CN1269853A - 氨基硅氧烷-聚醚聚合物 - Google Patents

氨基硅氧烷-聚醚聚合物 Download PDF

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CN1269853A
CN1269853A CN98808945A CN98808945A CN1269853A CN 1269853 A CN1269853 A CN 1269853A CN 98808945 A CN98808945 A CN 98808945A CN 98808945 A CN98808945 A CN 98808945A CN 1269853 A CN1269853 A CN 1269853A
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alkoxyl
silane
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汉斯-于尔根·劳滕施拉格尔
安东·黑勒
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Abstract

本发明涉及用一种组合物处理织物的一种方法,该组合物包含至少一种(A)具有至少一种带有伯、仲和/或叔氨基的单价Si-C键联基及具有至少一种(B)通过Si-O-C键联的(异)烷氧基的硅烷或有机硅氧烷。

Description

氨基硅氧烷-聚醚聚合物
本发明涉及一种处理织物的方法,其使用基于含有氨烷基和(异)烷氧基的有机聚硅氧烷的一种组合物并涉及一类新型氨基硅氧烷-聚醚聚合物。
许多最近的专利介绍了对聚氧化烯链或有机聚硅氧烷进行改性以对其许多应用进行性能优化。官能团和聚氧化烯链能够通过Si-O-C或Si-C键联至有机聚硅氧烷上。
DE 3928867提及在聚氨酯泡沫塑料的制备过程中使用聚硅氧烷-聚氧化烯嵌段共聚物,该共聚物包含至少一种连接至硅原子上的氨基官能团。所述聚氧化烯基和氨基官能团能够通过Si-O或Si-C连接。所述聚氧化烯基和氨基官能团可位于链端或位于侧链上。所述氨基官能团包含至少两个氮原子,其中位于链端的氨基官能团必须完全由烷基取代。
未发现对具有如下特征的聚硅氧烷-聚氧化烯嵌段共聚物的介绍:其包含一种连接至硅原子上的氨基官能团且仅有一个氮原子,或其在侧链上包含两个或多个氮原子且其中端基氮原子由至少一个氢原子取代。也没有关于将DE 3928867提及的所述聚合物用于纤维整理的介绍。
US-A-5075403和EP-A-0404698介绍了一种具有氨基和聚氧化烯侧基的聚二有机硅氧烷。所述基团通过Si-C连接。通过氢化硅烷化制备。并介绍了将本发明的聚合物用作增湿剂和分散剂或在纤维柔软剂用作添加剂或用作消泡剂。没有提及Si-O-C键联的聚氧化烯基。
EP-A-0579999介绍了一种用于对基于有机官能团改性的有机聚硅氧烷和微粒状二氧化硅的含水、特别是碱性的配方进行消泡的组合物。在所述配方中使用的有机聚硅氧烷是一种氨基硅氧烷,其的氨基通过通过Si-O-C或Si-C键联至有机聚硅氧烷上。
氨基官能团和聚氧化烯基在有机聚硅氧烷的结合使用也是已知的。烷基胺-聚氧化烯-聚二甲基硅氧烷三元共聚物和聚二甲基硅氧烷-氨基聚氧化烯嵌段共聚物已经用于处理织物(参见,A.M.Czech等人,“用于碳氟去污处理的改性硅氧烷柔软剂”)。在这种情况下,聚氧化烯基通过Si-C键联至有机聚硅氧烷上。
现有技术的缺点是Si-C键联的有机聚硅氧烷基仅仅通过在含氢硅烷和有机聚硅氧烷上的烯丙基聚氧化丙烯基的氢化硅烷化反应而得到。该方法要求较贵的原材料和特别的安全措施,因为氢原子的去除必须在氢化硅烷化反应的情况下才能进行。此外,Si-C键联的有机聚氧化烯基不能一经要求就能容易地去除,然而这正是在织物整理时为了提高上染能力和耐久性所希望的。
本发明的目的是克服现有技术的缺点。
本发明的一个主题是一种处理织物的方法,其中使用一种组合物,该组合物包含至少一种(A)具有至少一种带有伯、仲和/或叔氨基的单价Si-C键联基及具有至少一种(B)通过Si-O-C键联的(异)烷氧基的硅烷或有机硅氧烷。
在所述组合物中,硅烷或有机硅氧烷优选具有通式(I)的单元 R 1 a Q b SiO ( 4 - a - b ) 2 - - - - - ( I ) 且有机聚硅氧烷中的所有其它硅氧烷单元具有通式(II)并 R 1 c SiO ( 4 - c ) 2 - - - - - ( II ) 具有通式(III)的(异)烷氧基,
      (OCnHn(-R)n)o                 (III)其中,R是相同的或不同的并代表氢或甲基。
通式(OChHn(-R)n)o的(异)烷氧基也可通过Si-O-C键在一端或两端连接到有机聚硅氧烷上。所述(异)烷氧基优选为聚氧化乙烯、聚氧化丙烯的加合物和它们的共聚物。通过改变聚氧化乙烯/聚氧化丙烯的比率,可能影响Si-O-C键对水解的稳定性。
R1代表相同或不同的单价的未取代或由氟-、氯-或溴取代的C1-C18烃基,氢原子,C1-C12烷氧基或羟基或烷基二醇基,
Q代表通式(III)的基团
     -R2-[NR3(CH2)m]dN(R3)2          (III)
其中,R2代表二价C1-C18烃基,
R3代表一个氢原子或一个未取代或由氟-、氯-或溴-或C1-C5烷氧基取代的C1-C18烃基,
a为0,1或2,
b为1,2或3,
c为0,1,2或3,
d为0,1,2,3或4,
m为2,3,4,5或6,
n为2,3,4且
o为1-100的值且a和b之和不超过4。
C1-C18烃基的实例是烷基例如甲基、乙基、正丙基、异丙基、正丁基、异丁基、叔丁基、正戊基、异戊基、新戊基、叔戊基;己基如正己基;庚基如正庚基;辛基,如正辛基和异辛基如2,2,4-三甲基戊基;壬基,例如正壬基;癸基,例如正癸基;十二烷基,例如正十二烷基;环烷基,如环戊基、环己基、环庚基和甲基环己基;芳基,如苯基和萘基;烷芳基,如邻-、间-、对-甲苯基,二甲苯基和乙苯基;和芳烷基,如苄基,α-或β-苯乙基。
上述烃基R1可以包含-个脂族双键。其实例是链烯基,例如乙烯基、烯丙基、5-己烯-1-基、E-4-己烯-1-基、Z-4-己烯-1-基、2-(3-环己烯基)乙基和环十二-4,8-双烯基。具有脂族双键的优选R1基是乙烯基、烯丙基和5-己烯-1-基。
然而,优选地,不超过1%的烃基R1含有双键。
氟-、氯-或溴原子取代的C1-C18烃基的实例是3,3,3-三氟正丙基,2,2,2,2′,2′,2′-六氟异丙基,七氟异丙基和邻-、间-、对-氯苯基。
二价C1-C18烃基R2的实例是饱和的直链或支链或环烯基如亚甲基和乙烯基以及丙烯基、丁烯基、戊烯基、己烯基、2-甲基丙烯基、环己烯基和十八烯基或不饱和烯基或芳烯基例如亚己烯基、亚苯基,特别优选正丙烯基和2-甲基丙烯基。
所述烷氧基是通过氧原子连接的上述烷基。上述烷基的实例也完全可用于烷氧基R1
所述烷基二醇基优选具有通式(IV)
 -R2-[O(CHR3)d]nOR4                 (Iv)
其中,R2、R3和d如上述定义,n为1-100的值且R4代表一个氢原子、R3基或为通式-(C=O)-R5的基团,其中R5代表R3或O-R3
在上述通式(I)-(IV)中,优选地,R1代表一个甲基、苯基、C1-C3烷氧基或羟基或通式(IV)的基团,
R2代表一个二价C2-C6烃基,
R3代表一个氢原子、甲基或环烯基,
a为0或1,
b为1,
c为2或3,且
d为1。
特别优选线型聚二甲基硅氧烷,其可含有或不含有C1-C3烷氧基或羟基。在这些聚二甲基硅氧烷中,Q优选代表基团H2N(CH2)2NH(CH2)3-或H2N(CH2)2NHCH2CH(CH3)CH2-。
本发明的另一个主题是(A)具有至少一种带有伯、仲和/或叔氨基的单价Si-C键联基及具有至少一种(B)(异)烷氧基的硅烷或有机聚硅氧烷,但所述有机聚硅氧烷仅含有M和D单元且所述端基氨基具有至少一个氢原子。
通式(OCnHn(-R)n)o的(异)烷氧基也可通过Si-O-C键在一端或两端连接到有机聚硅氧烷上。所述(异)烷氧基优选为聚氧化乙烯、聚氧化丙烯的加合物和它们的共聚物。通过改变聚氧化乙烯/聚氧化丙烯的比率,可能影响Si-O-C键对水解的稳定性。
通式(I)中硅氧烷单元与通式(II)中硅氧烷单元的比率优选为1∶10-30000,特别是1∶20-300。
聚有机硅氧烷与聚氧化烯基的重量比是从99∶1至10∶90,特别是95∶5至30∶70。经氨基取代的硅原子与总的硅原子的比率优选为1∶500至1∶5,特别是1∶200-20。
本发明组合物中氨的含量优选为0.1-0.2mequiv/g,更优选为0.1-0.7mequiv/g,其通过每克有机聚硅氧烷A在滴定到中性点时所消耗的1N盐酸的毫升数而测定。
可能使用一种类型的硅烷或有机硅氧烷(A)。也可选择使用至少两种不同类型的硅烷和/或有机硅氧烷(A)的混合物。
硅烷或有机硅氧烷(A)或两种不同类型的硅烷和/或有机硅氧烷(A)的混合物在25℃下优选具有1-100000mpa.s,更优选1-10000mpa.s的平均粘度。
本发明的又一个主题是本发明组合物的制备方法,其使用至少一种
(A)具有至少一种带有伯、仲和/或叔氨基的单价Si-C键联基的硅烷或有机硅氧烷及使用具有至少一种
(B)(异)烷氧基的二醇。
所述硅烷或有机硅氧烷(A)由化合物(E)、(F)和(G)以及碱性或酸性催化剂制得,化合物(E)选自于:
(E1)具有至少一种带有伯、仲和/或叔氨基的单价Si-C键联基和具有至少一种C1-C4烷氧基的有机硅烷和
(E2)具有至少一种带有伯、仲和/或叔氨基的单价Si-C键联基和具有至少一种C1-C4烷氧基和硅醇基的有机硅氧烷以及
化合物(F)选自于:
(F1)具有至少一种C1-C4烷氧基的有机硅烷和
(F2)具有至少一种C1-C4烷氧基和硅醇基的有机硅氧烷以及
(G)为具有通式H(OCnHn(-R)n)oOH的二醇类,
其中R=甲基或代表H。
有机硅烷(E1)优选具有通式(VI):
QeR6 fSiR1 (4-e-f)                         (VI)
其中,R6为C1-C2烷氧基,
e为1,2或3,以及
f为1,2或3,但e和f之和不超过4,且Q和R1如上述定义。
有机硅氧烷(E2)优选具有至少一种上述通式(I)的硅氧烷单元和至少一种通式(VII)的硅氧烷单元 R 1 g R 6 h R 7 O i Si O ( 4 - g - h ) 2 - - - - - - - ( VII ) 且所有其它硅氧烷单元具有上述通式(II),其中,g代表0,1或2,h为1,2或3,以及i为0或1,但g,h和i之和不超过3,且Q,R1和R6如上述定义,且R7代表H或C1-C6烷基。有机硅氧烷(F1)优选具有通式(VIII):
R6 jSiR1 (4-j)                        (VIII)
其中,j为1,2,3或4,以及
R1和R6如上述定义。
有机硅氧烷(F2)优选具有至少一种上述通式(VII)的硅氧烷单元且有机聚硅氧烷的所有其它硅氧烷单元具有上述通式(II)。
优选地,e为1。
有机聚硅氧烷(E2)和(F2)在25℃下优选具有10-100000mpa.s,更优选20-10000mpa.s,特别优选50-1000mpa.s的平均粘度。
所述酸性催化剂优选为路易斯酸如BF3、Mgcl2和Zncl以及卤素的质子酸化合物如HF、Hcl、HBr和HI,和硫酸化合物例如H2SO4和H2SO3
所述碱性催化剂例如为碱金属氢氧化物,特别是氢氧化钠,氢氧化钾和氢氧化铯,烷氧基碱金属,氢氧化季铵,例如氢氧化四甲胺、氢氧化苄基三甲基胺、氢氧化苄基三乙基胺,丁酸苄基三甲基胺,2-乙基己醇β-羟乙基三甲基胺,氢氧化季鏻,例如氢氧化四正丁基鏻和氢氧化三正丁基-3-[三(三甲基硅氧基)硅烷基]-正丙基鏻,硅氧基碱金属和硅氧基铵,例如硅氧基苄基三甲基铵和硅氧基四甲基铵。
以所用有机硅化合物的重量为基准,在每种情况下催化剂的用量优选为10ppm至1wt.%,更优选为50-1000ppm。
(E)、(F)和(G)的用量取决于所要求的物理数据。
含有酰基的产物可使用酰化氨基官能硅烷或通过本发明的氨基聚氧化烯硅氧烷与酰化剂反应而制得,酰化剂例如为羧酸酐、羧酸酯、羧酸、内酯和碳酸酯。
(A)的制备优选在50-300℃、更优选在80-200℃的温度下进行。
将原料化合物(E)、(F)和(G)的99mol%反应成所述硅烷或有机硅氧烷(A)所需的反应时间在大多数的情况下为1小时至20天,优选为12小时至3天。
为了避免逆反应的发生,重要的是在制备过程中从反应混合物中除去所有消除产物如水、醇和醚。
本发明的处理织物配方优选包含用量为1-60wt.%、更优选为1-30wt.%的(A)硅烷或硅氧烷和用量为40-99wt.%的水。
本发明的化合物可用于处理皮革、粘合织物、纤维素、纤维、织物、无纺布和绸缎的组合物,以及用作消泡剂配方的组份、增湿剂、涂料添加剂和作为聚氨酯泡沫塑料的稳定剂。
本发明化合物的优点是根据其组成,具有极好的滑移效应和极佳的柔软度,并带有极好的亲水性,并根据其组成,在水中容易乳化-自扩散-溶解,高的液体相容性,对强制应用的情况下对水解具有惊人的稳定性,并由于Si-O-C键的部分水解而具有良好的上染能力。而且,本发明的组合物能达到多年的稳定性。此外,该稳定性可通过二醇和PH值的选择而进行调节,PH优选为7-9。
制备实施例1
将粘度为50mpa.s的693.75g羟基封端的聚二甲基硅氧烷与21.38g氨乙基氨丙基甲基二甲氧基硅烷,358.07g聚乙二醇400和一种碱性催化剂混合。得到混浊的白色混合物。在搅拌下将所述混合物逐步加热至200℃,在此过程中通过减压的方法除去挥发性组份。然后得到粘度为430mpa.s和胺值为0.23的清澈至略微混浊的油状液1。制备实施例2
将粘度为50mpa.s的693.75g羟基封端的聚二甲基硅氧烷与21.38g氨乙基氨丙基甲基二甲氧基硅烷,358.07g聚乙二醇400和一种碱性催化剂混合。得到混浊的白色混合物。在搅拌下将所述混合物逐步加热至200℃,在此过程中通过减压的方法除去挥发性组份。在冷却至60℃后充气,然后将10.10g丁二酰酐添加至所述油状液中。90分钟后得到粘度为702mpa.s和胺值为0.12的黄色油状液2。制备实施例3
将粘度为50mpa.s的555.00g羟基封端的聚二甲基硅氧烷与17.10g氨乙基氨丙基甲基二甲氧基硅烷,573.60g聚乙二醇400和一种碱性催化剂混合。得到混浊的白色混合物。在搅拌下将所述混合物逐步加热至200℃,在此过程中通过减压的方法除去挥发性组份。然后得到粘度为209mpa.s和胺值为0.17的清澈至略微混浊的油状液3。制备实施例4
将粘度为50mpa.s的555.00g羟基封端的聚二甲基硅氧烷与17.10g氨乙基氨丙基甲基二甲氧基硅烷,573.60g聚7--醇400和一种碱性催化剂混合。得到混浊的白色混合物。在搅拌下将所述混合物逐步加热至200℃,在此过程中通过减压的方法除去挥发性组份。在冷却至60℃后充气,然后将8.00g丁二酰酐添加至所述油状液中。90分钟后得到粘度为249mpa.s和胺值为0.09的黄色油状液4。实施例5(对比例)
将在25℃下粘度为约70mpa.s的967g羟基封端的聚二甲基硅氧烷与33g氨乙基氨丙基二甲氧基甲基硅烷和40%氢氧化季铵的甲醇溶液的混合物在氮气氛下于80℃下加热并搅拌4小时。然后通过在150℃加热60分钟并减低压力而使所述氢氧化季铵失活,同时将有机聚硅氧烷中在此条件下沸腾的组份除去。所得的有机聚硅氧烷在25℃的粘度为1000mpa.s和滴定胺含量为:每克固含量消耗0.3ml 1N HCl(油状液5)。应用实施例(UE)
将20份油状液1搅拌加入至已由乙酸酸化至PH3的80份水中。得到一个略微混浊的分散体(UE1)。
将20份油状液2搅拌加入至80份水中。得到一个略微混浊的分散体(UE2)。
将20份油状液3搅拌加入至已由乙酸酸化至PH3的80份水中。得到一个清澈的溶液(UE3)。
将20份油状液4搅拌加入至80份水中。得到一个清澈的溶液(UE4)。
将4份乳化剂Genapol X060(由赫斯特有限公司生产)和4份水均匀混合。然后缓慢并分批地加入20份油状液5。使用74.5份水首先缓慢地而然后快速地稀释所得均相混合物。通过用精纺贝纶布过滤所述乳液。随后,将1.5份乙酸(浓缩的)添加至所述乳液(UE5)中。
分别将50g UE1-UE5与950g去离子水混合。将聚酯/棉织物(65∶35)充分地用每种混合物浸洗并在压延机(30kg载荷)上挤压干。将得到的聚酯/棉织物F1-F5在150℃下干燥5分钟。
按0-10的一个相对等级评定手感,其中每种情况下等级10代表最柔软的手感。
织物的亲水性通过以秒为单位测定一滴水a)开始浸湿织物和b)完全被织物吸收的时间而定义。
织物         柔软手感          亲水性
                      开始浸湿时间[s]    吸收时间[s]
F1               8            1               7
F2               8            1               6
F3               6            1               3
F4               6            1               3
F5               10           50             156未经处理           0            1               5
这些结果显示,本发明硅氧烷油状液1至油状液4能够极好地保持经由它们处理的织物的吸收能力并同时使它们具有极好的柔软手感。

Claims (6)

1、一种处理织物的方法,其中使用一种组合物,该组合物包含至少一种(A)具有至少一种带有伯、仲和/或叔氨基的单价Si-C键联基及具有至少一种(B)通过Si-O-C键联的(异)烷氧基的硅烷或有机硅氧烷。
2、如权利要求1所述的使用一种组合物处理织物的方法,其特征在于(B)所述(异)烷氧基是(OCnHn(-R)n)o,其中,R是相同或不同的并代表氢或甲基,n为2,3或4的值和o为0-100的值。
3、如权利要求1或2所述的使用一种组合物处理织物的方法,其中所述硅烷或有机硅氧烷(A)具有至少一种通式(I)的硅氧烷单元 R 1 a Q b Si O ( 4 - a - b ) 2 - - - - - - ( I ) 且有机聚硅氧烷中的所有其它硅氧烷单元具有通式(II) R 1 c SiO ( 4 - c ) 2 - - - - - - ( II )
其中,R1代表相同或不同的单价、未取代或由氟-、氯-或溴取代的C1-C18烃基,氢原子,C1-C12烷氧基或羟基或烷基二醇基,
Q代表通式(III)的基团
-R2-[NR3(CH2)m]dN(R3)2          (III)
其中,R2代表二价C1-C18烃基,
R3代表一个氢原子或一个未取代或由氟-、氯-或溴-或C1-C5烷氧基取代的C1-C18烃基,
  a为0,1或2,
  b为1,2或3,
c为0,1,2或3,
d为0,1,2,3或4,
m为2,3,4,5或6,
且a和b之和不超过4。
4、如权利要求1-3所述的使用一种组合物处理织物的方法,其中所述组合物的氨含量优选为0.01-2mequiv/g,其通过将每克组合物A和B滴定至中性点时所消耗的1N盐酸的毫升数而测定。
5、制备如权利要求1-4所述组合物的方法,其使用至少一种
(A)具有至少一种单价Si-C键联基并带有伯、仲和/或叔氨基的硅烷或有机硅氧烷及使用具有至少一种
(B)(异)烷氧基的二醇。
6、(A)具有至少一种带有伯、仲和/或叔氨基的单价Si-C键联基及具有至少一种(B)(异)烷氧基的一种硅烷或有机聚硅氧烷,但所述有机聚硅氧烷仅含有M和D单元且所述端基氨基具有至少一个氢原子。
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