CN208538562U - Stranded carbon fiber composite core special disc stranding machine - Google Patents

Stranded carbon fiber composite core special disc stranding machine Download PDF

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Publication number
CN208538562U
CN208538562U CN201821191896.6U CN201821191896U CN208538562U CN 208538562 U CN208538562 U CN 208538562U CN 201821191896 U CN201821191896 U CN 201821191896U CN 208538562 U CN208538562 U CN 208538562U
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bracket
traction
machine
rotating bracket
carbon fiber
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朱砚
王清明
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Guangdong Xinyuan Hengye power line equipment Co.,Ltd.
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Fogang Xinyuan Hengye Cable Technology Co Ltd
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Abstract

本实用新型公开了绞合型碳纤维复合芯专用盘式绞线机,包括第一基座、第二基座以及铰接在第一基座和第二基座之间的第一旋转托架、收线机、中心放线架以及至少一个第一托架,各所述第一托架上布置有多个放线轮,所述第一旋转托架位于收线机和第一托架之间,所述第一旋转托架中靠近第一托架的一端上安装有随着第一旋转托架转动的绞合模具,所述绞合模具和收线机之间布置有牵引机构,所述牵引机构安装在第一旋转托架上后随着第一旋转托架旋转。通过绞合模具和牵引机构随着第一旋转托架旋转,并且牵引机构中的牵引轮绕着其铰接点自转,消除绞合时的应力。

The utility model discloses a special disc type stranding machine for a twisted carbon fiber composite core, which comprises a first base, a second base, a first rotating bracket hinged between the first base and the second base, a receiving A wire machine, a central pay-off frame and at least one first bracket, each of the first brackets is provided with a plurality of pay-off wheels, the first rotating bracket is located between the wire take-up machine and the first bracket, A stranding die that rotates with the first rotary bracket is installed on one end of the first rotating bracket close to the first bracket, and a traction mechanism is arranged between the stranding die and the wire take-up machine, and the traction The mechanism is mounted on the first rotating bracket and rotates with the first rotating bracket. The stranding die and the traction mechanism rotate along with the first rotating bracket, and the traction wheel in the traction mechanism rotates around its hinge point, thereby eliminating the stress during stranding.

Description

Strand type carbon fiber complex core disc type stranding machine
Technical field
The utility model relates to the stranding machine that wires and cables industry uses, especially a kind of strand type carbon fiber complex core is special With disc type stranding machine.
Background technique
In wires and cables industry, twisted wire is the basic working procedure of overhead line and the production of power cable wire core, and stranding machine is answered Fortune and it is raw and more and more diversified.
Stranding machine can be generally divided into single twist cabling machine, pair twister, high-speed cable stranding-up machine, untwisting machine, cage according to twisted wire mode and twist Line machine, frame work stranding machine, tube-type line strander and disc type stranding machine etc., the realization structure per middle mode are also diversification, and It its majority of case bottom actinobacillus wheel rotation but does not rotate with rack or while rotation as rack rotates two kinds of forms, Its working efficiency is not high, and energy consumption is bigger.Not point-blank, relative distance is distant for actinobacillus wheel arrangement mode, energy consumption Height, whole machine body product is larger, and structure is complicated, and the twisted wire material of the high stranding machine of purchase cost is generally copper, aluminium, steel etc., The advantages of common stranding machine is tube-type line strander and crosswise wire strander, tube-type line strander is that twisting speed is fast, and stranding quality is steady Fixed, the disadvantage is that structure is complicated, volume is big, heavy, and cost is high, takes up a large area, better big;The advantages of crosswise wire strander is twisted Quality is stablized, and occupied area is small, low cost, the disadvantage is that twisting speed is slow, production efficiency is low, compares in the case where same amount of storage line Slow 4~5 times of tube-type line strander.Both the above stranding machine is required to after aligning to subsequent stranded cable again through dragger It draws at admission machine, more troublesome, process is more.In addition, actinobacillus wheel rotation and with rack rotation stranding machine in, for The big drum of diameter, needs biggish space to rotate for actinobacillus wheel with rack.Therefore, how to provide one kind be able to achieve it is twisted or/ With traction mechanism with gantry rotation, the stranding machine of reduction occupied space.
Utility model content
The purpose of this utility model is to provide a kind of strand type carbon fiber complex core disc type stranding machine, passes through strand Molding tool and traction mechanism are rotated with the first rotary bracket, and the traction wheel in traction mechanism is around its hinge joint rotation, Stress when eliminating twisted.
The solution that the utility model solves its technical problem is: strand type carbon fiber complex core disc type twisted wire Machine, including the first pedestal, the second pedestal and the first rotary bracket being hinged between the first pedestal and the second pedestal, take-up Machine, center pay off rack and at least one first bracket are disposed with multiple actinobacillus wheels, first rotation on each first bracket The frame that asks between admission machine and the first bracket, in first rotary bracket close to the first bracket one end on be equipped with The first rotary bracket rotation twisted mold, traction mechanism, the traction are disposed between the twisted mold and admission machine Mechanism be mounted on the first rotary bracket after with the first rotary bracket rotate.
As a further improvement of the above technical scheme, the traction mechanism include traction electric machine, traction driven wheel and It is mounted on the traction driving wheel of traction electric machine output end, the traction driving wheel is connected by belt with traction driven wheel.
As a further improvement of the above technical scheme, the admission machine includes main motor, take-up pulley and mounted in main electricity Control cabinet on machine output end is equipped with the first output shaft on the control cabinet, the second rotation of installation on first output shaft Bracket, the take-up motor rotated with the second rotary bracket is equipped on second rotary bracket, and the take-up pulley is mounted on On the output end of take-up motor.
As a further improvement of the above technical scheme, linkage output end, the linkage are also equipped on the control cabinet Output end is connect by shaft coupling with the drive mechanism in the second pedestal, the output end of the drive mechanism and the first rotary bracket Input terminal connection.
As a further improvement of the above technical scheme, there are two guiding for arrangement between the take-up pulley and traction mechanism Wheel, two parallel cloth of directive wheel postpone, and guide space are formed between two directive wheels, the directive wheel is mounted on the second rotation It asks on frame.
As a further improvement of the above technical scheme, it is disposed with auxiliary traction wheel on first rotary bracket, it is described Auxiliary traction wheel is located at one end in the first rotary bracket close to admission machine.
As a further improvement of the above technical scheme, magnetic powder tensioner is installed on the actinobacillus wheel.
As a further improvement of the above technical scheme, the actinobacillus wheel is mounted on the first bracket by angle demodulator On.
The beneficial effects of the utility model are: in the present utility model application, by twisted mold and traction mechanism with The rotation of first rotary bracket, and stress of the traction wheel in traction mechanism around its hinge joint rotation, when eliminating twisted.Separately Outside, actinobacillus wheel is mounted on the first bracket by angle demodulator, so that the draw drum on actinobacillus wheel has certain inclination angle, is protected More strands do not contact card carbon fiber strand with other parts that may cause deformation during the twisting process, to guarantee finished product most Big intensity.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Attached drawing to be used is briefly described.Obviously, described attached drawing is a part of the embodiment of the utility model, rather than complete Portion's embodiment, those skilled in the art without creative efforts, can also be obtained according to these attached drawings it His design scheme and attached drawing.
Fig. 1 is the side view of the utility model;
Fig. 2 is the top view of the utility model.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to the design of the utility model, specific structure and generation It clearly and completely describes, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment It is a part of the embodiment of the utility model, rather than whole embodiments, it is based on the embodiments of the present invention, the skill of this field Art personnel other embodiments obtained without creative efforts belong to the model of the utility model protection It encloses.In addition, all connection/connection relationships being previously mentioned in text, not singly refer to that component directly connects, and referring to can be according to specific reality Situation is applied, by adding or reducing couple auxiliary, to form more preferably coupling structure.
Referring to Fig.1~Fig. 2, strand type carbon fiber complex core disc type stranding machine, including the first pedestal, the second pedestal with And be hinged on the first rotary bracket 5 between the first pedestal and the second pedestal, admission machine, center pay off rack 1 and at least one First bracket 2 is disposed with multiple actinobacillus wheels 3 on each first bracket 2, and first rotary bracket 5 is located at admission machine and Between one bracket 2, it is equipped on one end of the first bracket 2 with 5 turns of the first rotary bracket in first rotary bracket 5 Dynamic twisted mold 4 is disposed with traction mechanism between the twisted mold 4 and admission machine, and the traction mechanism is mounted on first As the first rotary bracket 5 rotates after on rotary bracket 5.One actinobacillus wheel 3 is installed on center pay off rack 1.It is practical new at this In type application, by being twisted mold 4 and traction mechanism as the first rotary bracket 5 rotates, and the traction wheel in traction mechanism Around its hinge joint rotation, stress when being twisted is eliminated, can install 300~800mm's on actinobacillus wheel 3 in the present invention Draw drum can reduce the occupied space of the utility model to avoid the draw drum for installing major diameter on the first bracket 2 of rotation.Separately Outside, actinobacillus wheel 3 is mounted on the first bracket 2 by angle demodulator, so that the draw drum on actinobacillus wheel 3 inclines with certain Angle, guarantee carbon fiber strand during the twisting process more strands do not contacted with other parts that may cause deformation, with guarantee at The maximum intensity of product.
It is further used as preferred embodiment, the traction mechanism includes traction electric machine, traction driven wheel 6 and installation In the traction driving wheel 7 of traction electric machine output end, the traction driving wheel 7 is connected by belt and traction driven wheel 6.
It is further used as preferred embodiment, the admission machine includes main motor 10, take-up pulley 14 and mounted in main electricity Control cabinet on 10 output end of machine is equipped with the first output shaft on the control cabinet, the second rotation of installation on first output shaft Ask frame 13, and the take-up motor rotated with the second rotary bracket, the take-up pulley are equipped on second rotary bracket 13 14 are mounted on the output end of take-up motor.On the one hand, take-up pulley 14 revolves with the second rotary bracket 13, on the other hand, receives The rotation take-up under the drive of take-up motor of line wheel 14.
It is further used as preferred embodiment, linkage output end, the linkage output are also equipped on the control cabinet End is connect by shaft coupling 9 with the drive mechanism in the second pedestal, the output end of the drive mechanism and the first rotary bracket 5 Input terminal connection.First rotary bracket 5 and the second rotary bracket 13 are realized into linkage by shaft coupling 9, and are separately mounted to the Each mechanism rotation under the action of its power source on one rotary bracket 5 and the second rotary bracket 13 guarantees strand type carbon fiber Composite core strands not stress deformation, and guarantee that the tensile force of each stock twisted wire is consistent, so that twisted cable is more regular, pitch Unanimously, it is not necessarily to subsequent straightening processing.
Certainly, in the present invention, a first motor can also be configured for each first bracket 2.In this way, there are three just Revolve rotation system, and first revolution rotation system is for actinobacillus wheel 3 as the first bracket 2 revolves, and actinobacillus wheel 3 is around going its driving source Rotation;Second revolution rotation system is traction mechanism as the first rotary bracket 5 revolves, the traction wheel in traction mechanism around Its driving source rotation;Third revolution system is take-up pulley 14 as the second rotary bracket 13 revolves, and take-up pulley 14 is in its driving From turn.
It is further used as preferred embodiment, there are two directive wheels for arrangement between the take-up pulley 14 and traction mechanism 11, two parallel cloth of the directive wheel 11 postpone, and guide space is formed between two directive wheels 11, and the directive wheel 11 is mounted on On second rotary bracket 13.Winding displacement polished rod is installed between directive wheel 11 and take-up pulley 14.Take-up pulley 14 in take-up mechanism is pacified 2500 diameter take-up reels are filled, using winding displacement polished rod winding displacement, winding displacement pitch is adjustable online.
It is further used as preferred embodiment, auxiliary traction wheel 8 is disposed on first rotary bracket 5, it is described auxiliary Traction wheel 8 is helped to be located at one end in the first rotary bracket 5 close to admission machine.
It is further used as preferred embodiment, magnetic powder tensioner is installed on the actinobacillus wheel 3, by using magnetic powder Power device structure, tension changes with production length in use, guarantees the tension of carbon fiber strand the same size always, Guarantee that the length of strand type carbon fiber complex core strands is the same, thus guarantee that the strain insulator intensity of carbon fiber complex core reaches maximum, Bending strength reaches best.
It is further used as preferred embodiment, the actinobacillus wheel 3 is mounted on the first bracket 2 by angle demodulator. Angle tune machine includes that the first regulating arm that clamping screw, one end are fixed on the first bracket 2 and one end are mounted on actinobacillus wheel 3 On the second regulating arm, remaining one end of remaining one end of the first regulating arm and the second regulating arm is hingedly tight by clamping screw afterwards Gu.
Be above the better embodiment of the utility model is illustrated, but the utility model create and it is unlimited In the embodiment, those skilled in the art can also make various without departing from the spirit of the present invention Equivalent modifications or replacement, these equivalent variation or replacement are all included in the scope defined by the claims of the present application.

Claims (8)

1.绞合型碳纤维复合芯专用盘式绞线机,其特征在于:包括第一基座、第二基座以及铰接在第一基座和第二基座之间的第一旋转托架、收线机、中心放线架以及至少一个第一托架,各所述第一托架上布置有多个放线轮,所述第一旋转托架位于收线机和第一托架之间,所述第一旋转托架中靠近第一托架的一端上安装有随着第一旋转托架转动的绞合模具,所述绞合模具和收线机之间布置有牵引机构,所述牵引机构安装在第一旋转托架上后随着第一旋转托架旋转。1. The special disk type stranding machine for twisted carbon fiber composite core is characterized in that: it comprises a first base, a second base and a first rotating bracket hinged between the first base and the second base, A wire take-up machine, a central wire pay-off frame and at least one first bracket, each of the first brackets is provided with a plurality of wire pay-off wheels, and the first rotating bracket is located between the wire take-up machine and the first bracket , a stranding die that rotates with the first rotary bracket is installed on one end of the first rotating bracket close to the first bracket, a traction mechanism is arranged between the stranding die and the wire take-up machine, and the After being installed on the first rotating bracket, the traction mechanism rotates along with the first rotating bracket. 2.根据权利要求1所述的绞合型碳纤维复合芯专用盘式绞线机,其特征在于:所述牵引机构包括牵引电机、牵引从动轮以及安装在牵引电机输出端的牵引主动轮,所述牵引主动轮通过皮带和牵引从动轮连接。2 . The special-purpose disc stranding machine for stranded carbon fiber composite cores according to claim 1 , wherein the traction mechanism comprises a traction motor, a traction driven wheel and a traction driving wheel installed at the output end of the traction motor, and the The traction drive pulley is connected to the traction driven pulley through a belt. 3.根据权利要求1或2型碳纤维复合芯专用盘式绞线机,其特征在于:所述收线机包括主电机、收线轮以及装在主电机输出端上的控制箱,所述控制箱上安装有第一输出轴,所述第一输出轴上安装第二旋转托架,所述第二旋转托架上安装有随着第二旋转托架转动的收线电机,所述收线轮安装在收线电机的输出端上。3. The special disk type stranding machine for carbon fiber composite core according to claim 1 or 2, characterized in that: the wire take-up machine comprises a main motor, a wire take-up wheel and a control box mounted on the output end of the main motor, and the control A first output shaft is installed on the box, a second rotating bracket is installed on the first output shaft, and a wire take-up motor that rotates with the second rotating bracket is installed on the second rotating bracket. The wheel is mounted on the output end of the take-up motor. 4.根据权利要求3所述的绞合型碳纤维复合芯专用盘式绞线机,其特征在于:所述控制箱上还安装有联动输出端,所述联动输出端通过联轴器与第二基座中的传动结构连接,所述传动结构的输出端与第一旋转托架的输入端连接。4 . The special disc type stranding machine for stranded carbon fiber composite core according to claim 3 , wherein the control box is also provided with a linkage output end, and the linkage output end is connected to the second through a coupling. 5 . The transmission structure in the base is connected, and the output end of the transmission structure is connected with the input end of the first rotating bracket. 5.根据权利要求3所述的绞合型碳纤维复合芯专用盘式绞线机,其特征在于:所述收线轮和牵引机构之间布置有两个导向轮,两个所述导向轮并行布置后,两个导向轮之间形成导向空间,所述导向轮安装在第二旋转托架上。5 . The special disc type stranding machine for stranded carbon fiber composite core according to claim 3 , wherein two guide wheels are arranged between the take-up pulley and the traction mechanism, and the two guide wheels are parallel. 6 . After the arrangement, a guide space is formed between the two guide wheels, and the guide wheels are mounted on the second rotating bracket. 6.根据权利要求1或2所述的绞合型碳纤维复合芯专用盘式绞线机,其特征在于:所述第一旋转托架上布置有辅助牵引轮,所述辅助牵引轮位于第一旋转托架中靠近收线机的一端。6 . The special disc stranding machine for twisted carbon fiber composite cores according to claim 1 or 2 , wherein an auxiliary traction wheel is arranged on the first rotating bracket, and the auxiliary traction wheel is located on the first rotating bracket. 7 . The end of the swivel bracket near the take-up. 7.根据权利要求1或2所述的绞合型碳纤维复合芯专用盘式绞线机,其特征在于:所述放线轮上安装有磁粉张力器。7 . The special disc type stranding machine for twisted carbon fiber composite cores according to claim 1 or 2 , wherein a magnetic powder tensioner is installed on the pay-off wheel. 8 . 8.根据权利要求1或2所述的绞合型碳纤维复合芯专用盘式绞线机,其特征在于:所述放线轮通过角度调节器安装在第一托架上。8 . The special-purpose disc stranding machine for stranding carbon fiber composite cores according to claim 1 or 2 , wherein the pay-off wheel is mounted on the first bracket through an angle adjuster. 9 .
CN201821191896.6U 2018-07-25 2018-07-25 Stranded carbon fiber composite core special disc stranding machine Active CN208538562U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109036718A (en) * 2018-07-25 2018-12-18 佛冈鑫源恒业电缆科技有限公司 Strand type carbon fiber complex core disc type stranding machine
CN116022589A (en) * 2022-11-24 2023-04-28 双登电缆股份有限公司 A vertical bag rack for non-woven fabrics

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109036718A (en) * 2018-07-25 2018-12-18 佛冈鑫源恒业电缆科技有限公司 Strand type carbon fiber complex core disc type stranding machine
CN109036718B (en) * 2018-07-25 2024-01-23 广东鑫源恒业电力线路器材有限公司 Disc type stranding machine special for stranded carbon fiber composite core
CN116022589A (en) * 2022-11-24 2023-04-28 双登电缆股份有限公司 A vertical bag rack for non-woven fabrics

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Address after: 511600 west of YingFo Road, Shijiao Town, Fogang County, Qingyuan City, Guangdong Province

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Denomination of utility model: Special disc stranding machine for stranded carbon fiber composite core

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