core that suitable gap is arranged, the end of a thread is fixed on the metallic iron wicking surface again; Starting switch begins coiling, and when described line storage wheel 6 rotated, transmission mechanism 4 drove rotor 10 rotations, makes the metal iron core swing back and forth in the scope that configures like this, reaches the purpose that winds the line on the arc coil of metal iron core.
Claims (8)
1, a kind of coil winding machine, comprise frame (1), machine head plate (2), winding displacement power (3), transmission mechanism (4), coiling electric motor mechanism (5) and Winder, it is characterized in that: described Winder is arranged on the described machine head plate (2), comprise line storage wheel (6), tension disc (7), clamp body (9) and rotor (10), described coiling electric motor mechanism (5) drives described line storage wheel (6) rotation; The frame (1) that is arranged on described rotor (10) goes up and is rotationally connected with described transmission mechanism (4), described clamp body (9) is fixedly connected on the upper end of described rotor (10), the position of going up near line storage wheel (6) at described clamp body (9) is provided with anchor clamps (17), and the metal iron core is contained on the described anchor clamps (17).
2, coil winding machine according to claim 1, it is characterized in that: the inner orbit of described line storage wheel (6) is provided with at least two fast pulleys (8), the axle of described fast pulley (8) is fixedly connected on the machine head plate (2), and described fast pulley (8) drives by described coiling electric motor mechanism (5).
3, coil winding machine according to claim 1 is characterized in that: planker (12) is installed on described frame (1), and described planker (12) upper end is rotatably connected on the described rotor (10).
4, coil winding machine according to claim 3 is characterized in that: be provided with the knob (13) of control longitudinal separation on the front of described planker (12), the left surface of described planker (12) is provided with the sidespin button (14) of distance about control.
5, according to each described coil winding machine of claim 1 to 4, it is characterized in that: guide roller (15) and wire clamp (16) are installed on described machine head plate (2) top.
6, a kind of method for winding that uses the described coil winding machine of claim 1 to wind the line, it is characterized in that: described method for winding may further comprise the steps:
(a) will need the metal iron core of coiling to be installed in the position that metal iron core and line storage wheel (6) were gone up and regulated to described anchor clamps (17);
(b) enamelled wire from being fixed on line storage wheel (6) after the line tube is drawn and going up and starting coiling electric motor mechanism (5), drive line storage wheel (6) rotation, enamelled wire is stored on the described line storage wheel (6), line is cut off in the back that finishes of reaching the standard grade;
(c) the end of a thread after will cutting off is fixed on metallic iron wicking surface starting switch, described line storage wheel (6) begins coiling under the drive of coiling electric motor mechanism (5), and the metal iron core that rotor (10) drives on anchor clamps (17) and the described anchor clamps (17) rotates back and forth in the angle that configures together, and enamelled wire is just uniformly around on the iron-core coil of arc like this.
7, method for winding according to claim 6, it is characterized in that: the adjusting in the position of metal iron core described in the described step (a) and line storage wheel (6) is by regulating knob (13) and the sidespin button (14) on the described planker (12), make described line storage wheel (6) be positioned at the circular hole center of metal iron core substantially, keep the periphery of described metal iron core and described line storage wheel (6) to have suitable gap to realize.
8, method for winding according to claim 6 is characterized in that: in described step (b), enamelled wire is drawn the back with wire clamp (16) clamping from the line tube, is connected on the described line storage wheel (6) by guide roller (15) guiding again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100271987A CN101465202B (en) | 2008-04-02 | 2008-04-02 | Coiling machine and coiling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100271987A CN101465202B (en) | 2008-04-02 | 2008-04-02 | Coiling machine and coiling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101465202A true CN101465202A (en) | 2009-06-24 |
| CN101465202B CN101465202B (en) | 2011-12-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100271987A Expired - Fee Related CN101465202B (en) | 2008-04-02 | 2008-04-02 | Coiling machine and coiling method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101465202B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103982595A (en) * | 2013-02-07 | 2014-08-13 | 新华都特种电气股份有限公司 | Tong-shaped gear mechanism capable of being opened and closed |
| CN103982596A (en) * | 2013-02-07 | 2014-08-13 | 新华都特种电气股份有限公司 | Pincerlike gear opening and closing mechanism and winding machine and foil winding machine using same |
| CN104377029A (en) * | 2014-09-24 | 2015-02-25 | 海鸿电气有限公司 | Vertical wire winding device of stereo roll iron core transformer with voltage class above 110 kV |
| CN105914970A (en) * | 2016-05-12 | 2016-08-31 | 中国石油天然气集团公司 | Electric submersible pump motor automatic coil assembling device |
| CN107265179A (en) * | 2017-08-01 | 2017-10-20 | 张家港市瑞昌智能机器系统有限公司 | Twin shaft four winding drum high speed product line apparatus |
| CN108022747A (en) * | 2017-11-30 | 2018-05-11 | 江苏永尚能源科技有限公司 | A kind of multi-functional bobbin winder device |
| CN108447678A (en) * | 2018-06-22 | 2018-08-24 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
| CN109273248A (en) * | 2018-11-14 | 2019-01-25 | 岳西县鸿腾电子有限公司 | A kind of multifunctional efficient rate inductance bobbin winder device |
| CN109509632A (en) * | 2018-11-26 | 2019-03-22 | 江阴市星火电子科技有限公司 | A kind of creel stand of coiling open type line packet |
| CN109767908A (en) * | 2018-11-26 | 2019-05-17 | 江阴市星火电子科技有限公司 | A kind of open type workpiece coil winding machine |
-
2008
- 2008-04-02 CN CN2008100271987A patent/CN101465202B/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103982595A (en) * | 2013-02-07 | 2014-08-13 | 新华都特种电气股份有限公司 | Tong-shaped gear mechanism capable of being opened and closed |
| CN103982596A (en) * | 2013-02-07 | 2014-08-13 | 新华都特种电气股份有限公司 | Pincerlike gear opening and closing mechanism and winding machine and foil winding machine using same |
| CN104377029A (en) * | 2014-09-24 | 2015-02-25 | 海鸿电气有限公司 | Vertical wire winding device of stereo roll iron core transformer with voltage class above 110 kV |
| CN105914970A (en) * | 2016-05-12 | 2016-08-31 | 中国石油天然气集团公司 | Electric submersible pump motor automatic coil assembling device |
| CN107265179A (en) * | 2017-08-01 | 2017-10-20 | 张家港市瑞昌智能机器系统有限公司 | Twin shaft four winding drum high speed product line apparatus |
| CN108022747A (en) * | 2017-11-30 | 2018-05-11 | 江苏永尚能源科技有限公司 | A kind of multi-functional bobbin winder device |
| CN108447678A (en) * | 2018-06-22 | 2018-08-24 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
| CN108447678B (en) * | 2018-06-22 | 2024-02-06 | 海盐伟佳电器科技有限公司 | Automatic coil winding device |
| CN109273248A (en) * | 2018-11-14 | 2019-01-25 | 岳西县鸿腾电子有限公司 | A kind of multifunctional efficient rate inductance bobbin winder device |
| CN109509632A (en) * | 2018-11-26 | 2019-03-22 | 江阴市星火电子科技有限公司 | A kind of creel stand of coiling open type line packet |
| CN109767908A (en) * | 2018-11-26 | 2019-05-17 | 江阴市星火电子科技有限公司 | A kind of open type workpiece coil winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101465202B (en) | 2011-12-28 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111228 Termination date: 20140402 |