CN116160732A - 一种吸湿排汗面料及其制备方法 - Google Patents
一种吸湿排汗面料及其制备方法 Download PDFInfo
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 17
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000010335 hydrothermal treatment Methods 0.000 claims abstract description 15
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
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Abstract
本发明公开了一种吸湿排汗面料及其制备方法,所述吸湿排汗面料包括两层,按重量份计,其中一层组成包括:50‑60份铜钱草纤维和40‑50份涤纶纤维;另一层组成包括:2‑10份木香纤维、25‑35份改性木槿纤维、25‑30份氨纶和30‑35份碳纤维;其中,所述改性木槿纤维是由木槿纤维经水热处理和碱化处理后得到,本发明采用双层编织结构,贴合身体侧为面料A,通过木香纤维、木槿纤维和氨纶吸附汗水,并弱碱性的木香纤维、木槿纤维与弱碱性的汗水酸碱中和,防止汗渍沾染在面料上清洗不便,汗水被面料B吸附,由于铜钱草纤维吸附水资源能力强于木香纤维、木槿纤维和氨纶,其汗水附着在面料B上,其吸湿排汗效果好,确保内部的面料A贴合舒适,同时木槿纤维具备良好的保温效果。
Description
技术领域
本发明涉及面料制备技术领域,尤其涉及一种吸湿排汗面料及其制备方法。
背景技术
随着人们生活水平的不断提高,人们对面料的功能性要求逐步提升,比如人们在炎热的夏季选择衣服时,更加趋向于选择穿着舒适,品质高且具有吸湿排汗功能、清爽干燥的面料。为了提高面料的吸湿排汗性能,市面上常采用多孔纤维材料,利用纤维表面微孔沟槽产生的毛细现象使汗水扩散、传输,迁移至织物表面并分散,以实现面料导湿快干的目的。
吸湿排汗面料采用的吸湿排汗纤维主要是利用纤维截面异型化使纤维表面形成凹槽,借助凹槽的芯吸导湿结构,迅速吸收皮肤表层的湿气及汗水,并迅速排出体外,再由布表的纤维将汗水扩散并迅速蒸发掉,从而达到吸湿排汗、调节体温的目的,使肌肤保持干爽和凉快。
目前市面上生产的吸湿排汗面料,一种是耐穿性能好,但吸湿性和导湿性太差,对面料内的抽湿能力较差;一种是吸湿排汗性虽好,但织物上容易聚集汗液,不易清洗。
发明内容
本发明的目的在于减少上述情况带来的影响,而提供一种吸湿排汗面料及其制备方法。
为实现上述目的,本发明采用了如下技术方案:一种吸湿排汗面料的制备方法,所述吸湿排汗面料包括两层,按重量份计,其中一层组成包括:50-60份铜钱草纤维和40-50份涤纶纤维;另一层组成包括:2-10份木香纤维、25-35份改性木槿纤维、25-30份氨纶和30-35份碳纤维;
其中,所述改性木槿纤维是由木槿纤维经水热处理和碱化处理后得到。
优选的,一种吸湿排汗面料的制备方法,包括以下步骤:
S1:将铜钱草纤维和涤纶纤维为原料进行混合,混匀后形成产物A,将产物A喂入细纱机牵伸区进行牵伸,采用赛络纺技术进行纺纱进行编制形成纱线A,纱线A双面平针形成面料A;
S2:将木香纤维、氨纶和碳纤维为原料混合,混合后形成产物B;
S3:取木槿去除杂质并清洗晾干后,对其进行水热处理和碱化处理,得到改性木槿纤维,将改性木槿纤维与产物B按照质量比2:5混合,形成产物C,产物C喂入细纱机牵伸区同步牵伸,采用编织机进行编制形成纱线B,纱线B双面平针形成面料B;
S4:面料A和面料B复合形成吸湿排汗面料。
优选的,所述步骤S3中水热处理是先采用95-100℃的热水对木槿纤维进行喷淋0.5-1h,再通过20-35℃盐酸溶液浸泡2-3小时,随后用蒸馏水洗涤至中性后。
优选的,所述步骤S3中碱化处理,即采用氢氧化钠溶液浸泡木槿纤维8-12h,控制PH为7.2-7.8,干燥处理后得到改性木槿纤维。
优选的,所述盐酸溶液为3.0mol/L、氢氧化钠2.5mol/L。
优选的,所述步骤S1中纱线A双面平针横密:72.4/10cm;纵密:52.8/10cm;针号:11.5G;克重:365克/平方米。
优选的,所述步骤S3中纱线A双面平针横密:72.4/10cm;纵密:52.8/10cm;针号:11.5G;克重:365克/平方米。
优选的,吸湿排汗面料由上述制备方法制备而成。
与现有技术相比,本发明的有益效果是:
采用双层复合形成面料,贴合身体侧为面料B,改性木槿纤维通过水热处理祛除细菌,通过酸洗祛除木槿纤维表面易脱落的弱碱性杂质,随后通过盐酸洗去木槿纤维上的弱酸,确保木槿纤维上的弱碱性存留更持久,汗水中的水分被面料B中的木香纤维、改性木槿纤维和氨纶吸附汗水,并弱碱性的改性木槿纤维与弱碱性的汗水酸碱中和,防止汗渍沾染在面料上清洗不便,由于铜钱草纤维吸附水资源能力强于木香纤维、改性木槿纤维和氨纶,其水分附着在面料A上,其吸湿排汗效果好,确保内部的面料B贴合舒适,同时改性木槿纤维具备良好的保温效果,木香有独特的气香,防抗菌蚊虫,碳纤维增强面料A的强度,相较于普通木槿纤维,其去汗渍效果更好。
具体实施方式
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1,本实施例中的吸湿排汗面料制备原料,由两层组成,按重量份计,其中一层组成包括:55份铜钱草纤维和45份涤纶纤维;另一层组成包括:5份木香纤维、30份改性木槿纤维、30份氨纶和30份碳纤维;其中,改性木槿纤维是由木槿纤维经水热处理和碱化处理后得到。
制备方法包括以下步骤:
S1:将铜钱草纤维和涤纶纤维为原料进行混合,混匀后形成产物A,将产物A喂入细纱机牵伸区进行牵伸,采用赛络纺技术进行纺纱进行编制形成纱线A,纱线A双面平针形成面料A;
S2:将木香纤维、氨纶和碳纤维为原料混合,混合后形成产物B;
S3:取木槿去除杂质并清洗晾干后,对其进行水热处理和碱化处理,得到改性木槿纤维,将改性木槿纤维与产物B按照质量比2:5混合,形成产物C,产物C喂入细纱机牵伸区同步牵伸,采用编织机进行编制形成纱线B,纱线B双面平针形成面料B;
S4:面料A和面料B复合形成吸湿排汗面料。
步骤S3中水热处理是先采用95-100℃的热水对木槿纤维进行喷淋0.5-1h,再通过20-35℃盐酸溶液浸泡2-3小时,随后用蒸馏水洗涤至中性后。
步骤S3中碱化处理,即采用氢氧化钠溶液浸泡木槿纤维8-12h,控制PH为7.2-7.8,干燥处理后得到改性木槿纤维。
盐酸溶液为3.0mol/L、氢氧化钠2.5mol/L。
步骤S1中纱线A双面平针横密:72.4/10cm;纵密:52.8/10cm;针号:11.5G;克重:365克/平方米。
步骤S3中纱线A双面平针横密:72.4/10cm;纵密:52.8/10cm;针号:11.5G;克重:365克/平方米。
实施例2,本实施例中的吸湿排汗面料制备原料,由两层组成,按重量份计,其中一层组成包括:55份铜钱草纤维和45份涤纶纤维;另一层组成包括:10份木香纤维,25份改性木槿纤维、25份氨纶和35份碳纤维;其中,改性木槿纤维是由木槿纤维经水热处理和碱化处理后得到。
制备方法包括以下步骤:
S1:将铜钱草纤维和涤纶纤维为原料进行混合,混匀后形成产物A,将产物A喂入细纱机牵伸区进行牵伸,采用赛络纺技术进行纺纱进行编制形成纱线A,纱线A双面平针形成面料A;
S2:将木香纤维、氨纶和碳纤维为原料混合,混合后形成产物B;
S3:取木槿去除杂质并清洗晾干后,对其进行水热处理和碱化处理,得到改性木槿纤维,将改性木槿纤维与产物B混合形成产物C,产物C喂入细纱机牵伸区同步牵伸,采用编织机进行编制形成纱线B,纱线B双面平针形成面料B;
S4:面料A和面料B复合形成吸湿排汗面料。
实施例3,本实施例中的吸湿排汗面料制备原料,由两层组成,按重量份计,其中一层组成包括:55份铜钱草纤维和45份涤纶纤维;另一层组成包括:2份木香纤维,35份改性木槿纤维、25份氨纶和30份碳纤维;其中,改性木槿纤维是由木槿纤维经水热处理和碱化处理后得到。
制备方法包括以下步骤:
S1:将铜钱草纤维和涤纶纤维为原料进行混合,混匀后形成产物A,将产物A喂入细纱机牵伸区进行牵伸,采用赛络纺技术进行纺纱进行编制形成纱线A,纱线A双面平针形成面料A;
S2:将木香纤维、氨纶和碳纤维为原料混合,混合后形成产物B;
S3:取木槿去除杂质并清洗晾干后,对其进行水热处理和碱化处理,得到改性木槿纤维,将改性木槿纤维与产物B混合形成产物C,产物C喂入细纱机牵伸区同步牵伸,采用编织机进行编制形成纱线B,纱线B双面平针形成面料B;
S4:面料A和面料B复合形成吸湿排汗面料。
对比例1,一种吸湿排汗面料的制备方法,吸湿排汗面料制备原料包括5份木香纤维、30份木槿纤维、30份氨纶、30份碳纤维、55份铜钱草纤维、45份涤纶纤维。
吸湿排汗面料的制备方法包括以下步骤:
S1将铜钱草纤维和涤纶纤维为原料进行混合,混匀后形成产物A,将产物A喂入细纱机牵伸区进行牵伸,采用赛络纺技术进行纺纱进行编制形成纱线A,纱线A双面平针形成面料A;
S2;将木香纤维、木槿纤维、氨纶和碳纤维为原料混合,混合后形成产物B,产物B喂入细纱机牵伸区同步牵伸,采用编织机进行编制形成纱线B,纱线B双面平针形成面料B;
S3;面料A和面料B复合形成吸湿排汗面料。
对比例2,一种吸湿排汗面料的制备方法,吸湿排汗面料制备原料包括5份木香纤维、30份氨纶、30份碳纤维、55份铜钱草纤维、45份涤纶纤维。
一种吸湿排汗面料的制备方法,包括以下步骤:
S1将铜钱草纤维和涤纶纤维为原料进行混合,混匀后形成产物A,将产物A喂入细纱机牵伸区进行牵伸,采用赛络纺技术进行纺纱进行编制形成纱线A,纱线A双面平针形成面料A;
S2;将木香纤维、氨纶和碳纤维为原料混合,并加入适量碳酸钾混合后形成产物B,产物B喂入细纱机牵伸区同步牵伸,采用编织机进行编制形成纱线B,纱线B双面平针形成面料B;
S3面料A和面料B复合形成吸湿排汗面料。
为了进一步说明本发明的技术进步性,现采用实验进一步说明。
实验方法:通过实施例1-3、对比例1制备的面料样品,分别进行以下检测试验:
1.根据GB/T21655.1-2008纺织品吸湿速干性的评定,测定各样品的吸湿速干性能,具体的检测参数为吸水率/%,透湿量,干燥速率。
2.根据FZ/T 73023-2006抗菌针织品标准,测定各样品的抗菌率/%,汗渍率。
3.根据GB/T3922-2013纺织品耐汗渍色牢度标准,测量面料汗渍清洗效率。
清洗次数 | 实施例1 | 实施例2 | 实施例3 | 对比例1 | 对比例2 |
1 | 99% | 95% | 98% | 98% | 98% |
3 | 99% | 95% | 98% | 98% | 88% |
5 | 98% | 94% | 98% | 93% | 79% |
7 | 98% | 93% | 97% | 89% | 70% |
9 | 97% | 93% | 97% | 85% | 62% |
本发明实施例1制成的吸湿排汗面料,在吸水率、透湿量和干燥速率上有优良的效果,排汗效果好,同时具备良好的抗菌效果。
对比例1采用传统的木槿纤维,其在7次洗涤后,面料汗渍清洗效率明显下降,即木槿纤维中易脱离的碱性材料丢失,碱性也在逐渐丢失,致使去渍效果开始变差,对比例2中采用碳酸钾,其清洗过后,碱性丢失严重,无法保证去渍效果。
实施例3相较于实施例1和实施例2采用较少的木香,致使抗菌能力大大降低,实施例2相较于实施例1,采用较多的木香,但是抗菌效果相近。
在对比例2中未使用木槿纤维,致使贴身的面料B吸水率、透湿量和干燥速率大大降低。
结论:本发明制备得到的面料不仅具有优异的抗菌性能,同时通过对实施例和对比例面料的吸水率/%,透湿量,干燥速率的测量,不仅可以使皮肤表面始终保持干燥,而且还具有较优异的吸湿排汗效果,有效实现面料导湿功能,同时易于汗渍的祛除,具有较高的实用性。
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (8)
1.一种吸湿排汗面料的制备方法,其特征在于,所述吸湿排汗面料包括两层,按重量份计,其中一层组成包括:50-60份铜钱草纤维和40-50份涤纶纤维;另一层组成包括:2-10份木香纤维、25-35份改性木槿纤维、25-30份氨纶和30-35份碳纤维;
其中,所述改性木槿纤维是由木槿纤维经水热处理和碱化处理后得到。
2.根据权利要求1所述的一种吸湿排汗面料的制备方法,其特征在于,包括以下步骤:
S1:将铜钱草纤维和涤纶纤维为原料进行混合,混匀后形成产物A,将产物A喂入细纱机牵伸区进行牵伸,采用赛络纺技术进行纺纱进行编制形成纱线A,纱线A双面平针形成面料A;
S2:将木香纤维、氨纶和碳纤维为原料混合,混合后形成产物B;
S3:取木槿去除杂质并清洗晾干后,对其进行水热处理和碱化处理,得到改性木槿纤维,将改性木槿纤维与产物B按照质量比2:5混合,形成产物C,产物C喂入细纱机牵伸区同步牵伸,采用编织机进行编制形成纱线B,纱线B双面平针形成面料B;
S4:面料A和面料B复合形成吸湿排汗面料。
3.根据权利要求1所述的一种吸湿排汗面料的制备方法,其特征在于:所述步骤S3中水热处理是先采用95-100℃的热水对木槿纤维进行喷淋0.5-1h,再通过20-35℃盐酸溶液浸泡2-3小时,随后用蒸馏水洗涤至中性后。
4.根据权利要求3所述的一种吸湿排汗面料的制备方法,其特征在于:所述步骤S3中碱化处理,即采用氢氧化钠溶液浸泡木槿纤维8-12h,控制PH为7.2-7.8,干燥处理后得到改性木槿纤维。
5.根据权利要求4所述的一种吸湿排汗面料的制备方法,其特征在于:所述盐酸溶液为3.0mol/L、氢氧化钠2.5mol/L。
6.根据权利要求2所述的一种吸湿排汗面料的制备方法,其特征在于:所述步骤S1中纱线A双面平针横密:72.4/10cm;纵密:52.8/10cm;针号:11.5G;克重:365克/平方米。
7.根据权利要求2所述的一种吸湿排汗面料的制备方法,其特征在于:所述步骤S3中纱线A双面平针横密:72.4/10cm;纵密:52.8/10cm;针号:11.5G;克重:365克/平方米。
8.一种吸湿排汗面料,其特征在于,由权利要求1-7中任一项所述的制备方法制备而成。
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