CN1754693A - 一种塑料复合板及其制造方法 - Google Patents

一种塑料复合板及其制造方法 Download PDF

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CN1754693A
CN1754693A CNA2004100358728A CN200410035872A CN1754693A CN 1754693 A CN1754693 A CN 1754693A CN A2004100358728 A CNA2004100358728 A CN A2004100358728A CN 200410035872 A CN200410035872 A CN 200410035872A CN 1754693 A CN1754693 A CN 1754693A
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upper cover
cover plate
composite panel
plastic material
fixedly connected
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CN100455434C (zh
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冷鹭浩
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New Tec Integration Xiamen Co Ltd
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冷鹭浩
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Priority to CNB2004100358728A priority Critical patent/CN100455434C/zh
Priority to EP05792094A priority patent/EP1849596A4/en
Priority to PCT/CN2005/001575 priority patent/WO2006034642A1/zh
Priority to US12/444,725 priority patent/US20100187892A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/58—Snap connection
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C7/00—Parts, details, or accessories of chairs or stools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/124—Tongue and groove joints
    • B29C66/1244—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
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    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
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    • B29C66/124—Tongue and groove joints
    • B29C66/1246—Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12469—Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being asymmetric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29L2024/006—Articles with hollow walls multi-channelled
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29L2031/44—Furniture or parts thereof
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]

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  • Rigid Containers With Two Or More Constituent Elements (AREA)

Abstract

本发明涉及一种塑料复合板及其制造方法。一种塑料复合板的制造方法，包括：A.根据设计需要直接吸塑成所需形状塑料板材作为上盖板；B.依据塑料复合板形状直接注塑出具有若干加强筋的下底板，若干加强筋所组成的上表面与上盖板的下底面相吻合；C.将各加强筋的上表面和上盖板的下底面通过胶水粘接方法或用超声波焊接方法固定联接；将上盖板四周边以及下底板的四周边通过胶水粘接方法、焊接方法、扣接方法或螺纹联接方法固定联接。一种塑料复合板，其依据上述的制造方法制造而成。本发明的塑料复合板可直接替代曲木板或实木板(如替代采用曲木板或实木板制造而成的椅子的靠背、座板)。

Description

一种塑料复合板及其制造方法
技术领域
本发明涉及一种塑料复合板及其制造方法。
背景技术
早期家具所使用的板块(如椅子的靠背或坐板)大多采用木材制造，这是因为木板块可根据需要加工出各种形状包括实心直面板或曲面板。随着人们对生态环境的重视，这种采用砍伐森林、破坏生态环境而取得木材并进而制造板块的做法已经逐渐被金属板或塑料板所代替。其中金属板存在有如下的缺点：其一，制造成本高；其二，重量重；其三，不易加工出使用者所需要的形状如曲面板等。其中塑料板也存在有如下缺点：其一，塑料板不能承受较大的重力，使用的安全性不高；其二，为了增加塑料板的强度，一般采用了实心的塑料板，而实心的塑料板重量重、且浪费材料；其三，各塑料板之间的联接不方便，联接强度不高；其四，现有的加工不易加工出使用者所需要的形状如曲面板等。
发明内容
本发明的目的是解决上述已有技术所存在的缺点，提供一种可制造任意曲面、重量轻、强度高、制造成本低的塑料复合板及其制造方法。
本发明的塑料复合板的制造方法采用如下技术方案：一种塑料复合板的制造方法，包括：
A、根据设计需要直接吸塑成所需形状塑料板材作为上盖板；
B、依据塑料复合板形状直接注塑出具有若干加强筋的下底板，若干加强筋所组成的上表面与上盖板的下底面相吻合；
C、将各加强筋的上表面和上盖板的下底面通过胶水粘接方法或用超声波焊接方法固定联接；将上盖板四周边以及下底板的四周边通过胶水粘接方法、焊接方法、扣接方法或螺纹联接方法固定联接。
本发明的塑料复合板采用如下技术方案：一种塑料复合板，包括复合而成的上盖板以及下底板；上盖板为塑料板材依据所需形状塑料板材直接吸塑成的曲面板或平面板；下底板依据塑料复合板的形状直接注塑而成，下底板具有下底壁以及固定于下底壁上表面的若干加强筋；各加强筋组成的上表面与上盖板的下底面相吻合，且各加强筋的上表面位于上盖板的下底面之下。
所述下底壁与所需塑料复合板的下表面曲面相对应。
所述上盖板和下底壁固定联接构成一个封闭的外周板；各加强筋位于外周板内。
所述上盖板扣接在下底壁，且上盖板四周边以及下底壁的四周边通过胶水粘接方式、焊接方式、扣接方式或螺纹联接方式固定联接。
所述各加强筋的上表面和上盖板的下底面通过胶水粘接方式或用超声波焊接方式固定联接。
所述上盖板的上表面和下底壁的下表面均印刷有印刷层，印刷层上带有木纹或大理石的天然材质的颜色或设计图案；或，所述上盖板的上表面和下底壁的下表面均复合有薄膜层，薄膜层上带有木纹或大理石的天然材质的颜色或设计图案。
所述上盖板和下底壁的重合边处设有联接处，联接处的固定联接采用焊接方式或胶水黏接方式。
所述上盖板和下底壁的重合边设有若干个孔，另匹配有若干个自攻螺丝；上盖板和下底板通过自攻螺丝直接锁在孔内而固定联接。
所述上盖板和下底壁的重合边设有若干个孔或者槽，另匹配有若干个带台阶的弹性卡钩；上盖板和下底板通过施以压力将弹性卡钩插入孔或者槽内而固定联接。
所述的上盖板和下底板采用螺栓和螺纹孔配合联接方式固定联接，或采用螺栓和内埋螺母配合联接方式固定联接。
由上述对本发明塑料复合板的制造方法描述可知，和背景技术相比，本发明具有如下优点：
其一，本发明的塑料复合板的制造方法，根据设计需要直接吸塑成所需形状塑料板材作为上盖板；依据塑料复合板形状直接注塑出具有若干加强筋的下底板，若干加强筋所组成的上表面与上盖板的下底面相吻合；上盖板和下底板所组成的形状为所需的塑料复合板的外形状，塑料复合板的曲面的精确度高、重量轻、强度高，制造成本低，塑料复合板可直接替代曲木板或实木板(如替代采用曲木板或实木板制造而成的椅子的靠背、座板)，且质量轻于曲木板或实木板，强度高于曲木板或实木板，外观比曲木板或实木板漂亮。
由上述对本发明塑料复合板的描述可知，和背景技术相比，本发明具有如下优点：
其一，本发明的塑料复合板，上盖板依据所需要的塑料复合板的上表面曲面直接吸塑而成，下底板依据所需要的塑料复合板的形状直接注塑而成，上盖板和下底板所组成的形状为所需的塑料复合板的外形状，塑料复合板的曲面的精确度高、重量轻、强度高，制造成本低，塑料复合板可直接替代曲木板或实木板(如替代采用曲木板或实木板制造而成的椅子的靠背、座板)，且质量轻于曲木板或实木板，强度高于曲木板或实木板，外观比曲木板或实木板漂亮；
其二，上盖板依据所需要的塑料复合板的上表面曲面直接吸塑而成，加工方便，精确度高、重量轻、强度高，制造成本低；下底板依据所需要的塑料复合板的形状直接注塑而成，加工方便，精确度高、重量轻、强度高，制造成本低；
其三，各加强筋组成的上表面与上盖板的下底面相吻合，上盖板的下底面抵靠于各加强筋的上表面，各加强筋支撑上盖板；各加强筋增加下底壁的强度，增加下底板的强度，增加塑料复合板的强度；
其四，上盖板扣接在下底壁，上盖板以及下底壁通过胶水粘接、焊接、扣接或螺纹联接，联接方便、联接强度高；
其五，各加强筋的上表面和上盖板的下底面通过胶水粘接方式或用超声波焊接方式固定联接，联接强度高，加工方便，增加了上盖板以及下底板之间的配合强度，增加了整个塑料复合板的强度；
其六，上盖板的上表面和下底壁的下表面均印刷有印刷层或复合有薄膜层，塑料复合板具有印刷或薄膜层的外观，美观；塑料复合板易清洗、成本低、工艺简单、花样多、有木材外观、大理石外观或各设计图案等优点；
其七，上盖板和下底壁的重合边处设有联接处，联接处的固定联接采用焊接方式或胶水黏接方式，联接方便，成本低；
其八，上盖板和下底壁的重合边上设置有孔，上盖板和下底板设置有自攻螺丝，通过把自攻螺丝直接锁在孔内的方式固定联接，联接方便，成本低；
其九，上盖板和下底板通过施以压力将弹性卡钩插入孔或者槽内而固定联接，联接方便，联接强度高，可拆卸；
其十，上盖板和下底板采用螺栓和螺纹孔配合联接方式固定联接，或采用螺栓和内埋螺母配合联接方式固定联接，联接强度高，可拆卸。
附图说明
附图1为本发明的采用第一种联接结构的塑料复合板的剖视示意图；
附图2为图1的采用第一种联接结构的塑料复合板的剖视分解示意图；
附图3为本发明的采用第二种联接结构的塑料复合板的剖视示意图；
附图4为图3的采用第二种联接结构的塑料复合板的剖视分解示意图；
附图5为本发明的采用第三种联接结构的塑料复合板的剖视示意图；
附图6为图5的采用第三种联接结构的塑料复合板的剖视分解示意图；
附图7为本发明的采用第四种联接结构的塑料复合板的剖视示意图；
附图8为图7的采用第四种联接结构的塑料复合板的剖视分解示意图；
附图9为本发明的采用第五种联接结构的塑料复合板的剖视示意图；
附图10为图9的采用第五种联接结构的塑料复合板的剖视分解示意图；
附图11为本发明的采用第六种联接结构的塑料复合板的剖视示意图；
附图12为图11的采用第六种联接结构的塑料复合板的剖视分解示意图；
附图13为本发明的采用第七种联接结构的塑料复合板的剖视示意图；
附图14为图13的采用第七种联接结构的塑料复合板的剖视分解示意图；
附图15为本发明的采用第八种联接结构的塑料复合板的剖视示意图；
附图16为图15的采用第八种联接结构的塑料复合板的剖视分解示意图；
附图17为印刷有印刷层的上盖板的剖视示意图；
附图18为例一的椅子的立体图；
附图19为例一的椅子的剖视示意图；
附图20为例二的椅子的剖视示意图。
具体实施方式
下面结合附图对本发明作进一步的说明。
一种塑料复合板的制造方法，如图1、2所示，包括：
A、据设计需要直接吸塑成所需形状塑料板材作为上盖板10；
B、依据塑料复合板形状直接注塑出具有若干加强筋16的下底板12，若干加强筋16所组成的上表面与上盖板10的下底面相吻合；
C、将各加强筋16的上表面和上盖板10的下底面通过胶水粘接方法或用超声波焊接方法固定联接；将上盖板10四周边以及下底板12的四周边通过胶水粘接方法、焊接方法、扣接方法或螺纹联接方法固定联接。
一种塑料复合板，如图1、2所示，包括复合而成的上盖板10以及下底板12。上盖板10为塑料板材依据所需形状塑料板材直接吸塑成的曲面板或平面板；下底板12依据塑料复合板的形状直接注塑而成。下底板12具有下底壁14以及若干加强筋16；若干加强筋16固定于下底壁14上表面。下底壁14与所需要的塑料复合板的下表面曲面相对应。各加强筋16组成的上表面与上盖板10的下底面相吻合。各加强筋16的上表面位于上盖板10的下底面之下，各加强筋16位于上盖板10与下底壁14之间，即上盖板10和下底壁14固定联接构成一个封闭的外周板；各加强筋16位于外周板内。
若干加强筋16均匀分布于下底壁14的上表面，若干加强筋16的个数依所需要的塑料复合板的面积高度设计，该设计所需要的复合塑料复合板的强度要求。
如图17所示，上盖板10的上表面和下底壁14的下表面均印刷有印刷层18，印刷层18上带有木纹或大理石的天然材质的颜色或设计图案。上盖板10为由吸塑、直接成形加工而成的单层的或多层的塑料板，塑料板厚度为0.3～4毫米。上盖板为由吸塑、直接成形加工而成的单层的或多层的塑料板，塑料板厚度为0.3～4毫米，塑料复合板整体美观，厚度薄。上盖板10的材料均为PP、PE、ABS工程塑料。
如图1、2所示，上盖板10与下底板12之间的固定联接采用第一联接结构，既，上盖板10扣接在下底壁14；下底壁14上设置有一台阶，上盖板10的下端面抵靠于台阶面；上盖板10四周边以及下底壁14的四周边通过胶水粘接方式固定联接。上盖板10四周边位于下底壁14的四周边的外侧。
或，如图3、4所示，上盖板10与下底板12之间的固定联接采用第二联接结构，既，上盖板10和下底壁14的重合边处设有联接处；联接处的固定联接结构为：上盖板10扣接在下底壁14；下底壁14上设置有一台阶，上盖板10的下端面抵靠于台阶面；上盖板10和下底壁14的重合边处均设有若干个孔，另匹配有若干个带台阶的弹性卡钩22；上盖板10和下底板12通过施以压力将弹性卡钩22插入孔内而固定联接。上盖板10四周边位于下底壁14的四周边的外侧。
或，如图5、6所示，上盖板10与下底板12之间的固定联接采用第三联接结构，既，上盖板10和下底壁14的重合边处设有联接处；联接处的固定联接结构为：上盖板10扣接在下底壁14；下底壁14上设置有一台阶，上盖板10的下端面抵靠于台阶面；上盖板10和下底壁14的重合边处均设有若干个孔，另匹配有若干个自攻螺丝20；上盖板10和下底板12通过自攻螺丝20直接锁在孔内而固定联接。上盖板10四周边位于下底壁14的四周边的外侧。
或，如图7、8所示，上盖板10与下底板12之间的固定联接采用第四联接结构，既，上盖板10和下底壁14的重合边处设有联接处；联接处的固定联接结构为：上盖板10扣接在下底壁14；下底壁14上设置有一台阶，上盖板10的下端面抵靠于台阶面；上盖板10上开设有若干个卡接孔34，下底壁14外表面固设有若干个配合于卡接孔34的卡接件36，卡接件36为上小下大的锥形；上盖板10和下底板12通过卡接件34卡接卡接孔36而固定联接。上盖板10四周边位于下底壁14的四周边的外侧。
或，如图9、10所示，上盖板10与下底板12之间的固定联接采用第五联接结构，既，上盖板10和下底壁14的重合边处设有联接处；联接处的固定联接结构为：上盖板10扣接在下底壁14；下底壁14外周缘注塑出一个卡接槽38，上盖板10的下端面插接卡接槽38内，且上盖板10四周边以及下底壁14的四周边通过胶水粘接。上盖板10四周边位于下底壁14的四周边的外侧。
或，如图11、12所示，上盖板10与下底板12之间的固定联接采用第六联接结构，既，上盖板10和下底壁14的重合边处设有联接处；联接处的固定联接结构为：上盖板10扣接在下底壁14；下底壁14外周缘注塑出一个卡接槽38，上盖板10的下端面插接卡接槽38内，上盖板10和下底壁14的重合边处均设有若干个孔，另匹配有若干个带台阶的弹性卡钩22；通过施以压力将弹性卡钩22插入孔内。上盖板10四周边位于下底壁14的四周边的外侧。
或，如图13、14所示，上盖板10与下底板12之间的固定联接采用第七联接结构，既，上盖板10和下底壁14的重合边处设有联接处；联接处的固定联接结构为：上盖板10扣接在下底壁14；下底壁14外周缘注塑出一个卡接槽38，上盖板10的下端面插接卡接槽38内，上盖板10和下底壁14的重合边处均设有若干个孔，另匹配有若干个自攻螺丝20；自攻螺丝20直接锁在孔内。上盖板10四周边位于下底壁14的四周边的外侧。
或，如图15、16所示，上盖板10与下底板12之间的固定联接采用第八联接结构，既，上盖板10和下底壁14的重合边处设有联接处；联接处的固定联接结构为：上盖板10扣接在下底壁14；下底壁14外周缘注塑出一个卡接槽38，上盖板10的下端面插接卡接槽38内，上盖板10上开设有若干个卡接孔34，下底壁14外表面固设有若干个配合于卡接孔34的卡接件36，卡接件36为上小下大的锥形；上盖板10和下底板12通过卡接件34卡接卡接孔36而固定联接。上盖板10四周边位于下底壁14的四周边的外侧。
各加强筋14的上表面和上盖板10的下底面通过胶水粘接方式或用超声波焊接方式固定联接成一体。各加强筋16组成的上表面与上盖板10的下底面相吻合，上盖板10和下底壁14固定联接构成一个封闭的外周板；各加强筋16位于外周板内。即各加强筋16的上表面与上盖板10的下底面的对应位置的部分下底面相适配。
下面结合具体例子对本发明作进一步的描述。
例一，一种塑料复合椅子，如图18、19所示，包括底座24、支腿架26、座板28、靠背30以及联接杆32。
底座24包括基座以及均匀固定联接于基座的五个脚座，各个脚座上设置有万向滚轮，所以底座24可移动。
支腿架26固定联接于基座中心，支腿架26包括套筒、滑动套接于套筒内的套杆、设置于套筒与套杆之间的升降装置以及调节升降装置的调节杆。通过调节杆可以调节套杆的升降，以达到调节支腿架26高度的目的。
早期的座板28以及靠背30均为曲木板或实木板制造而成，其重量重、浪费木材。本发明的座板28以及靠背30的结构均采用了上述的复合塑料板，其重量轻、强度好、外表面的曲面符合要求、又可根据需要印刷有木材的木纹或大理石纹等，为了节省篇幅，在此对座板28以及靠背30的结构不再作描述。
座板28的下表面设置有第一联接部，通过联第一联接部，座板28固定联接于支腿架26上。靠背30的后表面固定设置有第二联接部。
联接杆32为L形，其一端部固定联接于第一联接部上，另一端部固定联接于第二联接部。
例二，一种塑料复合椅子，如图20所示，包括底座24、支腿架26、座板28以及靠背30。
底座24包括基座以及均匀固定联接于基座的五个脚座，各个脚座上设置有万向滚轮，所以底座24可移动。
支腿架26固定联接于基座中心，支腿架26包括套筒、滑动套接于套筒内的套杆、设置于套筒与套杆之间的升降装置以及调节升降装置的调节杆。通过调节杆可以调节套杆的升降，以达到调节支腿架26高度的目的。
座板28以及靠背30设置成一整体板，整体板的结构采用了上述的复合塑料板，为了节省篇幅，在此对整体板的结构不再作描述。
以上所述，仅为本发明较佳实施例而已，故不能以此限定本发明实施的范围，即依本发明申请专利范围及说明书内容所作的等效变化与修饰，皆应仍属本发明专利涵盖的范围内。

Claims (11)

1、一种塑料复合板的制造方法，其特征在于：方法包括：
A、根据设计需要直接吸塑成所需形状塑料板材作为上盖板；
B、依据塑料复合板形状直接注塑出具有若干加强筋的下底板，若干加强筋所组成的上表面与上盖板的下底面相吻合；
C、将各加强筋的上表面和上盖板的下底面通过胶水粘接方法或用超声波焊接方法固定联接；将上盖板四周边以及下底板的四周边通过胶水粘接方法、焊接方法、扣接方法或螺纹联接方法固定联接。
2、一种塑料复合板，其特征在于：它包括复合而成的上盖板以及下底板；上盖板为塑料板材依据所需形状塑料板材直接吸塑成的曲面板或平面板；下底板依据塑料复合板的形状直接注塑而成，下底板具有下底壁以及固定于下底壁上表面的若干加强筋；各加强筋组成的上表面与上盖板的下底面相吻合，且各加强筋的上表面位于上盖板的下底面之下。
3、根据权利要求2所述的一种塑料复合板，其特征在于：所述上盖板和下底壁固定联接构成一个封闭的外周板；各加强筋位于外周板内。
4、根据权利要求3所述的一种塑料复合板，其特征在于：所述下底壁与所需塑料复合板的下表面曲面相对应。
5、根据权利要求2或3或4所述的一种塑料复合板，其特征在于：所述上盖板扣接在下底壁，且上盖板四周边以及下底壁的四周边通过胶水粘接方式、焊接方式、扣接方式或螺纹联接方式固定联接。
6、根据权利要求5所述的一种塑料复合板，其特征在于：所述各加强筋的上表面和上盖板的下底面通过胶水粘接方式或用超声波焊接方式固定联接。
7、根据权利要求2所述的一种塑料复合板，其特征在于：所述上盖板的上表面和下底壁的下表面均印刷有印刷层，印刷层上带有木纹或大理石的天然材质的颜色或设计图案；或，所述上盖板的上表面和下底壁的下表面均复合有薄膜层，薄膜层上带有木纹或大理石的天然材质的颜色或设计图案。
8、根据权利要求2或3或4所述的一种塑料复合板，其特征在于：所述上盖板和下底壁的重合边处设有联接处，联接处的固定联接采用焊接方式或胶水黏接方式。
9、根据权利要求2或3或4所述的一种塑料复合板，其特征在于：所述上盖板和下底壁的重合边设有若干个孔，另匹配有若干个自攻螺丝；上盖板和下底板通过自攻螺丝直接锁在孔内而固定联接。
10、根据权利要求2或3或4所述的一种塑料复合板，其特征在于：所述上盖板和下底壁的重合边设有若干个孔或者槽，另匹配有若干个带台阶的弹性卡钩；上盖板和下底板通过施以压力将弹性卡钩插入孔或者槽内而固定联接。
11、根据权利要求2或3或4所述的一种塑料复合板，其特征在于：所述的上盖板和下底板采用螺栓和螺纹孔配合联接方式固定联接，或采用螺栓和内埋螺母配合联接方式固定联接。
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PCT/CN2005/001575 WO2006034642A1 (en) 2004-09-30 2005-09-26 A method for producing a composite plastic sheet, the composite plastic sheet and the seat back of a chair made of the composite plastic sheet
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CN102615889B (zh) * 2012-03-23 2015-11-25 王建华 塑料子午空心板以及制造方法

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