CN114988095B - Roller brush inner core birdcage frame assembly equipment - Google Patents
Roller brush inner core birdcage frame assembly equipment Download PDFInfo
- Publication number
- CN114988095B CN114988095B CN202210693185.3A CN202210693185A CN114988095B CN 114988095 B CN114988095 B CN 114988095B CN 202210693185 A CN202210693185 A CN 202210693185A CN 114988095 B CN114988095 B CN 114988095B
- Authority
- CN
- China
- Prior art keywords
- iron
- frame
- bar
- pushing
- iron bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 458
- 229910052742 iron Inorganic materials 0.000 claims abstract description 229
- 238000009826 distribution Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 description 9
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides equipment for assembling a birdcage frame of an inner core of a roller brush, which comprises a machine table, an end cover feeding device, an iron strip arranging device, a middle rotary table, a grabbing device, an iron strip folding device and an end cover pushing device, wherein the iron strip folding device folds a plurality of iron strips according to a preset shape, the end cover feeding device sends the end cover arrangement to the end cover pushing device, and the end cover pushing device pushes the end cover towards the direction of the iron strip folding device to assemble the end cover with the folded iron strips; the iron strip feeding device densely arranges a plurality of iron strips and pushes the iron strips to the iron strip arranging device; the iron strip arranging device transfers the iron strips one by one to the transfer table; the grabbing device grabs and transfers the iron bars on the middle rotary table to the iron bar folding device; the grabbing device synchronously grabs and transfers the assembled birdcage frame to the outside; the novel structure can facilitate processing, production, assembly and subsequent overhaul, and has compact overall structure, thereby effectively reducing the occupied space of equipment.
Description
Technical Field
The invention relates to the field of roller brush processing equipment, in particular to roller brush inner core birdcage frame assembly equipment.
Background
In daily building decoration engineering, a roller brush is often used when large-area paint is rolled, and the rolling surface range is wide, so that the roller brush is the most labor-saving and time-saving brush, and particularly after an extension rod is connected, the wall surface can be easily painted to be higher than or higher than a ceiling; the roller brush comprises an inner core bird cage frame and a roller hair sleeve sleeved on the outer side, wherein the traditional bird cage assembly is formed by manually assembling end covers on two sides of the bird cage and a plurality of iron strips in the middle, and knocking and assembling by adopting a wood hammer or a rubber hammer after hand pre-pressing, so that the roller brush has the advantages of low assembly speed, low efficiency, time and labor consumption, easiness in misoperation and injury during repeated mechanical fatigue, and low assembly speed and quality of the bird cage;
patent (CN 210232180U) provides a full-automatic roller brushing birdcage assembly machine, which comprises a machine table, a conveying table and a conveying table, wherein the conveying table is installed at one end of the machine table, the conveying table is installed at the other end of the machine table, a feeding mechanism communicated with the conveying table is installed at one end of the machine table, a control panel is installed at one side of the feeding mechanism, the output end of the feeding mechanism is connected with one end of a linear vibration discharging table, the other end of the linear vibration discharging table is connected with one end of a screw rod conveying structure, a folding assembly is installed at the other end of the upper end face of the machine table, which is close to the screw rod conveying structure, and end pushing structures are symmetrically installed at two sides of the folding assembly; under the integral cooperation, the automatic production line has the characteristics of improving the working efficiency, increasing the product quality, forming a production line working platform with very small error rate through the cooperation of all structures, realizing automatic production and the like; however, the whole occupation space of the equipment is large, and especially the structure and the cooperation between the feeding mechanism and the linear vibration discharging table are complex, the structure is inconvenient to produce, assemble and overhaul, and the occupation space is large, so that the equipment needs to be improved.
Disclosure of Invention
In order to overcome the defects of the prior art, the technical problem to be solved by the invention is to provide the assembly equipment for the inner core birdcage frame of the roller brush, which has novel structure, can be conveniently processed, produced and assembled and subsequently overhauled, has compact integral structure, and can effectively reduce the occupied space of the equipment.
To achieve the purpose, the invention adopts the following technical scheme:
the invention provides equipment for assembling a birdcage frame with an inner core of a roller brush, which comprises a machine table, an end cover feeding device, an iron bar arranging device, a middle rotary table, a grabbing device, an iron bar folding device and an end cover pushing device, wherein the end cover feeding device, the iron bar arranging device, the middle rotary table, the grabbing device, the iron bar folding device and the end cover pushing device are arranged on two sides of the iron bar folding device; the iron strip feeding device densely arranges a plurality of iron strips and pushes the iron strips to the iron strip arranging device; the iron strip arranging device transfers the iron strips one by one to the transfer table and arranges the iron strips according to preset positions; the middle rotary table transfers the iron bars to the lower part of the grabbing device, and the grabbing device grabs and transfers the iron bars on the middle rotary table to the iron bar folding device and discharges the iron bars according to the original distribution position; the grabbing device synchronously grabs and transfers the assembled birdcage frame to the outside.
In the preferred technical scheme of the invention, the iron bar feeding device comprises a bottom plate, wherein the top surface of the bottom plate is fixedly provided with two supporting bars which are oppositely arranged, the supporting bars extend along the length direction of the bottom plate, the top of one side of each supporting bar, which is close to the center of the bottom plate, is fixedly provided with an extension plate, a limit groove is formed between each extension plate and the bottom plate, and the iron bar is arranged on the top surface of the bottom plate, and two ends of each iron bar are inserted into the limit groove; the top surface of support bar is installed first straight line slip table, installs the lift pushing structure on the slider of first straight line slip table, and the lift pushing structure is located the extension board and is close to one side at bottom plate center, and first straight line slip table drives the lift pushing structure and removes along the length direction of bottom plate, promotes that the iron bar that arranges removes.
In the preferred technical scheme of the invention, the lifting pushing structure comprises a supporting frame, a first cylinder, a third push plate and a vertical frame; the support frame is fixedly arranged on the sliding block of the first linear sliding table, the first air cylinder is arranged on the support frame, the piston rod is upwards arranged, the third push plate is fixedly arranged at the end part of the piston rod of the first air cylinder, the vertical frame is fixedly arranged on the bottom surface of the third push plate and is arranged close to one side of the center of the bottom plate, and the first air cylinder drives the vertical frame to vertically move and can downwards move until the distance between the bottom surface of the vertical frame and the top surface of the bottom plate is smaller than the diameter of the iron bar; the pressure sensor is installed to one side that is close to iron bar arrangement device in stand bottom, and the support bar is close to iron bar arrangement device's one end department and is equipped with limit structure, and limit structure includes second cylinder, inserted bar, and the piston rod tip of inserted bar and second cylinder passes through the soft gum cover to be connected, and the tip position of support bar is equipped with the jack, and the inserted bar stretches into in the spacing inslot through the jack, forms the restriction to the tip of spacing inslot.
In the preferred technical scheme of the invention, the bottom surface of the vertical frame is provided with the universal ball bearing, and the rolling ball of the universal ball bearing is arranged downwards.
In the preferred technical scheme of the invention, the bottom plate is erected on the top surface of the machine table through the supporting blocks, and the transfer table is arranged between the two supporting blocks; the middle rotary table comprises a second linear sliding table and a bracket, the bracket comprises a supporting plate and supporting strips fixedly arranged on two sides of the top surface of the supporting plate, a plurality of clamping grooves are correspondingly formed in the two supporting strips, iron strips are placed between the two opposite clamping grooves, the distribution positions of the clamping grooves correspond to the iron strip placement positions of the iron strip folding devices, and the supporting plate is fixedly arranged on a sliding block of the second linear sliding table; the second linear sliding table is arranged on the top surface of the machine table, one end of the second linear sliding table extends to the lower side of the bottom plate, the other end of the second linear sliding table extends to one side of the iron bar folding device, the second linear sliding table can drive the bracket to be completely folded below the bottom plate, and the bracket can also be driven to pass through the lower side of the iron bar arrangement device and move to the lower side of the grabbing device.
In the preferred technical scheme of the invention, the bottom of the clamping groove is of an arc-shaped structure, the diameter of the clamping groove is matched with the diameter of the iron bar, and the bottom of the clamping groove is embedded with the first magnet block.
In the preferred technical scheme of the invention, the iron bar arrangement device comprises a portal frame, a third cylinder, a pushing frame, a first electromagnet and a second electromagnet; the first electromagnets are 2 in number and are arranged on two inner side walls of the portal frame through brackets, the height of each first electromagnet is consistent with that of each limit groove, the first electromagnets are arranged near the end parts of the bottom plates, and the first electromagnets are used for magnetically attracting iron bars at the end parts of the limit grooves after being powered on; the third cylinder is arranged at the top of the portal frame, the piston rod is arranged downwards, the pushing frame is fixedly arranged at the end part of the piston rod of the third cylinder, the length of the pushing frame is smaller than the interval between the two first electromagnets, a groove is arranged at the bottom of the pushing frame, two ends of the groove extend to penetrate through two ends of the pushing frame, and the second electromagnets are embedded and arranged at the bottom of the groove; the third cylinder drives the pushing frame to move downwards and drives the iron bar magnetically attracted on the first electromagnet to move downwards continuously, so that the iron bar is transferred to the lower transfer table.
In the preferred technical scheme of the invention, the grabbing device comprises a third linear sliding table, a mounting rack, a fourth cylinder and a fifth cylinder; the installation frame is fixedly arranged on the sliding block of the third linear sliding table, the installation frame is positioned above the iron bar folding device, the fourth air cylinder and the fifth air cylinder are arranged on the installation frame, the piston rods are arranged downwards, the end parts of the piston rods of the fourth air cylinder are fixedly provided with first pushing plates, the bottom surface of each first pushing plate is provided with a plurality of first finger air cylinders, and the intervals of the first finger air cylinders are matched with the intervals of the clamping grooves of the transfer table; a second push plate is fixedly arranged at the end part of a piston rod of the fifth cylinder, and a second finger cylinder is fixedly arranged on the bottom surface of the second push plate; the first finger cylinders are used for clamping iron bars on the middle rotary table and transferring the iron bars to the iron bar folding device, and the second finger cylinders are used for clamping the assembled birdcage frame on the iron bar folding device and transferring the birdcage frame to the outside.
The beneficial effects of the invention are as follows:
the invention provides a roller brush inner core birdcage frame assembly device which is novel in structure and comprises an end cover feeding device, an iron bar arranging device, a middle rotary table, a grabbing device, an iron bar folding device and an end cover pushing device;
the iron strip feeding device can densely arrange a plurality of iron strips and push the iron strips to the iron strip arranging device; the iron strip arranging device transfers the iron strips one by one to the transfer table and arranges the iron strips according to preset positions; the middle rotary table transfers the iron bars to the lower part of the grabbing device, and the grabbing device grabs and transfers the iron bars on the middle rotary table to the iron bar folding device and discharges the iron bars according to the original distribution position; the iron strip folding device folds a plurality of iron strips according to a preset shape; the end cover feeding device is used for arranging and conveying the end covers to the end cover pushing device, and the end cover pushing device is used for pushing the end covers towards the iron bar folding device so as to assemble the end covers and the folded iron bars; the grabbing device can synchronously grab and transfer the assembled birdcage frame to the outside; the whole cooperation can realize automatic operation and assembly, reduce manual participation, and improve the working efficiency and the processing quality;
moreover, the iron bar feeding devices, the iron bar arrangement devices and the transfer tables are closely distributed, so that the whole structure is compact, and the space occupation of equipment can be effectively reduced; in addition, the structure of each device is novel and simple, and the device can be conveniently processed, produced and assembled and overhauled subsequently.
Drawings
FIG. 1 is a top view of an apparatus position distribution of a roller brush core bird cage assembly apparatus provided in an exemplary embodiment of the present invention;
FIG. 2 is a front cross-sectional partial schematic view of a roller brush inner core birdcage frame assembly apparatus provided in an embodiment of the invention;
FIG. 3 is a side view of an iron bar loading apparatus provided in an embodiment of the present invention;
FIG. 4 is a top view of a bracket provided in an embodiment of the invention;
FIG. 5 is a side view of an iron bar arranging device provided in an embodiment of the present invention;
fig. 6 is a cross-sectional view of an iron bar arrangement device provided in an embodiment of the present invention.
In the figure:
100. a machine table; 200. an end cover feeding device;
300. iron bar feeding device; 310. a bottom plate; 311. a notch; 320. a support bar; 321. an extension plate; 330. a limit groove; 340. a first linear slipway; 350. a lifting pushing structure; 351. a support frame; 352. a first cylinder; 353. a third push plate; 354. a vertical frame; 355. a pressure sensor; 356. a universal ball bearing; 357. a third guide bar; 360. a limit structure; 361. a second cylinder; 362. a rod; 363. a soft rubber sleeve; 370. a support block;
400. an iron bar arrangement device; 410. a portal frame; 420. a third cylinder; 430. a pushing frame; 431. a groove; 440. a first electromagnet; 450. a second electromagnet;
500. a transfer table; 510. a second linear sliding table; 520. a bracket; 521. a supporting plate; 522. a support bar; 523. a clamping groove; 524. a first magnet block;
600. a gripping device; 610. a third linear sliding table; 620. a mounting frame; 630. a fourth cylinder; 640. a fifth cylinder; 650. a first push plate; 651. a first guide bar; 660. a first finger cylinder; 670. a second push plate; 671. a second guide bar; 680. a second finger cylinder;
700. an iron bar folding device; 800. an end cap pushing device; 900. and a discharging guide plate.
Description of the embodiments
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 and fig. 2, in a specific embodiment of the present invention, a device for assembling a birdcage frame with a roller brush is disclosed, which comprises a machine 100, an electric cabinet installed on the machine 100, an end cover feeding device 200, a bar feeding device 300, a bar arranging device 400, a transfer table 500, a grabbing device 600, a bar folding device 700, and an end cover pushing device 800, wherein the end cover pushing device 800 is arranged at two sides of the bar folding device 700, the bar folding device 700 folds a plurality of bars according to a preset shape, the end cover feeding device 200 sends the end cover arrangement to the end cover pushing device 800, and the end cover pushing device 800 pushes the end cover towards the direction of the bar folding device 700, so that the end cover is assembled with the folded bars; the iron bar feeding device 300 densely arranges a plurality of iron bars and pushes the iron bars to the iron bar arranging device 400; the iron bar arrangement device 400 transfers the iron bars one by one to the transfer table 500 and arranges the iron bars at preset positions; the middle rotary table 500 transfers the iron bars to the lower part of the grabbing device 600, and the grabbing device 600 grabs and transfers the iron bars on the middle rotary table 500 to the iron bar folding device 700 and discharges the iron bars according to the original distribution position; the grabbing device 600 grabs and transfers the assembled birdcage frame to the outside synchronously; each device is electrically connected with the electric cabinet.
The inner core birdcage frame assembly device of the roller brush is novel in structure and comprises an end cover feeding device, an iron bar arrangement device, a middle rotary table, a grabbing device, an iron bar folding device and an end cover pushing device;
firstly, the iron strip feeding device can densely arrange a plurality of iron strips and push the iron strips to the iron strip arranging device; then, the iron bars are moved to the transfer table one by the iron bar arranging device and are arranged according to preset positions; then, the middle rotary table transfers the iron bars to the lower part of the grabbing device, and the grabbing device grabs and transfers the iron bars on the middle rotary table to the iron bar folding device and discharges the iron bars according to the original distribution position; next, the iron strip folding device folds the plurality of iron strips according to a preset shape;
in the process of iron bar feeding, the end cover feeding device is used for arranging and conveying the end covers to the end cover pushing device so as to prepare for subsequent assembly; then, after the iron bars are folded in place, pushing the end cover towards the iron bar folding device by the end cover pushing device, so that the end cover and the folded iron bars are assembled;
finally, the grabbing device can synchronously grab and transfer the assembled birdcage frame to the outside; the whole cooperation can realize automatic operation and assembly, reduce manual participation, and improve the working efficiency and the processing quality;
moreover, the iron bar feeding devices, the iron bar arrangement devices and the transfer tables are closely distributed, so that the whole structure is compact, and the space occupation of equipment can be effectively reduced; in addition, the structure of each device is novel and simple, and the device can be conveniently processed, produced and assembled and then overhauled; it should be noted that, the end cover feeding device, the iron strip folding device, the end cover pushing device and the electric cabinet are all in the prior art, and are not described in detail.
Further, as shown in fig. 2 and 3, the iron strip feeding device 300 includes a bottom plate 310, two support bars 320 are fixedly arranged on the top surface of the bottom plate 310, the support bars extend along the length direction of the bottom plate, an extension plate 321 is fixedly arranged on the top of one side of the support bars 320 close to the center of the bottom plate 310, a limit groove 330 is formed between the extension plate 321 and the bottom plate 310, the end parts of the iron strips are directly adapted to the groove width of the limit groove, the iron strips are arranged on the top surface of the bottom plate, and the two ends of the iron strips are inserted into the limit groove; the top surface of the support bar 320 is provided with a first linear sliding table 340, a sliding block of the first linear sliding table 340 is provided with a lifting pushing structure 350, the lifting pushing structure is arranged on one side of the extension plate, which is close to the center of the bottom plate, and the first linear sliding table 340 drives the lifting pushing structure 350 to move along the length direction of the bottom plate 310 and push the arranged iron bars to move, so that smooth and continuous pushing feeding is maintained; the middle part of bottom plate 310 has seted up breach 311, and the breach extends along the length direction of bottom plate, and is close to the one end of iron bar arrangement device and open, and the design of breach is for the card of iron bar kink to go into, prevents that the kink from influencing the normal removal of iron bar.
Further, the lifting pushing structure 350 includes a supporting frame 351, a first cylinder 352, a third pushing plate 353, and a stand 354; the support frame 351 is fixedly arranged on the sliding block of the first linear sliding table 340, the first air cylinder 352 is arranged on the support frame 351, the piston rod is upwards arranged, the third push plate 353 is fixedly arranged at the end part of the piston rod of the first air cylinder 352, the stand 354 is fixedly arranged on the bottom surface of the third push plate 353 and is close to one side of the center of the bottom plate 310, the first air cylinder 352 drives the stand 354 to vertically move, the spacing between the bottom surface of the stand and the top surface of the bottom plate is smaller than the diameter of an iron bar, and smooth pushing of the iron bar can be ensured when the stand moves downwards to a preset position; a pressure sensor 355 is arranged at one side, close to the iron bar arrangement device 400, of the bottom of the stand 354, a limiting structure 360 is arranged at one end, close to the iron bar arrangement device 400, of the supporting bar 320, the limiting structure 360 comprises a second air cylinder 361 and an inserting rod 362, the inserting rod 362 is connected with the end part of a piston rod of the second air cylinder 361 through a flexible glue sleeve 363, a jack is arranged at the end part of the supporting bar, and the inserting rod extends into the limiting groove through the jack to limit the end part of the limiting groove; the first cylinder, the third push plate, the vertical frame, the pressure sensor and the limit structure can be matched for feeding and aligning iron bars; more specifically, in the process that the iron bar feeding device pushes the iron bar arranging device, a limit groove on one side of the stand, which is far away from the iron bar arranging device, is empty, when more spare areas are reserved, a worker can supplement and place iron bars in the areas, so that the iron bar feeding device is convenient for pushing the iron bars in a downward moving batch rapidly;
after the stand completely pushes the front iron bars, the first cylinder drives the stand to move upwards to enable the bottom of the stand to be higher than the position of the extension plate, and the first linear sliding table drives the whole upgrading pushing structure to move backwards to enable the upgrading pushing structure to move backwards to the rear side of the supplementary iron bars; then, the second cylinder drives the inserted link to move so that the end part of the inserted link protrudes into the limit groove, the upgrading pushing structure drives the vertical frame to move downwards to a preset position, the first linear sliding table drives the vertical frame to push the iron bars so that the iron bars are in close contact, and after the pressure sensor detects that the pressure value reaches the preset value, the iron bars are in close contact, and the arrangement is completed; the subsequent feeding and loading operation can be continued.
Further, a third guide rod 357 is mounted on the top surface of the support frame 351, the third guide rod is located on one side, far away from the vertical frame, of the first cylinder, a third guide hole is formed in the third push plate corresponding to the third guide rod, the third push plate vertically moves along the third guide rod, the third push plate can be limited, the stress of the third push plate is enhanced, and the vertical frame is prevented from being deviated in the moving process; and the third guide rod can further limit the lifting movement of the third push plate, so that the lifting height accuracy of the stand is ensured.
Further, the bottom surface of the stand 354 is provided with a universal ball bearing 356, the ball of the universal ball bearing is arranged downwards, the universal ball bearing can form a rolling support on the bottom of the stand, the stress of the first cylinder can be relieved, and auxiliary movement can be performed.
Further, the bottom plate 310 is erected on the top surface of the machine 100 through the supporting blocks 370, and the transfer platform 500 is arranged between the two supporting blocks 370; the middle rotary table 500 comprises a second linear sliding table 510 and a bracket 520, as shown in fig. 4, the bracket 520 comprises a supporting plate 521 and supporting strips 522 fixedly arranged on two sides of the top surface of the supporting plate 521, a plurality of clamping grooves 523 are correspondingly formed in the two supporting strips 522, iron strips are placed between the two opposite clamping grooves, the distribution positions of the clamping grooves 523 correspond to the iron strip placement positions of the iron strip folding device 700, and the supporting plate is fixedly arranged on a sliding block of the second linear sliding table; according to the structure design, the iron bars can be placed in an overhead manner through the two supporting bars, so that the subsequent clamping and transferring are convenient, the placing position of the iron bars is effectively limited, and the iron bars can be conveniently and accurately transferred onto the iron bar folding device in the subsequent process; the second linear sliding table is arranged on the top surface of the machine table, one end of the second linear sliding table extends to the lower part of the bottom plate, the other end of the second linear sliding table extends to one side of the iron bar folding device, and the second linear sliding table can drive the bracket to be completely retracted below the bottom plate and can also drive the bracket to pass through the lower part of the iron bar arrangement device and move to the lower part of the grabbing device; when the iron strip arranging device is used, the second linear sliding table drives the transfer table to move, so that two opposite clamping grooves sequentially pass through the lower part of the iron strip arranging device, and the iron strips are singly transferred and placed on the clamping grooves through the iron strip arranging device.
Further, the bottom of the clamping groove 523 is of an arc-shaped structure, the diameter of the clamping groove is matched with that of the iron bar, and a first magnet block 524 is embedded and arranged at the bottom of the clamping groove 523; further, a chamfer is arranged at the edge of the notch of the clamping groove, so that the iron strip can conveniently enter the clamping groove; the top surface of the first magnet block, which is close to the bottom of the clamping groove, is in an arc-shaped structure and is matched with the bottom shape of the clamping groove; the structure design can carry out magnetic attraction fixation on the iron bars placed in the clamping grooves, and prevent the iron bars from separating in the moving process of the transfer platform; the bottom of draw-in groove and the diameter adaptation of iron bar can ensure that the iron bar corresponds with the place position of follow-up iron bar foling device, conveniently snatchs the transfer.
Further, as shown in fig. 5 and 6, the iron bar arrangement device 400 includes a gantry 410, a third cylinder 420, a pushing frame 430, a first electromagnet 440, and a second electromagnet 450; the first electromagnets 440 are 2 in number and are installed on two inner side walls of the portal frame 410 through brackets, the height of each first electromagnet 440 is identical to that of each limit groove 330, the first electromagnets are arranged near the end parts of the bottom plates 310, after the first electromagnets are powered on, the first electromagnets are used for magnetically attracting iron bars at the end parts of the limit grooves, and the magnetic attraction force of the first electromagnets after the first electromagnets are powered on can only attract one iron bar; the third cylinder 420 is installed at the top of the portal frame 410, the piston rod is downward, the pushing frame 430 is fixedly installed at the end part of the piston rod of the third cylinder 420, the length of the pushing frame 430 is smaller than the interval between the two first electromagnets 440, a groove 431 is formed in the bottom of the pushing frame 430, two ends of the groove 431 extend through two ends of the pushing frame 430, and the second electromagnets 450 are embedded and installed at the bottom of the groove 431; the third cylinder 420 drives the pushing frame 430 to move downwards and drives the iron bars magnetically attracted on the first electromagnet to move downwards continuously, so that the iron bars are transferred to the lower middle turntable; it should be noted that, when pushing the frame to move down to the preset height, the iron bar contacts with the second electro-magnet, and at this moment the first electro-magnet outage, the second electro-magnet meets the electricity to accomplish the exchange, conveniently push the frame and drive the iron bar and continue to move down, know that the iron bar is arranged in the draw-in groove after, the second electro-magnet outage, the iron bar drops and adsorbs in the draw-in groove.
Further, the number of the third air cylinders is 2, and the two third air cylinders are symmetrically arranged about the center of the pushing frame, so that the pushing frame can be ensured to stably lift.
Further, the notch of the groove is of a flaring structure, the bottom of the groove is of an arc structure, the diameter of the arc concave surface is matched with the diameter of the iron bar, one side of the second electromagnet close to the bottom of the groove is of an arc surface structure, the diameter of the arc concave surface is matched with the diameter of the iron bar, the iron bar can conveniently and smoothly enter the groove, the iron bar is ensured to be correspondingly clamped at the bottom of the groove, and the iron bar can be ensured to accurately descend onto the clamping groove on the middle turntable; when the third cylinder drives the pushing frame to move downwards by a preset height, the first electromagnet is powered off, the second electromagnet is powered on, the iron bar is transferred from the first electromagnet to the second electromagnet, the iron bar is clamped at the bottom of the groove, the third cylinder drives the pushing frame to move downwards by the preset height, the iron bar enters the corresponding clamping groove, then the second electromagnet is powered off, the magnetic attraction of the iron bar is released, and the iron bar is magnetically attracted and adsorbed by the first magnet in the clamping groove.
Further, the gripping device 600 includes a third linear sliding table 610, a mounting rack 620, a fourth cylinder 630, and a fifth cylinder 640; the installation frame 620 is fixedly installed on the sliding block of the third linear sliding table 610, the installation frame 620 is located above the iron bar folding device 700, the fourth air cylinder 630 and the fifth air cylinder 640 are all installed on the installation frame 620, the piston rods are all arranged downwards, the end part of the piston rod of the fourth air cylinder 630 is fixedly provided with a first push plate 650, the bottom surface of the first push plate 650 is provided with a plurality of first finger air cylinders 660, and the intervals of the plurality of first finger air cylinders 660 are matched with the intervals of the clamping grooves of the transfer table 500; a second push plate 670 is fixedly arranged at the end part of a piston rod of the fifth air cylinder 640, and a second finger air cylinder 680 is fixedly arranged on the bottom surface of the second push plate 670; the first finger cylinders are used for clamping iron bars on the middle rotary table and transferring the iron bars to the iron bar folding device, and the second finger cylinders are used for clamping a birdcage frame assembled on the iron bar folding device and transferring the birdcage frame to the outside; more specifically, when the device is used, the fourth air cylinder drives the first finger air cylinders to move downwards to the preset positions, the first finger air cylinders are started to grasp corresponding iron bars, and then the fourth air cylinder drives the iron bars to move upwards so that the iron bars are separated from the clamping grooves; the third linear sliding table drives the mounting frame to move so that the iron bars transversely move to the iron bar folding device, the fourth air cylinder drives the iron bars to move downwards to a preset height so that the iron bars are placed at the placement position of the iron bar folding device, and the first finger air cylinder starts and loosens the iron bars to finish the transfer of the iron bars; the arrangement of the fifth air cylinder and the second finger air cylinder can grasp the assembled birdcage frame from the iron bar folding device, and the birdcage frame moves to the outside under the movement of the third linear sliding table.
Further, the top surface of the first push plate 650 is fixedly provided with a first guide rod 651, the mounting frame is correspondingly provided with a first guide hole, and the first guide rod moves along the first guide hole, so that the movement of the first push plate and the first finger cylinder can be effectively limited, and accurate grabbing and transferring of the iron bars are ensured; the top surface of the second push plate 670 is fixedly provided with a second guide rod 671, a second guide hole is correspondingly formed in the mounting frame, and the second guide rod moves along the second guide hole, so that the movement of the second push plate and a second finger cylinder can be effectively limited, and accurate grabbing and transferring of the bird cage are ensured; the side of the iron bar folding device 700, which is far away from the middle rotary table 500, is provided with a discharging guide plate 900, the discharging guide plate is obliquely arranged, the inclined higher end is close to one side of the iron bar folding device, the grabbing device grabs and moves the birdcage frame to the upper side of the discharging guide plate, the second finger cylinder starts and loosens the grabbing, and the birdcage frame falls onto the discharging guide plate and moves to the outer collecting frame along the discharging guide plate.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The invention is not to be limited by the specific embodiments disclosed herein, and other embodiments are within the scope of the invention as defined by the claims of the present application.
Claims (6)
1. The equipment comprises a machine table, an end cover feeding device, an iron bar arranging device, a middle rotary table, a grabbing device, an iron bar folding device and an end cover pushing device, wherein the end cover feeding device, the iron bar arranging device, the middle rotary table, the grabbing device, the iron bar folding device and the end cover pushing device are arranged on two sides of the iron bar folding device; the method is characterized in that:
the iron strip feeding device densely arranges a plurality of iron strips and pushes the iron strips to the iron strip arranging device; the iron strip arranging device transfers the iron strips one by one to the transfer table and arranges the iron strips according to preset positions; the middle rotary table transfers the iron bars to the lower part of the grabbing device, and the grabbing device grabs and transfers the iron bars on the middle rotary table to the iron bar folding device and discharges the iron bars according to the original distribution position; the grabbing device synchronously grabs and transfers the assembled birdcage frame to the outside;
the iron bar feeding device comprises a bottom plate, two supporting bars which are oppositely arranged are fixedly arranged on the top surface of the bottom plate, the supporting bars extend along the length direction of the bottom plate, an extension plate is fixedly arranged on the top of one side of each supporting bar, which is close to the center of the bottom plate, a limit groove is formed between each extension plate and the bottom plate, and iron bars are arranged on the top surface of the bottom plate, and two ends of each iron bar are inserted into the limit grooves;
the top surface of the support bar is provided with a first linear sliding table, a sliding block of the first linear sliding table is provided with a lifting pushing structure, the lifting pushing structure is arranged on one side of the extension plate, which is close to the center of the bottom plate, and the first linear sliding table drives the lifting pushing structure to move along the length direction of the bottom plate and push the arranged iron bars to move;
the lifting pushing structure comprises a supporting frame, a first cylinder, a third push plate and a vertical frame;
the support frame is fixedly arranged on the sliding block of the first linear sliding table, the first air cylinder is arranged on the support frame, the piston rod is upwards arranged, the third push plate is fixedly arranged at the end part of the piston rod of the first air cylinder, the vertical frame is fixedly arranged on the bottom surface of the third push plate and is arranged close to one side of the center of the bottom plate, and the first air cylinder drives the vertical frame to vertically move and can downwards move until the distance between the bottom surface of the vertical frame and the top surface of the bottom plate is smaller than the diameter of the iron bar;
the pressure sensor is installed to one side that is close to iron bar arrangement device in stand bottom, and the support bar is close to iron bar arrangement device's one end department and is equipped with limit structure, and limit structure includes second cylinder, inserted bar, and the piston rod tip of inserted bar and second cylinder passes through the soft gum cover to be connected, and the tip position of support bar is equipped with the jack, and the inserted bar stretches into in the spacing inslot through the jack, forms the restriction to the tip of spacing inslot.
2. The roller brush core birdcage frame assembly device as set forth in claim 1, wherein:
the bottom surface of the vertical frame is provided with a universal ball bearing, and the rolling ball of the universal ball bearing is downwards arranged.
3. The roller brush core birdcage frame assembly device as set forth in claim 2, wherein:
the bottom plate is erected on the top surface of the machine table through the supporting blocks, and the transfer table is arranged between the two supporting blocks;
the middle rotary table comprises a second linear sliding table and a bracket, the bracket comprises a supporting plate and supporting strips fixedly arranged on two sides of the top surface of the supporting plate, a plurality of clamping grooves are correspondingly formed in the two supporting strips, iron strips are placed between the two opposite clamping grooves, the distribution positions of the clamping grooves correspond to the iron strip placement positions of the iron strip folding devices, and the supporting plate is fixedly arranged on a sliding block of the second linear sliding table;
the second linear sliding table is arranged on the top surface of the machine table, one end of the second linear sliding table extends to the lower side of the bottom plate, the other end of the second linear sliding table extends to one side of the iron bar folding device, the second linear sliding table can drive the bracket to be completely folded below the bottom plate, and the bracket can also be driven to pass through the lower side of the iron bar arrangement device and move to the lower side of the grabbing device.
4. A roller brush inner core birdcage frame assembly device as set forth in claim 3, wherein:
the bottom of the clamping groove is of an arc-shaped structure, the diameter of the clamping groove is matched with the diameter of the iron bar, and a first magnet block is embedded and arranged at the bottom of the clamping groove.
5. The roller brush core birdcage frame assembly device as set forth in claim 4, wherein:
the iron bar arrangement device comprises a portal frame, a third cylinder, a pushing frame, a first electromagnet and a second electromagnet;
the first electromagnets are 2 in number and are arranged on two inner side walls of the portal frame through brackets, the height of each first electromagnet is consistent with that of each limit groove, the first electromagnets are arranged near the end parts of the bottom plates, and the first electromagnets are used for magnetically attracting iron bars at the end parts of the limit grooves after being powered on;
the third cylinder is arranged at the top of the portal frame, the piston rod is arranged downwards, the pushing frame is fixedly arranged at the end part of the piston rod of the third cylinder, the length of the pushing frame is smaller than the interval between the two first electromagnets, a groove is arranged at the bottom of the pushing frame, two ends of the groove extend to penetrate through two ends of the pushing frame, and the second electromagnets are embedded and arranged at the bottom of the groove;
the third cylinder drives the pushing frame to move downwards and drives the iron bar magnetically attracted on the first electromagnet to move downwards continuously, so that the iron bar is transferred to the lower transfer table.
6. The roller brush core birdcage frame assembly device as set forth in claim 5, wherein:
the grabbing device comprises a third linear sliding table, a mounting frame, a fourth cylinder and a fifth cylinder;
the installation frame is fixedly arranged on the sliding block of the third linear sliding table, the installation frame is positioned above the iron bar folding device, the fourth air cylinder and the fifth air cylinder are arranged on the installation frame, the piston rods are arranged downwards, the end parts of the piston rods of the fourth air cylinder are fixedly provided with first pushing plates, the bottom surface of each first pushing plate is provided with a plurality of first finger air cylinders, and the intervals of the first finger air cylinders are matched with the intervals of the clamping grooves of the transfer table; a second push plate is fixedly arranged at the end part of a piston rod of the fifth cylinder, and a second finger cylinder is fixedly arranged on the bottom surface of the second push plate;
the first finger cylinders are used for clamping iron bars on the middle rotary table and transferring the iron bars to the iron bar folding device, and the second finger cylinders are used for clamping the assembled birdcage frame on the iron bar folding device and transferring the birdcage frame to the outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210693185.3A CN114988095B (en) | 2022-06-17 | 2022-06-17 | Roller brush inner core birdcage frame assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210693185.3A CN114988095B (en) | 2022-06-17 | 2022-06-17 | Roller brush inner core birdcage frame assembly equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114988095A CN114988095A (en) | 2022-09-02 |
| CN114988095B true CN114988095B (en) | 2023-12-29 |
Family
ID=83034475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210693185.3A Active CN114988095B (en) | 2022-06-17 | 2022-06-17 | Roller brush inner core birdcage frame assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114988095B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117622872B (en) * | 2023-12-29 | 2024-06-04 | 清远市创艺科技有限公司 | Multi-head feeding device for electronic component machining |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101467733B1 (en) * | 2014-05-15 | 2014-12-01 | 이상근 | Apparatus for assembling hose-band automatically |
| CN105471199A (en) * | 2015-12-24 | 2016-04-06 | 上海安添机电科技有限公司 | Motor rotor assembly apparatus |
| CN108127404A (en) * | 2018-01-29 | 2018-06-08 | 宁波博派自动化科技有限公司 | A kind of paint roller assembly line |
| CN108213904A (en) * | 2018-03-15 | 2018-06-29 | 李卫 | A kind of roller brush bracket assembles equipment |
| CN108637687A (en) * | 2018-08-02 | 2018-10-12 | 宁波华科摩云机械科技有限公司 | A kind of full automatic roller brush birdcage assembly machine |
| CN111113025A (en) * | 2020-01-09 | 2020-05-08 | 佛山市超盛自动化设备有限公司 | Automatic assembling machine for brush sleeve end cover of paint roller |
| CN114425692A (en) * | 2022-02-22 | 2022-05-03 | 宁波浩昱自动化设备有限公司 | Automatic assembling equipment for rolling frame handle |
-
2022
- 2022-06-17 CN CN202210693185.3A patent/CN114988095B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101467733B1 (en) * | 2014-05-15 | 2014-12-01 | 이상근 | Apparatus for assembling hose-band automatically |
| CN105471199A (en) * | 2015-12-24 | 2016-04-06 | 上海安添机电科技有限公司 | Motor rotor assembly apparatus |
| CN108127404A (en) * | 2018-01-29 | 2018-06-08 | 宁波博派自动化科技有限公司 | A kind of paint roller assembly line |
| CN108213904A (en) * | 2018-03-15 | 2018-06-29 | 李卫 | A kind of roller brush bracket assembles equipment |
| CN108637687A (en) * | 2018-08-02 | 2018-10-12 | 宁波华科摩云机械科技有限公司 | A kind of full automatic roller brush birdcage assembly machine |
| CN111113025A (en) * | 2020-01-09 | 2020-05-08 | 佛山市超盛自动化设备有限公司 | Automatic assembling machine for brush sleeve end cover of paint roller |
| CN114425692A (en) * | 2022-02-22 | 2022-05-03 | 宁波浩昱自动化设备有限公司 | Automatic assembling equipment for rolling frame handle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114988095A (en) | 2022-09-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211192779U (en) | O-shaped ring assembling machine | |
| CN114988095B (en) | Roller brush inner core birdcage frame assembly equipment | |
| CN110356156B (en) | Translation formula license plate printing device | |
| CN109087803B (en) | Automatic lamination device of transformer core | |
| CN113410965A (en) | Winding equipment applied to segmented stator and operation method thereof | |
| CN209823612U (en) | Motor hairpin type conducting bar winding device | |
| CN216599343U (en) | Winding equipment applied to segmented stator | |
| CN117352449B (en) | Automatic assembly device for IGBT module outer frames | |
| US5093977A (en) | Device for processing differently shaped workpieces | |
| CN111835160A (en) | Full-automatic production line for motor stator | |
| CN108973366B (en) | Automatic marking bender for nameplate | |
| CN219778694U (en) | Magnet dispensing assembly machine | |
| CN110732874A (en) | Automatic assembly line for waste powder bin | |
| CN115283953B (en) | Engine cylinder cover mounting device and control method | |
| CN216099249U (en) | Circuit board cutting machine | |
| CN210232180U (en) | Full-automatic roller brush birdcage assembly machine | |
| CN209834699U (en) | Low-energy-consumption workpiece transfer device | |
| CN210702155U (en) | Full-automatic double-end necking machine of headrest pipe | |
| CN113399507A (en) | Large-scale panel double-linkage bending machine capable of rapidly replacing die | |
| CN219426451U (en) | Magnetic core clearance equipment | |
| CN219444071U (en) | Belt core conveying device of correction belt | |
| CN112614683B (en) | Transformer pin-pulling tin-dipping machine | |
| CN220798025U (en) | Wire pressing equipment of stator | |
| CN112954998B (en) | LED bulb light source board plug-in machine and plug-in method | |
| CN219750233U (en) | Tank isolation mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |