CN106229142B - Automatic winding device and method thereof - Google Patents
Automatic winding device and method thereof Download PDFInfo
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- CN106229142B CN106229142B CN201610781296.4A CN201610781296A CN106229142B CN 106229142 B CN106229142 B CN 106229142B CN 201610781296 A CN201610781296 A CN 201610781296A CN 106229142 B CN106229142 B CN 106229142B
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- 238000004804 winding Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims description 10
- 238000003860 storage Methods 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 238000012856 packing Methods 0.000 claims abstract description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 235000012771 pancakes Nutrition 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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Abstract
The present invention relates to a kind of automatic winding equipment, coil is made enamel-covered wire is wound on magnetive cord, it includes a frame, a wire agency, a wire-packing mechanism, a wire cutting machine structure, a wire storage mechanism, a winding mechanism and an alignment apartment, automatic winding equipment of the present invention can quickly and efficiently coiling, save the time of worker's repeated work, safe operation, improves production efficiency, and the uniformity of each coil quality is high.
Description
Technical field
The present invention relates to a kind of automatic winding device and method thereof, more particularly to it is a kind of enamel-covered wire be wound in iron core from
Dynamic spooling equipment and its method.
Background technology
Having inside many electronic products using coil, coil is wrapped on iron core by enamel-covered wire and formed, in actual production,
Enamel-covered wire is essentially all hand wound, because artificial coiling repeats same uninteresting work, is wasted time and energy, it is necessary to staff
Significant attention, work difficulty is larger, and it is difficult to ensure that winding displacement compactness, therefore manufactured homogeneity of product is very poor,
Fraction defective is very high.
The content of the invention
Object of the present invention is to provide a kind of automatic winding device and method thereof for having and improving production efficiency.
To realize object defined above, the present invention adopts the following technical scheme that：A kind of automatic winding equipment, enamel-covered wire is twined
It is around on magnetive cord and coil is made, it includes a frame, a wire agency, a wire-packing mechanism, a wire cutting machine structure, a storage line machine
Structure, a winding mechanism and an alignment apartment, the wire agency are provided with the needle tubing and the dynamic paint of driven syringe load that painting envelope curve passes through
The displacement cylinder that wire storage ring pin hole is then passed through after wire cutting machine structure is crossed on envelope curve head, and the wire-packing mechanism is provided with to clamping position
The fixture of enamel-covered wire and left and right and movable moving cylinder are driven fixture to, the wire cutting machine structure is provided with to be stored up in wire storage ring
The sanction line knife of severing enamel-covered wire after line, it is characterised in that：The wire storage mechanism include wire storage ring, rotating dog, rotary shaft, to
Drive the movable storage line cylinder of rotary shaft and to drive rotary shaft to drive rotating dog and the storage line motor of wire storage ring rotation,
The wire storage ring is provided with the annular groove to storage line and the pin hole radially across wire storage ring center, and the rotating dog front end is fixed
In on wire storage ring, rear end is provided with a kerf, and the rotary shaft front end is provided with to insert the pancake positioning convex portion of otch, described
Winding mechanism includes reel and drives the winding motor of reel rotation, and the reel is provided with pre-and post perforative through hole, enclosed
The annular wall that is around on the outside of through hole and annular wall is extended radially through laterally from through hole so that iron core enters the opening of through hole, it is described
Annular wall is provided with the front and rear circular hole for running through annular wall, and the wire storage ring is coordinated by rotating dog and circular hole is articulated in annular wall
On, the winding motor can drive coiling wheel load to move the rotation of storage line wound core, and the alignment apartment is included to detent rail
The cabling motor that the positioning carrier and driving positioning carrier of core rotate around core center.
The present invention can also adopt the following technical scheme that：A kind of automatic winding method, enamel-covered wire is wrapped in iron core
On coil is made, it comprises the following steps：
(1) provides a frame, a wire agency, a wire-packing mechanism, a wire cutting machine structure, a wire storage mechanism, a winding mechanism
And an alignment apartment, the displacement cylinder that the wire agency is provided with a needle tubing and driven syringe moves, the wire-packing mechanism are provided with
Fixture and left and right, movable moving cylinder are driven fixture to, the wire cutting machine structure, which is provided with, is located at wire agency and wire storage mechanism
Between sanction line knife, the wire storage mechanism includes wire storage ring, rotating dog, rotary shaft, storage line cylinder and storage line motor, the storage line
Annular groove and the pin hole radially across wire storage ring center are equipped with, the winding mechanism includes reel and driving reel rotation
The winding motor turned, the alignment apartment include positioning carrier and drive the cabling motor of positioning carrier rotation, and enamel-covered wire is worn
In in needle tubing, displacement cylinder driven syringe moves enamel-covered wire, after wire cutting machine structure is crossed on enamel-covered wire head, through the pin of wire storage ring
Hole；
(2) fixture of wire-packing mechanisms is moved to enamel-covered wire head position, and clamping position lives enamel-covered wire head.
(3) the storage line cylinder driving rotary shaft of wire storage mechanisms is moved forward, and positioning convex portion is inserted into rotating dog otch；
(4) storage lines motor driving rotary shaft drives rotating dog rotation, and then drives wire storage ring rotation, promotes enamel-covered wire to twine
Around being stored in the annular groove of wire storage ring, fixture unclamps after enamel-covered wire starts to wind some circles, stores up the enamel-covered wire enough set
Afterwards, rotary shaft is retracted；
(5) positioning carrier of alignment apartments carries dynamic iron core and entered from the opening of reel in through hole；
(6) fixture of wire-packing mechanisms is moved between wire cutting machine structure and wire storage mechanism, clamps enamel-covered wire；
(7) the sanction line knife severing enamel-covered wire of wire cutting machines structure, the head of enamel-covered wire is clamped by the fixture of wire-packing mechanism；
(8) the winding motor driving reel rotation of winding mechanisms, promotes coiling wheel load to move the rotation of storage line wound core,
So that the enamel-covered wire on reel is wrapped on iron core, fixture unclamps after enamel-covered wire starts to wind some circles, the reel
Dynamic iron core often is carried around the predetermined angular of central rotation one around a pre- fixing turn, cabling motor driving positioning carrier, until around enough predetermined
The number of turns, coil is made；
Finally, coil exits alignment apartment.
When automatic winding equipment of the present invention carries out winding operation to iron core, can quickly and efficiently coiling, save worker
The time of repeated work, safe operation improve production efficiency, and the uniformity of each coil quality is high.
Brief description of the drawings
Fig. 1 is the schematic perspective view of automatic winding equipment of the present invention.
Fig. 2 is the schematic perspective view of automatic winding equipment of the present invention, does not show wire agency, wire-packing mechanism and wire cutting machine
Structure.
Fig. 3 is the schematic diagram of another angles of Fig. 2.
Fig. 4 is the three-dimensional exploded view of Fig. 2 decomposeds.
Fig. 5 is the schematic perspective view of the wire storage ring of automatic winding equipment of the present invention.
Fig. 6 is the alignment apartment of automatic winding equipment of the present invention and the schematic perspective view of coil.
Embodiment
Refer to shown in Fig. 1 to Fig. 6, automatic winding equipment 100 of the present invention, enamel-covered wire 201 is wound in Armco magnetic iron
Coil 200 is made in core 202, it include a frame 10, wire agency 20, wire-packing mechanism 30, wire cutting machine structure 40, wire storage mechanism 50,
Winding mechanism 60 and alignment apartment 70.
The displacement cylinder 22 that wire agency 20 is provided with a needle tubing 21 and driven syringe 21 moves left and right, enamel-covered wire 201 are worn
In in the needle tubing 21, by mobile needle tubing 21 the head of enamel-covered wire 201, wire cutting machine structure 40 is crossed, is delivered to wire-packing mechanism 30
Opening position.
Wire-packing mechanism 30 is provided with fixture 31 and drives fixture to 31 or so and movable moving cylinder 32, fixed to clamp
Position enamel-covered wire 201.
Wire cutting machine structure 40, which is provided with, cuts out line knife 41, between wire agency 20 and wire storage mechanism 50, to cut off enamel-covered wire
201。
Wire storage mechanism 50 includes wire storage ring 51, rotating dog 52, storage line cylinder 53, rotary shaft 54 and storage line motor 55, storage line
Ring 51 is provided with the annular groove 511 to storage line and two pin holes 512 radially across the center of wire storage ring 51, and two pin holes 512 are vertical
Intersecting, the center of wire storage ring 51 is fixed in the front end of rotating dog 52, and rear end is provided with a kerf 521.The front end of rotary shaft 54 is provided with pancake
Positioning convex portion 541, to insert otch 521, rear end is fixed on storage line cylinder 53.Between storage line motor 55 and rotary shaft 54
Provided with pitch wheel 56, to drive rotary shaft 54 to rotate.
Winding mechanism 60 includes reel 61, winding motor 62, a gear 63, left and right a pair of lower gears spaced apart
64.Reel 61, gear 63 and lower gear 64 are contained in frame 10 respectively.
Reel 61 be located at gear 63 with this below lower gear 64, gear 63 is located at this above lower gear 64,
This meshes together with reel 61 and gear 63 respectively to lower gear 64, and winding motor 62 is by driving gear 63 to revolve
Turn, gear 63 drives this to drive reel 61 to rotate the rotation of lower gear 64 again.
Reel 61 is provided with pre-and post perforative through hole 611, around an annular wall 611 in the outside of through hole 611 and from through hole
611 extend radially through the opening 612 of annular wall 611 laterally.Annular wall 611 is additionally provided with a pre-and post perforative circular hole 614, storage line machine
The wire storage ring 51 of structure 50 is located at the front of annular wall 611, and is articulated in by rotating dog 52 in annular wall 611, and rotating dog 52 is worn
In circular hole 614.
Alignment apartment 70 includes cabling motor 71 and drives backspin conversion to position the positioning of iron core 202 in cabling motor 71
Carrier 72.
When automatic winding equipment 100 of the present invention works, carry out as follows：
(1) enamel-covered wires 201 are arranged in the needle tubing 21, and displacement cylinder 22 moves needle tubing 21, the head of enamel-covered wire 201, are got over
After crossing wire cutting machine structure 40, pin hole 512 of the head of enamel-covered wire 201 through the wire storage ring 51 of wire storage mechanism 50.
(2) fixture 31 of wire-packing mechanisms 30 is moved to the head position of enamel-covered wire 201, and clamping position lives enamel-covered wire 201
Head.
(3) the storage line cylinder 53 of wire storage mechanisms 50 drives rotary shaft 54 to move forward, and position convex portion 541 is inserted into rotating dog
In 52 otch 521.
(4) storage lines motor 55 drives rotary shaft 54 to drive rotating dog 52 to rotate by gear 56, and then drives wire storage ring
51 rotations (rotation), promote the winding of enamel-covered wire 201 to be stored in the annular groove 51 of wire storage ring 51, store up the enamel-covered wire enough set
After 201, rotary shaft 54 is retracted, and fixture 31 unclamps after enamel-covered wire 201 starts to wind some circles.
(5) alignment apartments 70 carry dynamic iron core 202 and entered from the opening 612 of reel 61 in through hole 611.
(6) fixture 31 of wire-packing mechanisms 30 is moved between wire cutting machine structure 40 and wire storage mechanism 50, clamps enamel-covered wire
201。
(7) the severing enamel-covered wire 201 of sanction line knife 41 of wire cutting machines structure 40, the head of enamel-covered wire 201 is by wire-packing mechanism 30
Fixture 31 clamps.
(8) winding motor 62 of winding mechanisms 60 drives gear 63 to drive lower gear 64 to rotate, then, lower gear 64
Drive reel 61 to rotate, promote reel 61 to carry dynamic wire storage ring 51 and rotated (revolution) around iron core 202 so that on reel 61
Enamel-covered wire 202 is wrapped on iron core 202, and fixture 31 unclamps after enamel-covered wire 201 starts to wind some circles, and reel 61 is often around one
Pre- fixing turn, cabling motor 71 drive positioning carrier 72 to carry dynamic iron core 202 around the predetermined angular of central rotation one, until around enough predetermined
The number of turns, coil 200 is made.
Finally, coil 200 exits alignment apartment 70.
When automatic winding equipment 100 of the present invention carries out winding operation to iron core 202, can quickly and efficiently coiling 200,
The time of worker's repeated work is saved, safe operation improves production efficiency, and the uniformity of each quality of coil 200 is high.
Although being example purpose, the preferred embodiment of the present invention, the ordinary skill people of this area are had been disclosed for
Member will realize in the case of scope and spirit of the present invention disclosed in not departing from by appended claims, various to change
It is possible for entering, increasing and substituting.
Claims (8)
1. a kind of automatic winding equipment, coil is made enamel-covered wire is wound on magnetive cord, it includes a frame, one sent
Line mechanism, a wire-packing mechanism, a wire cutting machine structure, a wire storage mechanism, a winding mechanism and an alignment apartment, the wire agency are set
There are needle tubing that painting envelope curve passes through and driven syringe to carry after wire cutting machine structure is crossed on dynamic enamel-covered wire head and be then passed through wire storage ring pin hole
Displacement cylinder, the wire-packing mechanism is provided with the fixture to clamping position enamel-covered wire and drives fixture to left and right and movable work
Take offence cylinder, the wire cutting machine structure is provided with the sanction line knife to the severing enamel-covered wire after wire storage ring storage line, it is characterised in that：It is described
Wire storage mechanism include wire storage ring, rotating dog, rotary shaft, driving the movable storage line cylinder of rotary shaft and to drive rotation
Rotating shaft drives rotating dog and the storage line motor of wire storage ring rotation, and the wire storage ring is provided with to be worn to the annular groove and radial direction of storage line
The pin hole at wire storage ring center is crossed, the rotating dog front end is fixed on wire storage ring, and rear end is provided with a kerf, the rotary shaft front end
Provided with to insert the pancake positioning convex portion of otch, the winding mechanism includes reel and drives the coiling of reel rotation
Motor, the reel be provided with pre-and post perforative through hole, around the annular wall on the outside of through hole and from through hole laterally radially
Through annular wall so that iron core enters the opening of through hole, the annular wall is provided with the front and rear circular hole for running through annular wall, the storage
Wire loop is coordinated by rotating dog and circular hole to be articulated in annular wall, and the winding motor can drive coiling wheel load to move storage line
Wound core rotates, and the alignment apartment includes revolving around core center to position the positioning carrier of iron core and driving positioning carrier
The cabling motor turned.
2. automatic winding equipment according to claim 1, it is characterised in that：The winding mechanism also include a gear and
Left and right a pair of lower gears spaced apart, the reel, gear and lower gear are contained in frame respectively, and the reel is located at
The lower section of gear and lower gear, the gear are located at the top of lower gear, this to lower gear respectively with reel and upper tooth
Wheel meshes together, and the winding motor can drive gear to rotate, and gear drives this to drive reel to lower gear again
Rotation.
3. automatic winding equipment according to claim 1, it is characterised in that：It is provided between the storage line motor and rotary shaft
Pitch wheel.
4. automatic winding equipment according to claim 1, it is characterised in that：The wire storage ring is provided with radially across wire storage ring
Two pin holes at center, two pin hole intersect vertically.
5. a kind of automatic winding method, is made coil, it comprises the following steps enamel-covered wire is wrapped on iron core：
（1）, one frame, a wire agency, a wire-packing mechanism, a wire cutting machine structure, a wire storage mechanism, a winding mechanism and one are provided
Alignment apartment, the displacement cylinder that the wire agency is provided with a needle tubing and driven syringe moves, the wire-packing mechanism are provided with fixture
And left and right, movable moving cylinder are driven fixture to, the wire cutting machine structure is provided between wire agency and wire storage mechanism
Sanction line knife, the wire storage mechanism includes wire storage ring, rotating dog, rotary shaft, storage line cylinder and storage line motor, and the wire storage ring is set
There are annular groove and the pin hole radially across wire storage ring center, the winding mechanism includes reel and drives reel rotation
Winding motor, the alignment apartment include positioning carrier and drive the cabling motor of positioning carrier rotation, and enamel-covered wire is arranged in pin
In pipe, displacement cylinder driven syringe movement enamel-covered wire, after wire cutting machine structure is crossed on enamel-covered wire head, through the pin of wire storage ring
Hole；
（2）The fixture of wire-packing mechanism is moved to enamel-covered wire head position, and clamping position lives enamel-covered wire head；
（3）The storage line cylinder driving rotary shaft of wire storage mechanism is moved forward, and positioning convex portion is inserted into rotating dog otch；
（4）Storage line motor driving rotary shaft drives rotating dog rotation, and then drives wire storage ring rotation, promotes enamel-covered wire winding storage
Existing in the annular groove of wire storage ring, fixture unclamps after enamel-covered wire starts to wind some circles, after storing up the enamel-covered wire enough set, rotation
Rotating shaft
Retract；
（5）The positioning carrier of alignment apartment carries dynamic iron core and entered from the opening of reel in through hole；
（6）The fixture of wire-packing mechanism is moved between wire cutting machine structure and wire storage mechanism, clamps enamel-covered wire；
（7）The sanction line knife severing enamel-covered wire of wire cutting machine structure, the head of enamel-covered wire is clamped by the fixture of wire-packing mechanism；
（8）The winding motor driving reel rotation of winding mechanism, promotes coiling wheel load to move the rotation of storage line wound core so that
Enamel-covered wire on reel is wrapped on iron core, and fixture unclamps after enamel-covered wire starts to wind some circles, the reel often around
One pre- fixing turn, cabling motor driving positioning carrier carries dynamic iron core around the predetermined angular of central rotation one, until around enough predetermined circle
Number, is made coil；
Finally, coil exits alignment apartment.
6. automatic winding method according to claim 5, it is characterised in that：The winding mechanism also include a gear and
Left and right a pair of lower gears spaced apart, the reel, gear and lower gear are contained in frame respectively, and the reel is located at
Gear is located above lower gear with lower gear lower section, gear, and this is engaged on reel and gear respectively to lower gear
Together, the winding motor can drive gear to rotate, and gear drives this to rotate lower gear and drives reel rotation again.
7. automatic winding method according to claim 5, it is characterised in that：It is provided between the storage line motor and rotary shaft
Pitch wheel.
8. automatic winding method according to claim 5, it is characterised in that：The wire storage ring is provided with radially across wire storage ring
Two pin holes at center, two pin holes intersect vertically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781296.4A CN106229142B (en) | 2016-08-31 | 2016-08-31 | Automatic winding device and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781296.4A CN106229142B (en) | 2016-08-31 | 2016-08-31 | Automatic winding device and method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106229142A CN106229142A (en) | 2016-12-14 |
| CN106229142B true CN106229142B (en) | 2018-02-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610781296.4A Active CN106229142B (en) | 2016-08-31 | 2016-08-31 | Automatic winding device and method thereof |
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| CN (1) | CN106229142B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106783157A (en) * | 2016-12-30 | 2017-05-31 | 天津市滨海电器有限公司 | A kind of magnetic coil full automatic production equipment |
| CN107785163B (en) * | 2017-09-28 | 2020-04-14 | 宁波大桔科技有限公司 | Wireless charging coil outlet winding machine |
| CN108447678B (en) * | 2018-06-22 | 2024-02-06 | 海盐伟佳电器科技有限公司 | Automatic coil winding device |
| CN109192500B (en) * | 2018-10-29 | 2023-10-20 | 广东成蔚电子科技有限公司 | Coiling machine |
| CN109273252B (en) * | 2018-11-13 | 2020-06-30 | 阜阳汇中芯自动化技术有限公司 | E style of calligraphy inductance automatic processing device |
| CN112563020B (en) * | 2020-12-26 | 2022-04-08 | 中山扬光电子科技有限公司 | Full-automatic magnetic ring winding machine |
| CN114337153B (en) * | 2021-12-20 | 2023-08-18 | 上海戟锋尚驰电气有限公司 | Coil processing equipment and processing method of flat wire stator |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08279430A (en) * | 1995-04-08 | 1996-10-22 | Sony Corp | Coil winder and coil forming method |
| JP2013219120A (en) * | 2012-04-06 | 2013-10-24 | Nippon Saabitsuku Kk | Coil manufacturing device and manufacturing method |
| CN103903852A (en) * | 2014-04-14 | 2014-07-02 | 东莞市柯睿自动化科技有限公司 | Full-automatic inductance winding machine and winding method thereof |
| CN104240938A (en) * | 2014-09-05 | 2014-12-24 | 深圳市有钢机电设备有限公司 | Wire winding machine and wire storage device |
| CN206134487U (en) * | 2016-08-31 | 2017-04-26 | 江苏立讯机器人有限公司 | Automatic spooling equipment |
-
2016
- 2016-08-31 CN CN201610781296.4A patent/CN106229142B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08279430A (en) * | 1995-04-08 | 1996-10-22 | Sony Corp | Coil winder and coil forming method |
| JP2013219120A (en) * | 2012-04-06 | 2013-10-24 | Nippon Saabitsuku Kk | Coil manufacturing device and manufacturing method |
| CN103903852A (en) * | 2014-04-14 | 2014-07-02 | 东莞市柯睿自动化科技有限公司 | Full-automatic inductance winding machine and winding method thereof |
| CN104240938A (en) * | 2014-09-05 | 2014-12-24 | 深圳市有钢机电设备有限公司 | Wire winding machine and wire storage device |
| CN206134487U (en) * | 2016-08-31 | 2017-04-26 | 江苏立讯机器人有限公司 | Automatic spooling equipment |
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| Publication number | Publication date |
|---|---|
| CN106229142A (en) | 2016-12-14 |
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