CN1195894C - 高温合金的抗腐蚀强度 - Google Patents

高温合金的抗腐蚀强度 Download PDF

Info

Publication number
CN1195894C
CN1195894C CNB981206158A CN98120615A CN1195894C CN 1195894 C CN1195894 C CN 1195894C CN B981206158 A CNB981206158 A CN B981206158A CN 98120615 A CN98120615 A CN 98120615A CN 1195894 C CN1195894 C CN 1195894C
Authority
CN
China
Prior art keywords
high temperature
main group
metal
metallic dust
carburizing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB981206158A
Other languages
English (en)
Other versions
CN1219607A (zh
Inventor
I·阿尔斯特鲁普
I·乔尔肯多尔夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Topsoe AS
Original Assignee
Haldor Topsoe AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Haldor Topsoe AS filed Critical Haldor Topsoe AS
Publication of CN1219607A publication Critical patent/CN1219607A/zh
Application granted granted Critical
Publication of CN1195894C publication Critical patent/CN1195894C/zh
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/58After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Powder Metallurgy (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
  • Chemical Vapour Deposition (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Laminated Bodies (AREA)
  • Physical Vapour Deposition (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

一种增强含有铁、镍和铬的高温合金抵抗由渗碳或金属粉尘引起的高温腐蚀的保护方法,包括:(a)在需保护表面上沉积厚度在0.01至10μm范围内的选自一种或几种贵金属、元素周期表中第IV主族和第V主族的元素和它们的混合物的金属薄层。(b)在惰性气氛中在预定温度下和足够时间内退火处理的表面。

Description

高温合金的抗腐蚀强度
技术领域
本发明涉及一种保护含铁、镍和铬的高温合金不受由渗碳或金属粉尘引起的高温腐蚀的方法。
背景技术
在许多工业方法中一个主要的问题是一般用作结构材料的高温合金当暴露在高温下易受氧化或渗碳或金属粉尘的腐蚀变成具有高碳的气体。在石油化学工业可观察到渗碳现象,其中在热解熔炉内在温度高达1100℃下在烃蒸汽混合物内通过烃热裂解产生乙烯。在此裂解过程中,在裂解管的内壁上发生焦沉积。在蒸汽重整炉内,使天然气或其它烃类气体通过在镍催化剂上的催化反应转化为CO和H2。在过热或过量碳活化之后可观察到管壁的渗碳现象。在用于钢的热处理或渗碳作用的工业熔炉内,炉栅和熔炉壁上也出现渗碳。用CO2冷却的核反应器的组分可由CO2引起渗碳,和用氦冷却的反应器的热交换器可由氦中所含的杂质如CO和CH4引起渗碳。在煤气化反应中和在废物焚烧厂内,可能引起渗碳反应,但是由氯引起的硫化反应和腐蚀更为严峻。蒸汽重整炉的下游,回收热的装置易受称之为‘金属粉尘’的腐蚀。这使含铁、镍和钴的合金遭受摧毁性的渗碳过程,导致合金分解成由碳、碳化物、金属和氧化物的颗粒组成的‘粉尘’。结果导致合金表面的磨损。与上述渗碳作用相反,在温度低至约450℃时出现金属粉尘。大量研究的结果证明所有高温合金都易于出现金属粉尘。已显示出气体中添加H2S可防止渗碳作用和金属粉尘。然而,由于人们不期望的效果,例如催化剂中毒,在许多情况下不能使用。通常合适的用于保护这种合金不受高温腐蚀的有效装置现在仍未加以改进。
通常保护高温合金不受腐蚀是依靠外层形成的氧化铬。然而,在大多数实际情况下,这种氧化物层不具有长期保护的能力,这是因为氧化物层易于形成裂缝和由于与下层合金粘合的缺乏可发生剥落。当采用可保护的混合氧化物层来涂覆合金表面以进行相似的保护时,风险同样存在。
发明内容
本发明的方法不存在这种风险,这是因为它不需要生成与合金的热性能和机械性能大不相同的表面氧化物层。
按照本发明,提供一种保护由含铁、镍和铬的高温合金制成的工厂部件和组件,例如容器、管、套筒等不受渗碳或金属粉尘腐蚀的方法。该方法包括:(a)清洗合金表面,(b)在表面上沉积贵金属或第IV主族元素(例如Sn和Pb)或第V主族元素(Sb和Bi)的薄层,和(c)在惰性气氛下加热表面到预定温度范围的时间以在需保护的表面内外均匀分布贵金属。
可通过包括物理或化学蒸汽沉积或浸渍、喷雾或电镀的常规方法沉积上述金属。
实施例
如下实施例旨在详细描述制备和使用上述发明的方式。
使用直径约为18mm和厚度为6mm,由具有如下成份(重量%)的合金800H制成的作为实验样品的圆盘进行大量的金属粉尘腐蚀实验:
0.05-0.1C,至多1.0Si,至多1.5Mn,至多0.015S,30.0-35.0Ni,20.0Cr,45Fe,0.15-0.6Ti,0.15-0.6Al,至多0.75Cu。
实施例1
在如下条件下测试用于金属粉尘腐蚀的实验样品:
气体压力:34巴
气体组分:49.3% H2,15.6% CO,5.6% CO2,29.5% H2O
气体的速度:最大10m/s
样品的温度:650℃
持续时间:200h
在不经表面处理之后和在许多不同的包括抛光和清洁表面的常规预处理、机械处理和表面的氧化之后进行实验。所使用的机械处理方法是喷沙法和喷射硬化。在所有这些情况下,实验之后可观察到严重的金属粉尘侵害,即形成碳、锈斑和材料的损失。然而,当按照本发明预先处理实验样品时,在上述金属粉尘腐蚀实验之后在预处理的表面上没有看见腐蚀的迹象。
使用如下预处理方式:抛光和清洁表面。采用物理蒸汽喷镀法使大约1μm厚的金层沉积在需保护的表面上。最终,使样品在氦气流中在900℃下保持30分钟。
实施例2
在如下条件下测试具有上述成分的800H合金实验样品:
气体压力:34巴
气体组分:39.4% H2,37.2% CO,1.7% CO2,21.7% H2O
气体的速度:最大10m/s
样品的温度:653℃
持续时间:100h
在实验之前采用如下预处理方式:
抛光和清洁表面。采用电化学法在表面上沉积大约3μm厚的锡层。使样品在氦气流中在800℃下保持30分钟。
在金属粉尘腐蚀实验之后没有在预处理的表面上看到腐蚀的迹象。

Claims (3)

1.一种增强含有铁、镍和铬的高温合金抵抗由渗碳或金属粉尘引起的高温腐蚀的保护方法,包括:
(a)在需保护表面上沉积厚度在0.01至10μm范围内的选自一种或几种贵金属、元素周期表中第IV主族和第V主族的元素和它们的混合物的金属薄层;
(b)在惰性气氛中、在至少800℃的温度下使处理过的表面退火,以使在高温合金表面的沉积金属均匀分布。
2.按照权利要求1的方法,其中第IV主族的金属是Sn和/或Pb。
3.按照权利要求1的方法,其中第V主族的金属是Sb和/或Bi。
CNB981206158A 1997-09-19 1998-09-18 高温合金的抗腐蚀强度 Expired - Fee Related CN1195894C (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US5953897P 1997-09-19 1997-09-19
US059,538 1997-09-19
US059538 1997-09-19

Publications (2)

Publication Number Publication Date
CN1219607A CN1219607A (zh) 1999-06-16
CN1195894C true CN1195894C (zh) 2005-04-06

Family

ID=22023614

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB981206158A Expired - Fee Related CN1195894C (zh) 1997-09-19 1998-09-18 高温合金的抗腐蚀强度

Country Status (14)

Country Link
EP (1) EP0903424B1 (zh)
JP (1) JP4372243B2 (zh)
KR (1) KR100316222B1 (zh)
CN (1) CN1195894C (zh)
AT (1) ATE215623T1 (zh)
AU (1) AU744761B2 (zh)
DE (1) DE69804559T2 (zh)
DK (1) DK0903424T3 (zh)
EA (1) EA001169B1 (zh)
ES (1) ES2173535T3 (zh)
NO (1) NO320781B1 (zh)
NZ (1) NZ331958A (zh)
TW (1) TW434326B (zh)
UA (1) UA58503C2 (zh)

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6602355B2 (en) * 1997-09-19 2003-08-05 Haldor Topsoe A/S Corrosion resistance of high temperature alloys
EP1111697A1 (en) * 1999-05-27 2001-06-27 Toyo Kohan Co., Ltd Surface-treated steel sheet for battery case, battery case comprising the same, methods for producing them, and battery
JP3952861B2 (ja) 2001-06-19 2007-08-01 住友金属工業株式会社 耐メタルダスティング性を有する金属材料
EP1606050A1 (en) * 2003-03-17 2005-12-21 L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Method of protecting equipment against corrosion at high temperature
FR2852610B1 (fr) * 2003-03-17 2005-05-13 Procede de protection contre la corrosion a haute temperature
SE526673C2 (sv) 2003-08-28 2005-10-25 Sandvik Intellectual Property Användning av en metallförstoftningsresistent kopparlegering
FR2870859A1 (fr) * 2004-05-27 2005-12-02 Air Liquide Pieces pour equipement destine a fonctionner sous pression et a haute temperature
WO2007080856A1 (ja) 2006-01-11 2007-07-19 Sumitomo Metal Industries, Ltd. 耐メタルダスティング性に優れた金属材料
KR100887823B1 (ko) 2007-06-13 2009-03-09 현대자동차주식회사 차량용 배터리 단자 제조 방법
WO2009107585A1 (ja) 2008-02-27 2009-09-03 住友金属工業株式会社 耐浸炭性金属材料
US8163809B2 (en) 2009-11-30 2012-04-24 L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Process for decreasing or eliminating unwanted hydrocarbon and oxygenate products caused by Fisher Tropsch Synthesis reactions in a syngas treatment unit
US8168687B2 (en) 2009-11-30 2012-05-01 L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Process for decreasing or eliminating unwanted hydrocarbon and oxygenate products caused by Fisher Tropsch synthesis reactions in a syngas treatment unit
US8202914B2 (en) * 2010-02-22 2012-06-19 L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Process for decreasing or eliminating unwanted hydrocarbon and oxygenate products caused by Fisher Tropsch Synthesis reactions in a syngas treatment unit
JP5177330B1 (ja) 2011-06-24 2013-04-03 新日鐵住金株式会社 耐浸炭性金属材料
ES2708984A1 (es) 2017-09-22 2019-04-12 Haldor Topsoe As Quemador para un reactor catalítico con revestimiento de slurry con alta resistencia a la desintegración en polvo métalico

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5618876B2 (zh) * 1973-06-23 1981-05-01
DE2439739A1 (de) * 1974-08-19 1976-03-04 Czepek & Co Verfahren zur verbesserung der korrosionsbestaendigkeit elektrischer rohrheizkoerper
JPS61119678A (ja) * 1984-11-16 1986-06-06 Nippon Steel Corp 高耐食性鉛−錫系合金メツキ鋼板
JPS61166987A (ja) * 1985-01-17 1986-07-28 Hitachi Cable Ltd ラジエ−タ用フイン材
JPH0525635A (ja) * 1991-04-23 1993-02-02 Sumitomo Metal Ind Ltd 乾式Ti系めつきステンレス鋼材の製造方法
US5397652A (en) * 1992-03-27 1995-03-14 The Louis Berkman Company Corrosion resistant, colored stainless steel and method of making same
JP3472577B2 (ja) * 1993-01-04 2003-12-02 シェブロン ケミカル カンパニー 水添脱アルキル方法

Also Published As

Publication number Publication date
JPH11172473A (ja) 1999-06-29
EP0903424A1 (en) 1999-03-24
UA58503C2 (uk) 2003-08-15
NZ331958A (en) 1999-09-29
AU744761B2 (en) 2002-03-07
EA199800742A1 (ru) 1999-04-29
EA001169B1 (ru) 2000-10-30
CN1219607A (zh) 1999-06-16
KR100316222B1 (ko) 2002-01-12
NO984240D0 (no) 1998-09-14
JP4372243B2 (ja) 2009-11-25
EP0903424B1 (en) 2002-04-03
DE69804559D1 (de) 2002-05-08
KR19990029962A (ko) 1999-04-26
NO320781B1 (no) 2006-01-30
ATE215623T1 (de) 2002-04-15
DK0903424T3 (da) 2002-07-22
ES2173535T3 (es) 2002-10-16
DE69804559T2 (de) 2002-10-17
TW434326B (en) 2001-05-16
NO984240L (no) 1999-03-22
AU8607698A (en) 1999-04-01

Similar Documents

Publication Publication Date Title
CN1195894C (zh) 高温合金的抗腐蚀强度
CA1043190A (en) Protective films
Agüero et al. Metal dusting protective coatings. A literature review
EP0956373B1 (en) Surface alloyed high temperature alloys
WO2001094664A2 (en) Coating system for high temperature stainless steel
CN1016798B (zh) 铁素体铬合金带钢连续热浸镀铝的方法
CA2304933A1 (en) Diffusion heat treated thermally sprayed coatings
US6613452B2 (en) Corrosion resistant coating system and method
CA2357407C (en) Coating system for high temperature stainless steels
JP2004051634A (ja) 炭化水素転化方法
US6602355B2 (en) Corrosion resistance of high temperature alloys
RU2084554C1 (ru) Сплав, стойкий к воздействию расплавленного цинка, для нанесения покрытия, способ его нанесения на изделие и изделие с покрытием
EP0589679A2 (en) Method of preventing fuel thermal degradation deposits
GB2107360A (en) Depositing silicon on metal
CA2456764C (en) Furnace run length extension by fouling control
US6524402B1 (en) Passivation method for metallic articles of nickel and iron-based superalloy
Saaedi et al. Corrosion resistance of Ni‐50Cr HVOF coatings on 310S alloy substrates in a metal dusting atmosphere
Tsipas et al. Thermochemical treatments for protection of steels in chemically aggressive atmospheres at high temperatures
EP0889146B1 (fr) Acier réfractaire chromisé, son procédé d'obtention et ses utilisations dans des applications anti-cokage
GB2126572A (en) Corrosion resistant alumina layer on metallic substrates
Igolkin Thermal Diffusion Coatings for Protection from Gas Corrosion, Coke Deposition, and Carburization.
JPS6274063A (ja) 鉄鋼表面処理方法
Schutze et al. Protective Coatings for High Temperatures and High Sulphur-Low Oxygen Environments
Geers et al. New surface protection system against Metal Dusting
SA95160356A (ar) عمليات تكسير

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20050406

Termination date: 20110918