CN108630429A - A kind of twisted wire type automatic pipe lining machine - Google Patents
A kind of twisted wire type automatic pipe lining machine Download PDFInfo
- Publication number
- CN108630429A CN108630429A CN201810368461.2A CN201810368461A CN108630429A CN 108630429 A CN108630429 A CN 108630429A CN 201810368461 A CN201810368461 A CN 201810368461A CN 108630429 A CN108630429 A CN 108630429A
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- casing
- twisted wire
- driving
- cutter
- cylinder
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- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 239000004020 conductor Substances 0.000 claims abstract description 35
- 238000009434 installation Methods 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 claims abstract description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/125—Other insulating structures; Insulating between coil and core, between different winding sections, around the coil
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
Abstract
The present invention discloses a kind of twisted wire type automatic pipe lining machine, including:Casing, stranded conductor, external drive mechanism;First driving means are used for the output or winding of drive sleeve;Dop mechanism, the component include dop component, the second driving device, pipe installation;Second driving device is used for driving dop component, the dop component to be used for being set with the casing from first driving means driving output, and casing is exported from dop component, and when casing stretches out certain length, and pipe installation cuts off one end of casing;The present invention has the advantages that energy saving, artificial cost, production efficiency are high, and has extensive production and application value in twisted wire type automatic pipe lining machine technical field.
Description
Technical field
The present invention relates to twisted wire type automatic pipe lining machine technical field more particularly to a kind of twisted wire type automatic pipe lining machines.
Background technology
In high frequency transformer manufacture, what multicore referred generally to 10 or more twisted wires wears Teflon casing, and there are no phases
Same or similar mature equipment or mechanism.
In high frequency transformer manufacturing, sleeve-penetrating (Teflon pipe) technique of multicore copper wire, be one of difficult point and
Pain spot is the inefficient major obstacle of such transformer manufacturing.And wherein tightening for multicore the end of a thread to form tip, is sleeve-penetrating
The critical process and core technology of action.
Present existing torsion line equipment or mechanism are to be clamped one end of harness with air pressure or hydraulic device, the other end or in
Between position clamp, then be twisted, tightened under the rotation of motor.
Electric and pneumatic handgrip is used in the past, and in the end head of harness, clamping harness end, then rotation twisting generates
Tighten effect.The torsion line effect of such way, intermediate position is fine, but crucial end head, is hardly formed as sub warhead
Tip, cause the failure rate of sleeve-penetrating very high, such mechanism is not appropriate for the manufacture of high frequency transformer.
Invention content
For the deficiency of prior art described above, it is high that the present invention provides a kind of energy saving, artificial cost, production efficiency
A kind of twisted wire type automatic pipe lining machine.
Technical scheme is as follows:A kind of twisted wire type automatic pipe lining machine, including:
Casing, stranded conductor, external drive mechanism;
First driving means are used for the output or winding of drive sleeve;
Dop mechanism, the component include dop component, the second driving device, pipe installation;Second driving device is used
Drive dop component, the dop component is used for being set with casing from first driving means driving output, and casing is from dop group
It is exported in part, and when casing stretches out certain length, pipe installation cuts off one end of casing;
Twisting mechanism, the mechanism include inertia wheel apparatus, third driving device;The inertia wheel apparatus drives in third and fills
Under the driving set, for smooth to stranded conductor progress twisted wire, in third driving device driving dop component to flying wheel
When before device, smooth stranded conductor is run through casing by external drive mechanism through dop component;
Clamping apparatus;The clamping apparatus includes four-drive device, pneumatic hand clamp device, thread cutter;The pneumatic hand
Clamp device for being promptly cased with the casing of stranded conductor, and casing is moved in thread cutter under four-drive device drive,
One end of stranded conductor is cut or without cut off by thread cutter;
Pedestal;The first driving means, dop mechanism, twisting mechanism, clamping apparatus are correspondingly arranged on pedestal.
Preferably, the first driving means include first motor, pedestal;The pedestal is equipped with corresponding with casing first
Through-hole, and the pedestal includes upper cover, lower cover;The first motor drive sleeve is exported or is wound from first through hole.
Preferably, the dop component includes " ㄈ " type clip slot of the first fixed seat, two mutual sheathings;Described first fixes
Seat is equipped with two grooves of limiting boot, and " ㄈ " the type clip slot and the first fixed seating dress up one.
Preferably, second driving device includes the second motor, the first lead screw, fixed block;The one of first lead screw
The driving axis connection at end and the second motor, the other end are connect with fixed block, connection fixing base on first lead screw.
Preferably, the pipe installation includes the first fixed frame, the first cutter, the second cutter, the first cylinder;Described first
Cylinder and the first cutter are correspondingly arranged at the first fixed frame, and second cutter connects on the push rod of the first cylinder;Described first
The side of fixed mount setting dop component.
Preferably, the inertia wheel apparatus includes the first counterweight, the second counterweight, the second fixed frame;Described first matches
Heavy mail is equipped with the first twisted wire portion, and the second counterweight is equipped with the second twisted wire portion, and first counterweight, which is additionally provided with, accommodates the second twisted wire
First groove in portion, the second counterweight are additionally provided with second groove in the first twisted wire portion that accommodates;First counterweight is matched with second
Heavy mail mutual sheathing is integral, and the first counterweight and the second counterweight are each attached on the second fixed frame, and described second fixes
Frame is additionally provided with first through hole.
Preferably, the third driving device includes third fixed frame, third motor, first gear, second gear, first
Bearing;The third fixed frame corresponds to first gear, second gear is equipped with two through-holes, and the shaft of the third motor is through the
One through-hole is connect with first gear, and the first bearing is arranged in third through-hole, and first bearing is connect with second gear;Institute
Second gear is stated to connect with third fixed frame.
Preferably, the four-drive device includes the 4th motor, the second lead screw, sliding block, hand clamp mechanism;Described second
One end of bar is connect with one end of third motor, connection sliding block on the second lead screw;Hand clamp mechanism is connected on the sliding block.
Preferably, the pneumatic hand clamp device includes link, hand folder, the second cylinder;The link is connect with sliding block,
Second cylinder is fixed on link, and catch bar and the hand folder of second cylinder connect;The hand is clipped in the second cylinder
Driving under, for clamping the casing for being cased with stranded conductor;4th motor drives sliding block, sliding block by hand clamp mechanism drive to
Before thread cutter.
Preferably, the thread cutter includes fixed seat, third cutter, the 4th cutter, third cylinder, the 4th cylinder, institute
The push rod for stating third cylinder is connect with fixed seat, and the third cutter, the 4th cylinder are correspondingly arranged in fixed seat, and the described 4th cuts
Knife is connect with the 4th cylinder, and the 4th cutter is correspondingly arranged with third cutter.
Using the above scheme, the beneficial effects of the invention are as follows:
The second driving device of the present invention is used for driving dop component, and dop component, which is used for being set with from first driving means, to be driven
The casing of dynamic output, casing are exported from dop component, and when casing stretches out certain length, and pipe installation is by the one of casing
End cut-out;In addition under driving of the inertia wheel apparatus in third driving device, stranded conductor progress twisted wire is smooth, third driving
Before device drives dop component to inertia wheel apparatus, the driving of external drive mechanism passes through flattened stranded conductor through dop component
Sleeve-penetrating, and when stranded conductor stretches out casing certain length, pneumatic hand clamp device moves under four-drive device driving, and
When pneumatic hand clamp device is promptly cased with the casing of stranded conductor;
Four-drive device drives pneumatic hand clamp device movement, and stranded conductor is moved on to tangent line dress in pneumatic hand clamp device
When setting middle, thread cutter at this time according to the demand of user cuts or without cut off one end of stranded conductor, such design casing
Cut-out, multiply conducting wire is smooth and stranded conductor realizes intellectualized operation through the cut-out of casing, stranded conductor one end, and
Artificial cost can be reduced by intelligentized design, while improving production efficiency, at and reach energy saving, increase yield
Advantageous effect.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the detonation configuration figure of the present invention;
Fig. 3 is the dop component structure diagram of the present invention;
Fig. 4 is the pipe installation structural schematic diagram of the present invention;
Fig. 5 is the flying wheel apparatus structure schematic diagram of the present invention;
Fig. 6 is the thread cutter structural schematic diagram of the present invention;
Fig. 7 is that the PLC of the present invention controls work flow diagram.
Specific implementation mode
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Shown in Fig. 3, the present invention provides a kind of twisted wire type automatic pipe lining machine, including:
Casing, stranded conductor, external drive mechanism;
First driving means 1 are used for the output or winding of drive sleeve;
Dop mechanism 2, the component include dop component 21, the second driving device 22, pipe installation 23;Second driving
Device 22 is used for driving dop component 21, the dop component 21 to be used for being set with the set from the driving output of first driving means 11
Pipe, casing is exported from dop component 21, and when casing stretches out certain length, pipe installation 23 cuts one end of casing
It is disconnected;
Twisting mechanism 5, the mechanism include inertia wheel apparatus 51, third driving device 52;The inertia wheel apparatus 5161 exists
Under the driving of third driving device 52, for smooth to stranded conductor progress twisted wire, in the third driving device 52 driving folder
When before nozzle assembly 21 to inertia wheel apparatus 51, smooth stranded conductor is run through casing by external drive mechanism through dop component 21;
Clamping apparatus 3;The clamping apparatus 3 includes four-drive device 32, pneumatic hand clamp device 33, thread cutter 31;Institute
Pneumatic hand clamp device 33 is stated under the drive of four-drive device 32, for being promptly cased with the casing of stranded conductor, and casing is moved
Into thread cutter 31, one end of stranded conductor is cut or without cut off by thread cutter 31;
Pedestal 4;The first driving means 1, dop mechanism 2, twisting mechanism 5, clamping apparatus 3 are correspondingly arranged at pedestal 4
On.
The first driving means 1 include first motor, pedestal;The pedestal is equipped with first through hole corresponding with casing,
And the pedestal includes upper cover 11, lower cover 12;The first motor drive sleeve is exported or is wound from first through hole.
The dop component 21 includes " ㄈ " type clip slot of the first fixed seat 212, two mutual sheathings;The fixed seat 212
Two grooves equipped with limiting boot, " ㄈ " the type clip slot and the first fixed seat 212 are set with integrally.
Second driving device 22 includes the second motor 222, the first lead screw 221, fixed block;First lead screw 221
One end and the second motor 222 driving axis connection, the other end connect with fixed block, is connected and fixed on first lead screw 221
Seat 212.
The pipe installation 23 includes the first fixed frame, the first cutter, the second cutter, the first cylinder;First cylinder
It is correspondingly arranged at the first fixed frame with the first cutter, second cutter connects on the push rod of the first cylinder;Described first fixes
The side of dop component 21 is arranged in frame.
The inertia wheel apparatus 51 includes the first counterweight 511, the second counterweight 512, the second fixed frame;Described first matches
Heavy mail 511 is equipped with the first twisted wire portion 5111, and the second counterweight 512 is equipped with the second twisted wire portion 5211, and first counterweight 511 is also
The first groove equipped with the second twisted wire portion 5211 that accommodates, the second counterweight 512 are additionally provided with the second of the first twisted wire portion 5111 that accommodates
Groove;First counterweight 511 and 512 mutual sheathing of the second counterweight are integral, and the first counterweight 511 and the second counterweight
Part 512 is each attached on the second fixed frame, and second fixed frame is additionally provided with first through hole.
The third driving device 52 includes third fixed frame 5222, third motor 52, first gear 523, second gear
521, first bearing 524;The third fixed frame 5222 corresponds to first gear 523, second gear 521 is equipped with two through-holes, institute
The shaft for stating third motor 52 is connect through first through hole with first gear 523, and the first bearing 524 is arranged in third through-hole
In, and first bearing 524 is connect with second gear 521;The second gear 521 is connect with third fixed frame 5222.
The four-drive device 32 includes the 4th motor 326, the second lead screw 321, sliding block 322, hand clamp mechanism;Described
One end of two lead screws 321 is connect with one end of third motor 52, connection sliding block 322 on the second lead screw 321;On the sliding block 322
Connect pneumatic hand clamp device 33.
The pneumatic hand clamp device 33 includes link 331, hand the 332, second cylinder 333 of folder;The link 331 and cunning
Block connects, and second cylinder 333 is fixed on link 331, and the catch bar of second cylinder 333 is connect with hand folder 332;
The hand folder 332 is under the driving of the second cylinder 333, for clamping the casing for being cased with stranded conductor;4th motor 326 drives
Movable slider, sliding block drive 332 mechanisms of Shou Jia to thread cutter 31.
The thread cutter 31 includes the second fixed seat 311, third cutter 312, the 4th cutter 313, third cylinder, the 4th
Cylinder, the push rod of the third cylinder are connect with the second fixed seat 311, and the third cutter 312, the 4th cylinder are correspondingly arranged at
In two fixed seats 311, the 4th cutter 313 is connect with the 4th cylinder, and the 4th cutter 313 is corresponding with third cutter 312 sets
It sets.
Embodiment 1:
The operation principle of the present invention:
(1), 1 drive sleeve of first driving means exports, and casing is exported from dop component 21, and is stretched out centainly in casing
Length when, pipe installation 23 cuts off one end of casing;
(2) while inertia wheel apparatus 51 is under the driving of third driving device 52, and it is smooth that stranded conductor is carried out twisted wire;
(3), before third driving device 52 drives dop component 21 to inertia wheel apparatus 51, the driving of external drive mechanism will be through
Smooth stranded conductor runs through casing through dop component 21, and when stranded conductor stretches out casing certain length, pneumatic hand clamps
It sets 33 to move under the driving of four-drive device 32, and pneumatic hand clamp device 33 is promptly cased with the casing of stranded conductor;
(4), four-drive device 32 drives pneumatic hand clamp device 33 to move, and in pneumatic hand clamp device 33 by stranded conductor
When moving on in thread cutter 31, thread cutter 31 at this time according to the demand of user cuts or without cut off one end of stranded conductor.
Embodiment 2:
PLC controls workflow of the present invention is as follows:
(1), start, system initialization, and read and set corresponding parameter;
(2), 21 position of dop component resets, pneumatic hand clamp device 33 resets, and tests flying wheel position sensor;
(3), work order is waited for, if receive work order, dop component 21 is cut out to casing position and by length setting
Casing;If it is not, then returning to waiting for instructing;
(4), dop component 21 is to line position, and stranded conductor inlet wire, and pneumatic hand clamp device 33 clamps twisted wire after inlet wire;
(5), dop component 21 unclamps, and retracts to casing, and stretches stranded conductor in place by setting length;
(6), start thread cutter 31 and cut out line, after cutting out line, pneumatic hand clamp device 33 unclamps, and strands fall into charging basket.
(7), flow terminates, and returns to (3), waits for work order.
The above is merely preferred embodiments of the present invention, be not intended to restrict the invention, it is all the present invention spirit and
All any modification, equivalent and improvement made by within principle etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of twisted wire type automatic pipe lining machine, which is characterized in that including:
Casing, stranded conductor, external drive mechanism;
First driving means are used for the output or winding of drive sleeve;
Dop mechanism, the component include dop component, the second driving device, pipe installation;Second driving device is used for driving
Dynamic dop component, the dop component are used for being set with the casing from first driving means driving output, and casing is from dop component
Output, and when casing stretches out predetermined length, pipe installation cuts off one end of casing;
Twisting mechanism, the mechanism include inertia wheel apparatus, third driving device;The inertia wheel apparatus is in third driving device
Under driving, for smooth to stranded conductor progress twisted wire, in third driving device driving dop component to inertia wheel apparatus
When preceding, smooth stranded conductor is run through casing by external drive mechanism through dop component;
Clamping apparatus;The clamping apparatus includes four-drive device, pneumatic hand clamp device, thread cutter;The pneumatic hand clamps
It sets under four-drive device drive, for being promptly cased with the casing of stranded conductor, and casing is moved in thread cutter, is passed through
Thread cutter cuts or without cut off one end of stranded conductor;
Pedestal;The first driving means, dop mechanism, twisting mechanism, clamping apparatus are correspondingly arranged on pedestal.
2. twisted wire type automatic pipe lining machine according to claim 1, which is characterized in that the first driving means include first
Motor, pedestal;The pedestal is equipped with first through hole corresponding with casing, and the pedestal includes upper cover, lower cover;The first motor
Drive sleeve is exported or is wound from first through hole.
3. twisted wire type automatic pipe lining machine according to claim 2, which is characterized in that the dop component includes the first fixation
" ㄈ " type clip slot of seat, two mutual sheathings;First fixed seat be equipped with limiting boot two grooves, " ㄈ " the type clip slot with
First fixed seating dresses up one.
4. twisted wire type automatic pipe lining machine according to claim 3, which is characterized in that second driving device includes second
Motor, the first lead screw, fixed block;One end of first lead screw and the driving axis connection of the second motor, the other end and fixed block
It connects, connection fixing base on first lead screw.
5. twisted wire type automatic pipe lining machine according to claim 4, which is characterized in that the pipe installation includes the first fixation
Frame, the first cutter, the second cutter, the first cylinder;First cylinder and the first cutter are correspondingly arranged at the first fixed frame, described
Second cutter connects on the push rod of the first cylinder;The side of the first fixed mount setting dop component.
6. twisted wire type automatic pipe lining machine according to claim 5, which is characterized in that the inertia wheel apparatus is matched including first
Heavy mail, the second counterweight, the second fixed frame;First counterweight is equipped with the first twisted wire portion, and the second counterweight is equipped with second and twists
Line portion, first counterweight are additionally provided with first groove in the second twisted wire portion that accommodates, and the second counterweight is additionally provided with receiving first and twists
Second groove in line portion;First counterweight and the second counterweight mutual sheathing are integral, and the first counterweight is matched with second
Heavy mail is each attached on the second fixed frame, and second fixed frame is additionally provided with first through hole.
7. twisted wire type automatic pipe lining machine according to claim 6, which is characterized in that the third driving device includes third
Fixed frame, third motor, first gear, second gear, first bearing;The third fixed frame corresponds to first gear, the second tooth
Wheel is equipped with two through-holes, and the shaft of the third motor is connect through first through hole with first gear, the first bearing setting
In third through-hole, and first bearing is connect with second gear;The second gear is connect with third fixed frame.
8. twisted wire type automatic pipe lining machine according to claim 7, which is characterized in that the four-drive device includes the 4th
Motor, the second lead screw, sliding block, hand clamp mechanism;One end of second lead screw is connect with one end of third motor, on the second lead screw
Connection sliding block;Hand clamp mechanism is connected on the sliding block.
9. twisted wire type automatic pipe lining machine according to claim 8, which is characterized in that the pneumatic hand clamp device includes connection
Frame, hand folder, the second cylinder;The link is connect with sliding block, and second cylinder is fixed on link, second cylinder
Catch bar and hand folder connect;The hand is clipped under the driving of the second cylinder, for clamping the casing for being cased with stranded conductor;It is described
4th motor drives sliding block, sliding block to drive hand clamp mechanism to thread cutter.
10. twisted wire type automatic pipe lining machine according to claim 9, which is characterized in that the thread cutter include fixed seat,
The push rod of third cutter, the 4th cutter, third cylinder, the 4th cylinder, the third cylinder is connect with fixed seat, and the third is cut
Knife, the 4th cylinder are correspondingly arranged in fixed seat, and the 4th cutter is connect with the 4th cylinder, and the 4th cutter and third cutter pair
It should be arranged.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810368461.2A CN108630429B (en) | 2018-04-23 | 2018-04-23 | Stranded wire type automatic pipe penetrating machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810368461.2A CN108630429B (en) | 2018-04-23 | 2018-04-23 | Stranded wire type automatic pipe penetrating machine |
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CN108630429A true CN108630429A (en) | 2018-10-09 |
CN108630429B CN108630429B (en) | 2024-01-16 |
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CN201810368461.2A Active CN108630429B (en) | 2018-04-23 | 2018-04-23 | Stranded wire type automatic pipe penetrating machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110379613A (en) * | 2019-08-07 | 2019-10-25 | 东莞市大忠电子有限公司 | A kind of rope-lay strand sleeve-penetrating severing tin soldering machine |
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CN205657385U (en) * | 2016-04-26 | 2016-10-19 | 科络普线束技术(昆山)有限公司 | Stranded conductor penetrates equipment of PUR pipe |
CN206332316U (en) * | 2017-01-06 | 2017-07-14 | 李大才 | A kind of wire rod sleeve-penetrating machine |
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