CN210232180U

CN210232180U - Full-automatic roller brush birdcage assembly machine

Info

Publication number: CN210232180U
Application number: CN201821234791.4U
Authority: CN
Inventors: Haiyan Peng; 彭海艳; Tao Peng; 彭涛; Ning Xi; 席宁
Original assignee: Ningbo Huake Moyun Machinery Technology Co ltd
Current assignee: NINGBO LISTOOLS Co.,Ltd.
Priority date: 2018-08-02
Filing date: 2018-08-02
Publication date: 2020-04-03
Anticipated expiration: 2028-08-02

Abstract

The utility model relates to a full-automatic cylinder brush birdcage assembly machine, including the board, carry the platform and defeated material platform, board one end install and carry the platform, the other end installs defeated material platform, the board be close to carry platform one end install with carry the feed mechanism of platform intercommunication, control panel is installed to feed mechanism one side, feed mechanism's output links to each other with the one end of rectilinear vibration row material platform, the other end of rectilinear vibration row material platform links to each other with lead screw transport structure's one end, board up end be close to lead screw transport structure's other end department and install and fold the subassembly, fold subassembly bilateral symmetry and install the tip and push the structure. The utility model has the characteristics of thereby improve work efficiency, increase product quality, through each structure cooperation, form very little assembly line work platform of error rate and realize automated production etc.

Description

Full-automatic roller brush birdcage assembly machine

Technical Field

The utility model relates to an automation equipment technical field especially relates to a full-automatic cylinder brush birdcage assembly machine.

Background

In daily building decoration engineering, a roller brush is frequently used when large-area paint is rolled and coated, a special birdcage is needed, and due to the wide rolling surface range, the roller brush is the most labor-saving and time-saving brush, and particularly after an extension rod is connected, a wall surface or a ceiling can be easily painted. The key point is the birdcage for fixing the roller hair sleeves at the front end of the roller brush. Traditional birdcage equipment is by the manual work with the end cover of birdcage both sides and the manual hole that aims at of five birds lines of middle polyphone after, the hand is after the prepressing, adopts the mallet or the rubber hammer to strike the equipment and forms, and not only assembly speed is slow, and is inefficient, wastes time and energy, and easy misoperation is injured when repeated mechanical fatigue moreover to the speed and the quality that lead to the assembly of birdcage are all not high.

Disclosure of Invention

The utility model aims to solve the technical problem that a full-automatic cylinder brush birdcage assembly machine is provided, thereby have improve work efficiency, increase product quality, through each structure cooperation, form very little assembly line work platform of error rate and realize characteristics such as automated production.

The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a full-automatic roller brush birdcage assembly machine, which comprises a machine table, a conveying table and a material conveying table, wherein the conveying table is arranged at one end of the machine table, the material conveying table is arranged at the other end of the machine table, a feeding mechanism communicated with the conveying table is arranged at one end of the machine table, a control panel is arranged at one side of the feeding mechanism, the output end of the feeding mechanism is connected with one end of a linear vibration discharging table, the other end of the linear vibration discharging table is connected with one end of a screw rod conveying structure, a folding component is arranged at the other end of the upper end surface of the machine table, which is close to the screw rod conveying structure, end pushing structures are symmetrically arranged at two sides of the folding component, a manipulator guide rail platform is arranged at one side of the screw rod conveying structure and one side of the folding component, a conveying manipulator with one, the feeding table is characterized in that a blanking inclined plane corresponding to the folding assembly is arranged in the middle of the upper end face of the feeding table, two end cover vibrating discs are symmetrically arranged on two sides of the blanking inclined plane, and an output track of each end cover vibrating disc is communicated with an end cover input track of the end part pushing structure.

The folding assembly comprises a center strip die, side strip dies and end strip dies, wherein two sides of the center strip die are rotatably connected with one side of the two side strip dies, the other side of the side strip die is rotatably connected with one side of the end strip die, placing grooves are uniformly formed in the middles of the upper end surfaces of the center strip die, the side strip die and the end strip die, a center positioning block is arranged in the middle of the upper end surface of the center strip die, a through hole gap communicated with the placing grooves of the center strip die is arranged in the middle of the center positioning block, attaching inclined planes corresponding to the side strip die and the end strip die in meaning are arranged on the left side and the right side of the center positioning block, the lower end surface of the end strip die is connected with a folding cylinder on the machine table through a connecting block, the ejector rod of the folding cylinder faces upwards, and the ejector.

The manipulator guide rail platform comprises a platform base, a guide rail and end limiting plates, the front end and the rear end of the platform base are both vertically provided with the end limiting plates, two guide rails are arranged between two end limiting plates on the upper end surface of the platform base side by side at the left and right, the transportation manipulator comprises a sliding platform, a downward moving cylinder and a clamping cylinder fixing plate, the lower end face of one end of the sliding platform is slidably arranged on the guide rail, the other end of the sliding platform is provided with a downward moving cylinder with a mandril passing through the sliding platform downwards, the mandril of the downward moving cylinder is provided with a clamping cylinder fixing plate, the lower end surface of the clamping cylinder fixing plate is evenly provided with five clamping cylinders arranged in a row, the clamping cylinder corresponds to the folding assembly, and a pushing cylinder with an ejector rod penetrating through the end limiting plate and connected with the sliding platform is longitudinally installed on the front side of the end limiting plate at the front end.

Sliding platform up end, move down the cylinder and install four uide bushings all around, the uide bushing in install the guide arm that the lower extreme passed sliding platform and link to each other with centre gripping cylinder fixed plate, centre gripping cylinder fixed plate front end extend forward, the vertical product centre gripping cylinder that passes centre gripping cylinder fixed plate of installing the centre gripping mouth of extension, product centre gripping cylinder front side install the proximity switch that response portion passed centre gripping cylinder fixed plate down.

The feeding mechanism comprises two feeding frames, a conveying cylinder and side baffles, the two feeding frames are arranged on two sides of the feeding end of the linear vibration discharging table side by side, one end of each feeding frame, which is close to the linear vibration discharging table, is bent upwards, the conveying cylinder with an upward mandril is arranged below the two feeding frames, the bent end of each feeding frame, which is close to one side of the conveying table, adopts a three-step ladder structure, the ladder structure comprises a first step, a second step and a third step, a first material plate, a second material plate and a third material plate are respectively arranged on the vertical surfaces of the first step, the second step and the third step, the upper ends of the first material plate, the second material plate and the third material plate and the upper ends of the first step and the second step all adopt inclined surface structures, one ends of the inclined surface structures, which are close to the linear vibration discharging table, are inclined downwards, the side baffles are arranged on the outer sides of the two feeding frames, and the mandrils of the, the feeding slide block comprises a first feeding plate, a second feeding plate and a third feeding plate, the lower ends of the first feeding plate, the second feeding plate and the third feeding plate are flushed, the first feeding plate, the second feeding plate and the third feeding plate are stacked and assembled through backing plates, two gaps are reserved between the upper ends of the first feeding plate, the second feeding plate and the third feeding plate and are respectively matched with the first feeding plate and the second feeding plate, the heights of the first feeding plate, the second feeding plate and the third feeding plate are gradually increased, and the inclined plane with one end close to the linear vibration discharging table inclined downwards is adopted at the upper ends of the first feeding plate, the second feeding plate and the third feeding plate.

Go up the work or material rest and be close to the one end upside of carrying the platform and arranged defeated material inclined plane, defeated material inclined plane be close to linear vibration row material platform one end slope down, be close to carry and connect through horizontal striker plate between two last work or material rests of platform, linear vibration row material platform feed end department vertically install and carry the cylinder fixed plate.

The linear vibration discharging platform comprises a discharging platform base, a support and a vibration track, wherein the support is symmetrically arranged on two sides of the upper end face of the discharging platform base, the vibration track is arranged in the support and connected with a feeding mechanism and a lead screw conveying structure, a linear vibrator is arranged on the lower end face of the discharging platform base, and a sensor support with a sensor is arranged on one support side by side.

The lead screw conveying structure comprises end mounting plates, conveying lead screws and a transmission motor, the end mounting plates are vertically mounted on the upper end face of a machine table side by side in the front and back direction, the end mounting plates are located between a linear vibration discharging table and a folding assembly, the conveying lead screws are mounted between the two end mounting plates side by side in two total left and right directions, the transmission motor is mounted on the lower portions of the end mounting plates positioned in the front portion, a main shaft of the transmission motor faces forwards, a driving wheel is mounted at the end portion of the transmission motor, a driven wheel is mounted at the front end of the conveying lead screw, a steering wheel is mounted at the position, which is close to the driven wheel, of the front portion of the end mounting plates, the driving wheel, the driven wheel and the steering wheel are connected through a wheel belt, the rotating directions of the two driven wheels are opposite, and a vertical sensor with a sensing end corresponding to the sensor contact piece is vertically arranged on the sensor bracket.

The end push-in structure comprises a mounting frame, an end cover input rail and a vertical rail mounting panel, the mounting frame is arranged on the upper end surface of the machine table and on the two sides of the folding component, the mounting frame is provided with a push rod which is pushed into the cylinder towards the end part of the folding component, a vertical rail mounting panel is mounted at one end of the end part pushing cylinder close to the folding component, two vertical rails are mounted on the front part of the vertical rail mounting panel close to one side of the folding component side by side, an end cover clamping cylinder with a forward clamping part is slidably arranged on the vertical track, a lifting cylinder with a mandril connected with the lower end of the end cover clamping cylinder is arranged below the end cover clamping cylinder, the lower end of the lifting cylinder is connected with the machine table, the front side of the clamping part is provided with an end cover input track corresponding to the clamping part, and a push head penetrating through the vertical rail mounting panel is mounted on a push rod of the end push cylinder.

The conveying table comprises a conveying table base, end roller supports and end rollers, the end roller supports are mounted at the front end and the rear end of the upper end face of the conveying table base, end rollers are mounted in the end roller supports, a conveying belt is mounted between the two end rollers, baffles are uniformly mounted on the conveying belt, a conveying motor is mounted on one side of the end roller support located at the rear end, and a main shaft of the conveying motor is connected with a main shaft of the end roller through a speed reducer.

Has the advantages that: the utility model relates to a full-automatic cylinder brush birdcage assembly machine has the characteristics such as improve work efficiency, increase product quality, thereby realize automated production through each structure cooperation, the very little assembly line work platform of formation error rate.

Drawings

FIG. 1 is a structural view of the present invention;

FIG. 2 is a structural view of the closure assembly of the present invention;

fig. 3 is a diagram of the folding state of the folding assembly according to the present invention;

fig. 4 is a structural view of the transport robot according to the present invention;

fig. 5 is a structural view of the screw conveying structure according to the present invention;

fig. 6 is a structural view of the feeding mechanism of the present invention;

fig. 7 is a structural view of the feeding frame of the present invention;

fig. 8 is a structural view of the feeding block according to the present invention;

fig. 9 is a structural view of a conveying table according to the present invention;

fig. 10 is a structural view of an end push-in structure according to the present invention;

fig. 11 is a structural view of the linear vibration discharging table of the present invention;

fig. 12 is a side view of the feed slide of the present invention;

fig. 13 is a structural view of a product produced by the present invention.

The figure is as follows: 1. a machine table, 2, a conveying table, 3, a conveying table, 4, a control panel, 5, a feeding mechanism, 6, a linear vibration discharging table, 7, a screw rod conveying structure, 8, a manipulator guide rail platform, 9, a conveying manipulator, 10, a folding assembly, 11, an end pushing structure, 12, an end cover vibration disc, 13, a blanking inclined plane, 14, a central strip die, 15, a central positioning block, 16, a through hole gap, 17, a side strip die, 18, an end strip die, 19, a placing groove, 20, a platform base, 21, a guide rail, 22, an end limiting plate, 23, a sliding platform, 24, a pushing cylinder, 25, a downward moving cylinder, 26, a clamping cylinder fixing plate, 27, a clamping cylinder, 28, a product clamping cylinder, 29 proximity switch, 30, a guide sleeve, 31, a guide rod, 32, a discharging table base, 33, a second feeding plate, 34, a third feeding plate, 35, a conveying screw rod, 36, a linear vibration discharging table, a linear, End mounting plate, 37, transmission motor, 38, inductor contact piece, 39, vertical sensor, 40, driven wheel, 41, direction regulating wheel, 42, driving wheel, 43, supplement rack, 44, linear vibrator, 45, upper rack, 46, side baffle, 47, conveying cylinder, 48, horizontal striker plate, 49, feeding slide block, 50, conveying inclined plane, 51, first step, 52, second step, 53, first flitch, 54, second flitch, 55, third flitch, 56, conveying cylinder fixing plate, 57, conveying table base, 58, end roller bracket, 59, conveying motor, 60, speed reducer, 61, baffle, 62, end roller, 63, conveying belt, 64, end push-in cylinder, 65, mounting frame, 66, end cover clamping cylinder, 67, lifting cylinder, 68, clamping part, 69, end cover input rail, 70, vertical rail mounting panel, 71, vertical rail mounting panel, vertical rail, horizontal rail, vertical, Pusher head, 72, vertical rail, 73, first feed plate, 74, vibration rail, 75, support, 76, sensor support.

Detailed Description

The present invention will be further described with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.

The embodiment of the utility model relates to a full-automatic roller brush birdcage assembly machine, as shown in figures 1-13, comprising a machine table 1, a conveying table 2 and a material conveying table 3, wherein one end of the machine table 1 is provided with the conveying table 2, the other end is provided with the material conveying table 3, the machine table 1 is provided with a feeding mechanism 5 which is communicated with the conveying table 2 and is close to one end of the conveying table 2, one side of the feeding mechanism 5 is provided with a control panel 4, the output end of the feeding mechanism 5 is connected with one end of a linear vibration discharging table 6, the other end of the linear vibration discharging table 6 is connected with one end of a screw rod conveying structure 7, the upper end surface of the machine table 1 is provided with a folding component 10 close to the other end of the screw rod conveying structure 7, the two sides of the folding component 10 are symmetrically provided with end pushing structures 11, the screw rod conveying structure 7 and one side of the folding component 10, lead screw transport structure 7 with fold subassembly 10 top and install one end slidable mounting at the transportation manipulator 9 on manipulator guide rail platform 8, 3 up end mid-mounting of defeated material platform have with fold the blanking inclined plane 13 that subassembly 10 corresponds, 13 bilateral symmetry on blanking inclined plane install two end cover vibration dishes 12, the output track and the end cover input track 69 intercommunication in the tip push-in structure 11 of end cover vibration dish 12.

The described closing assembly 10 comprises a central strip die 14, side strip dies 17 and end strip dies 18, the two sides of the central strip die 14 are rotationally connected with one side of two side strip dies 17, the other side of the side strip dies 17 is rotationally connected with one side of an end strip die 18, the middle parts of the upper end surfaces of the central strip die 14, the side strip dies 17 and the end strip dies 18 are provided with a placing groove 19, a central positioning block 15 is arranged in the middle of the upper end surface of the central strip mold 14, a through hole gap 16 communicated with a placing groove 19 of the central strip mold 14 is arranged in the middle of the central positioning block 15, the left side and the right side of the central positioning block 15 are provided with attaching inclined planes corresponding to the side strip dies 17 and the end strip dies 18, the lower end face of the end strip die 18 is connected with a folding cylinder on the machine table 1 through a connecting block, an ejector rod of the folding cylinder faces upwards, and the ejector rod of the folding cylinder is rotatably connected with the connecting block.

Manipulator guide rail platform 8 include platform base 20, guide rail 21 and tip limiting plate 22, platform base 20 before and after both ends all vertically install tip limiting plate 22, two tip limiting plates 22 of platform base 20 up end between control and install two guide rail 21 side by side, transportation manipulator 9 include slide bracket 23, move down cylinder 25 and centre gripping cylinder fixed plate 26, slide bracket 23 one end under terminal surface slidable mounting on guide rail 21, slide bracket 23 the other end on install the ejector pin and pass slide bracket 23 down the cylinder 25 that moves down, move down and install centre gripping cylinder fixed plate 26 on the ejector pin of cylinder 25, end surface evenly installs five centre gripping cylinders 27 that are a row of arranging under the centre gripping cylinder fixed plate 26, centre gripping cylinder 27 correspond with fold subassembly 10, be located the promotion cylinder that tip limiting plate 22 and slide bracket 23 link to each other is passed to the ejector pin on the front side of the tip limiting plate 22 of front end vertically install the ejector pin and pass tip limiting plate 22 and slide bracket 23 And a cylinder 24.

Slide platform 23 up end, move down cylinder 25 and install four uide bushing 30 all around, uide bushing 30 in install the lower extreme and pass the guide arm 31 that slide platform 23 and centre gripping cylinder fixed plate 26 link to each other, centre gripping cylinder fixed plate 26 front end extend forward, the vertical product centre gripping cylinder 28 that passes centre gripping cylinder fixed plate 26 of installing the centre gripping mouth of extension, product centre gripping cylinder 28 front side install the proximity switch 29 that the response portion passed centre gripping cylinder fixed plate 26 down.

The feeding mechanism 5 comprises two feeding frames 45, conveying cylinders 47 and side baffles 46, the two feeding frames 45 are arranged on two sides of the feeding end of the linear vibration discharging platform 6 side by side, one end of each feeding frame 45 close to the linear vibration discharging platform 6 is bent upwards, the conveying cylinder 47 with an upward mandril is arranged below the two feeding frames 45, the bent end of each feeding frame 45 close to one side of the conveying platform 2 adopts a three-step ladder structure, the ladder structure comprises a first step 51, a second step 52 and a third step, the vertical surfaces of the first step 51, the second step 52 and the third step are respectively provided with a first material plate 53, a second material plate 54 and a third material plate 55, the upper ends of the first material plate 53, the second material plate 54 and the third material plate 55 and the upper ends of the first step 51 and the second step 52 adopt inclined plane structures, one end of each inclined plane structure close to the linear vibration discharging platform 6 inclines downwards, the side baffles 46 are arranged on the outer sides of the two feeding frames 45, the feeding slide block 49 is arranged on the top rod of the conveying cylinder 47, the feeding slide block 49 comprises a first feeding plate 73, a second feeding plate 33 and a third feeding plate 34, the lower ends of the first feeding plate 73, the second feeding plate 33 and the third feeding plate 34 are flush and are stacked and assembled through backing plates, two gaps are reserved among the upper ends of the first feeding plate 73, the second feeding plate 33 and the third feeding plate 34 and are respectively matched with the first feeding plate 53 and the second feeding plate 54, the heights of the first feeding plate 73, the second feeding plate 33 and the third feeding plate 34 are gradually increased, and the upper ends of the first feeding plate 73, the second feeding plate 33 and the third feeding plate 34 adopt an inclined plane with one end close to the linear vibration discharging table 6 inclined downwards.

Go up the work or material rest 45 and be close to the one end upside of carrying platform 2 and arranged defeated material inclined plane 50, defeated material inclined plane 50 be close to the slope of 6 one ends down of rectilinear vibration discharging platform, be close to and carry connecting through horizontal striker plate 48 between two last work or material rests 45 of platform 2, the vertical conveying cylinder fixed plate 56 of installing of 6 feed end departments of rectilinear vibration discharging platform.

The linear vibration discharging table 6 comprises a discharging table base 32, a support 75 and a vibration rail 74, the support 75 is symmetrically arranged on two sides of the upper end face of the discharging table base 32, the vibration rail 74 is arranged in the support 75, the vibration rail 74 is connected with a feeding mechanism 5 and a screw rod conveying structure 7, a linear vibrator 44 is arranged on the lower end face of the discharging table base 32, and a sensor support 76 with a sensor is arranged on one support 75 side by side.

Lead screw conveying structure 7 include tip mounting panel 36, carry lead screw 35 and drive motor 37, tip mounting panel 36 be around side by side vertical installation on board 1 up end, tip mounting panel 36 is located rectilinear vibration discharging table 6 and folds between the subassembly 10, carry lead screw 35 total two about install side by side between two tip mounting panels 36, drive motor 37 is installed to the tip mounting panel 36 lower part that is located the front portion, drive motor 37's main shaft is forward, its tip installs action wheel 42, carry lead screw 35 front end all install from driving wheel 40, lie in tip mounting panel 36 front portion and be close to one and install the steering wheel 41 from driving wheel 40 department, action wheel 42, from driving wheel 40 and steering wheel 41 between connect through the wheel area, two rotation opposite direction from driving wheel 40, action wheel 42 front side install inductor contact piece 38, an inductor bracket is arranged on the front end shell of the transmission motor 37, and a vertical sensor 39 with an induction end corresponding to the inductor contact piece 38 is vertically arranged on the inductor bracket.

The tip push-in structure 11 include mounting bracket 65, end cover input track 69 and vertical track installation panel 70, mounting bracket 65 install on board 1 up end, close up subassembly 10 both sides position on, mounting bracket 65 on install the ejector pin and push cylinder 64 towards the tip of closing up subassembly 10, the tip push cylinder 64 close to close up subassembly 10 one end and install vertical track installation panel 70, vertical track installation panel 70 is close to and installs two vertical tracks 72 on the anterior position of closing up subassembly 10 one side by side, vertical track 72 on slidable mounting have clamping part 68 preceding end cover centre gripping cylinder 66, end cover centre gripping cylinder 66 below install the lift cylinder 67 that ejector pin and end cover centre gripping cylinder 66 lower extreme link to each other, lift cylinder 67 lower extreme link to each other with board 1, clamping part 68 front side arrange rather than corresponding end cover input track 69, the top rod of the end push-in cylinder 64 is provided with a push head 71 which passes through the vertical rail mounting panel 70.

The conveying table 2 comprises a conveying table base 57, end roller supports 58 and end rollers 62, the end roller supports 58 are mounted at the front end and the rear end of the upper end face of the conveying table base 57, the end rollers 62 are mounted in the end roller supports 58, a conveying belt 63 is mounted between the two end rollers 62, baffles 61 are uniformly mounted on the conveying belt 63, a conveying motor 59 is mounted on one side of the end roller support 58 located at the rear end, and a main shaft of the conveying motor 59 is connected with a main shaft of the end roller 62 through a speed reducer 60.

Examples

In the production process, the conveying platform 2 mainly conveys the crossbands of the products to the feeding mechanism 5, the conveying motor 59 is firstly started during operation, the conveying motor 59 drives one end roller 62 to rotate through the speed reducer 60, the end roller 62 drives the other end roller 62 through the conveying belt 63, the crossbands of the products are placed on the conveying belt 63 and are blocked through the baffle 61, and when the crossbands are conveyed to the feeding mechanism 5, the crossbands can slide down to the feeding mechanism 5 along the baffle 61.

After the crossbands enter the feeding mechanism 5, two ends of each crossband lean against a material conveying inclined plane 50 of the feeding frame 45, the crossbands are uniformly arranged on the material conveying inclined plane 50 through the inclined angle of the material conveying inclined plane 50, then the conveying cylinder 47 is started, the top rod of the conveying cylinder 47 rises, the upper end of the first feeding plate 73 of the feeding slide block 49 pushes one crossband, two ends of the crossbands rise along the vertical part of the first step 51 of the feeding frame 45 and the side surface of the first material plate 53, and pass through the upper end of the inclined first material plate 53 at the upper end of the first feeding plate 73, the crossbands slide down on the inclined plane of the first step 51 and are attached to the end surface of the second feeding plate 33, then the conveying cylinder 47 retracts, the second feeding plate 33 moves downwards along with the feeding slide block 49, the upper end of the second feeding plate 33 is positioned below the inclined plane 51 of the first step, and the crossbands lean against the second material plate 54 on the vertical part of the second step 52 along, and then, starting the conveying cylinder 47 again, wherein the first feeding plate 73 provides a cross bar to the first step 51 of the upper rack 45, the cross bar positioned at the first step 51 is conveyed to the inclined plane of the second step 52 through the second feeding plate 33, then the conveying cylinder 47 is reset again, the movement of the conveying cylinder 47 is repeated for many times, and the cross bar is lifted by the first feeding plate 73, the second feeding plate 33 and the third feeding plate 34 in sequence until the cross bar enters the upper end position of the third feeding plate 55 and enters the feeding end of the linear vibration discharging table 6 through the inclined plane at the upper end of the third feeding plate 55.

After the horizontal bar enters the linear vibration discharging platform 6, the two ends of the horizontal bar are placed on the vibration rails 74, and one horizontal bar is arranged on the upper end surface of the linear vibration discharging platform 6 through the linear vibrator 44 until the horizontal bar drops to the starting end of the screw rod conveying structure 7.

There is the transport screw 35 surface in the lead screw transport structure 7 to carry the screw thread, the screw thread is used for carrying the horizontal bar, lead screw transport structure 7 during operation, at first start transmission motor 37, transmission motor 37 drives action wheel 42 and rotates, action wheel 42 drives two transport screw 35 through direction-adjusting wheel 41, from driving wheel 40 and tyre, the direction of rotation of two transport screw 35 is in opposite state, make transport screw 35 can carry the horizontal bar, measure the number of turns of rotation of transport screw 35 through vertical sensor 39 and inductor contact piece 38 simultaneously, thereby control the interval between the adjacent horizontal bar, when the horizontal bar is carried the transportation manipulator 9 below, carry five horizontal bars simultaneously in assembling the subassembly 10 through transportation manipulator 9.

When the conveying manipulator 9 works, firstly, the pushing cylinder 24 on the manipulator guide rail platform 8 is started, the pushing cylinder 24 pushes the conveying manipulator 9 to move to the upper side of five arranged transverse strips, then the downward moving cylinder 25 is started, the downward moving cylinder 25 controls the clamping cylinder fixing plate 26 to move downwards, then the five clamping cylinders 27 on the lower end face of the clamping cylinder fixing plate 26 are started, the five clamping cylinders 27 clamp the transverse strips, then the downward moving cylinder 25 and the pushing cylinder 24 are controlled to sequentially return to the original positions, meanwhile, the transverse strips are conveyed to the upper side of the folding assembly 10, then the downward moving cylinder 25 is controlled to press downwards again, the transverse strips are placed into the folding assembly 10, the placing groove 19 of the folding assembly 10 can shape the transverse strips, and the two ends of the transverse strips are inclined upwards.

The closing assembly 10 positions the cross bar, the end part pushing structure 11 assembles the end parts of two products with the cross bar, firstly two closing cylinders on the lower end face of the closing assembly 10 are started, ejector rods of the closing cylinders push the end part bar molds 18, the end part bar molds 18 and the side bar molds 17 are attached to the central positioning block 15, then the end part pushing structure 11 is started, an end cover clamping cylinder 66 of the end part pushing structure 11 is started, an end cover positioned at the tail end of an end cover input rail 69 is clamped, and then the end cover clamping cylinder 66 is controlled to move upwards through a lifting cylinder 67, the two ends of the folding die are aligned to the end covers, then the end pushing cylinder 64 is started, the ejector rod of the end pushing cylinder 64 pushes the pushing head 71, the two end covers and the two ends of the five transverse bars are fixed by the pushing head 71, and after connection is completed, the folding cylinder and the end cover clamping cylinder 66 are both restored to the original state.

When the transport manipulator 9 snatchs the horizontal bar, hold the product centre gripping cylinder 28 on the cylinder fixed plate 26 and carry out the centre gripping to the assembled product, the transport manipulator 9 is placed the horizontal bar and is put into when closing up subassembly 10 product centre gripping cylinder 28 and put the product on blanking inclined plane 13.

Claims

1. The utility model provides a full-automatic cylinder brush birdcage assembly machine, includes board (1), carries platform (2) and defeated material platform (3), its characterized in that: board (1) one end install and carry platform (2), defeated material platform (3) are installed to the other end, board (1) be close to carry platform (2) one end install with carry feed mechanism (5) of platform (2) intercommunication, control panel (4) are installed to feed mechanism (5) one side, the output of feed mechanism (5) links to each other with the one end of rectilinear vibration row material platform (6), the other end of rectilinear vibration row material platform (6) links to each other with the one end of lead screw transport structure (7), board (1) up end be close to the other end department of lead screw transport structure (7) and install and fold subassembly (10), fold subassembly (10) bilateral symmetry install tip and push structure (11), lead screw transport structure (7) and fold subassembly (10) one side and install manipulator guide rail platform (8), lead screw transport structure (7) and fold subassembly (10) top install one end slidable mounting at manipulator guide rail flat Transportation manipulator (9) on platform (8), defeated material platform (3) up end mid-mounting have with close blanking inclined plane (13) that subassembly (10) correspond, blanking inclined plane (13) bilateral symmetry install two end cover vibration dish (12), the output track and the end cover input track (69) intercommunication in tip push-in structure (11) of end cover vibration dish (12).

2. The fully-automatic roller brush birdcage assembly machine according to claim 1, characterized in that: the folding assembly (10) comprises a center strip die (14), side strip dies (17) and end strip dies (18), wherein two sides of the center strip die (14) are rotatably connected with one side of the two side strip dies (17), the other side of each side strip die (17) is rotatably connected with one side of each end strip die (18), the middle parts of the upper end surfaces of the center strip die (14), the side strip dies (17) and the end strip dies (18) are respectively provided with a placing groove (19), the middle part of the upper end surface of the center strip die (14) is provided with a center positioning block (15), the middle part of the center positioning block (15) is provided with a through hole gap (16) communicated with the placing groove (19) of the center strip die (14), the left side and the right side of the center positioning block (15) are provided with attaching inclined planes corresponding to the side strip dies (17) and the end strip dies (18), the lower end surfaces of the end strip dies (18) are connected with an air cylinder on the machine table (1) through a folding connecting block, the ejector rod of the folding cylinder faces upwards, and the ejector rod of the folding cylinder is rotatably connected with the connecting block.

3. The fully-automatic roller brush birdcage assembly machine according to claim 1, characterized in that: the manipulator guide rail platform (8) comprises a platform base (20), guide rails (21) and end limiting plates (22), the platform base (20) is vertically provided with the end limiting plates (22) at the front and the rear ends, two guide rails (21) are arranged between the two end limiting plates (22) on the upper end face of the platform base (20) side by side, the transportation manipulator (9) comprises a sliding platform (23), a downward moving cylinder (25) and a clamping cylinder fixing plate (26), the lower end face of one end of the sliding platform (23) is slidably arranged on the guide rails (21), the other end of the sliding platform (23) is provided with the downward moving cylinder (25) with a mandril passing through the sliding platform (23) downwards, the mandril of the downward moving cylinder (25) is provided with the clamping cylinder fixing plate (26), and five clamping cylinders (27) arranged in a row are uniformly arranged on the lower end face of the clamping cylinder fixing plate (26), the clamping cylinder (27) corresponds to the folding assembly (10), and a pushing cylinder (24) with an ejector rod penetrating through the end limiting plate (22) and connected with the sliding platform (23) is longitudinally installed on the front side of the end limiting plate (22) at the front end.

4. The fully-automatic roller brush birdcage assembly machine according to claim 3, characterized in that: sliding platform (23) up end, move down cylinder (25) and install four uide bushing (30) all around, uide bushing (30) in install the guide arm (31) that the lower extreme passed sliding platform (23) and link to each other with centre gripping cylinder fixed plate (26), centre gripping cylinder fixed plate (26) front end extend forward, the vertical product centre gripping cylinder (28) that pass centre gripping cylinder fixed plate (26) of installing the centre gripping mouth of extension, product centre gripping cylinder (28) front side install proximity switch (29) that the response portion passed centre gripping cylinder fixed plate (26) down.

5. The fully-automatic roller brush birdcage assembly machine according to claim 1, characterized in that: the feeding mechanism (5) comprises two feeding frames (45), a conveying cylinder (47) and side baffles (46), the two feeding frames (45) are arranged on two sides of the feeding end of the linear vibration discharging platform (6) side by side, one end, close to the linear vibration discharging platform (6), of each feeding frame (45) is bent upwards, the conveying cylinder (47) with an upward ejector rod is arranged below the two feeding frames (45), the bent end of each feeding frame (45) is close to one side of the conveying platform (2) and adopts a stepped structure with three steps, the stepped structure comprises a first step (51), a second step (52) and a third step, a first material plate (53), a second material plate (54) and a third material plate (55) are respectively arranged on the vertical surfaces of the first step (51), the second step (52) and the third step, and inclined planes are respectively arranged at the upper ends of the first material plate (53), the second material plate (54) and the third material plate (55) and the first step (51) and the second step (52) The structure, the inclined plane structure is close to the one end downward slope of rectilinear vibration blowing platform (6), side shield (46) are installed in the outside of two work or material rest (45) of going up, the ejector pin of transport cylinder (47) on install feeding slider (49), feeding slider (49) include first feed plate (73), second feed plate (33) and third feed plate (34), first feed plate (73), second feed plate (33) and third feed plate (34) lower extreme flush to stack the equipment through the backing plate, leave two clearances between first feed plate (73), second feed plate (33) and third feed plate (34) upper end, two clearances match with first flitch (53) and second flitch (54) respectively, first feed plate (73), second feed plate (33) and third feed plate (34) highly increase gradually, first feed plate (73), The upper ends of the second feeding plate (33) and the third feeding plate (34) adopt an inclined surface with one end close to the linear vibration discharging platform (6) inclining downwards.

6. The fully-automatic roller brush birdcage assembly machine according to claim 5, characterized in that: go up work or material rest (45) and be close to the one end upside of carrying platform (2) and arranged defeated material inclined plane (50), defeated material inclined plane (50) be close to sharp vibration row material platform (6) one end slope down, be close to two of carrying platform (2) and go up and connect through horizontal striker plate (48) between work or material rest (45), sharp vibration row material platform (6) feed end department vertical installation carry cylinder fixed plate (56).

7. The fully-automatic roller brush birdcage assembly machine according to claim 1, characterized in that: linear vibration discharging platform (6) including discharging platform base (32), support (75) and vibration track (74), discharging platform base (32) up end bilateral symmetry install support (75), support (75) in install vibration track (74), vibration track (74) connect feed mechanism (5) and lead screw transport structure (7), discharging platform base (32) down install linear vibrator (44) on the terminal surface, install sensor support (76) that have the sensor on one of them support (75) side by side.

8. The fully-automatic roller brush birdcage assembly machine according to claim 1, characterized in that: lead screw transport structure (7) include tip mounting panel (36), carry lead screw (35) and driving motor (37), tip mounting panel (36) be around being vertical install on board (1) up end side by side, tip mounting panel (36) are located rectilinear vibration discharging platform (6) and fold between subassembly (10), carry lead screw (35) total two about installing side by side between two tip mounting panels (36), driving motor (37) are installed to tip mounting panel (36) lower part that is located the front portion, the main shaft of driving motor (37) is forward, driving wheel (42) is installed to its tip, carry lead screw (35) front end all install from driving wheel (40), be located tip mounting panel (36) front portion and be close to one and install from driving wheel (40) steering wheel (41), driving wheel (42), from driving wheel (40) and steering wheel (41) between connect through the wheel area, the rotating directions of the two driven wheels (40) are opposite, an inductor contact piece (38) is installed on the front side of the driving wheel (42), an inductor support is installed on a front end shell of the transmission motor (37), and a vertical sensor (39) with an induction end corresponding to the inductor contact piece (38) is vertically installed on the inductor support.

9. The fully-automatic roller brush birdcage assembly machine according to claim 1, characterized in that: the end pushing structure (11) comprises a mounting frame (65), an end cover input track (69) and a vertical track installing panel (70), the mounting frame (65) is installed on the upper end face of the machine table (1) and on the positions of two sides of the folding assembly (10), an ejector rod pushing cylinder (64) towards the end of the folding assembly (10) is installed on the mounting frame (65), the end pushing cylinder (64) is close to one end of the folding assembly (10) and is provided with the vertical track installing panel (70), two vertical tracks (72) are installed on the front position of one side of the folding assembly (10) side by side of the vertical track installing panel (70), a clamping part (68) is installed on the vertical track (72) in a sliding mode and is provided with an end cover clamping cylinder (66) forward, and a lifting cylinder (67) connected with the lower end of the ejector rod and the end cover clamping cylinder (66) is installed below the end cover clamping cylinder, the lower end of the lifting cylinder (67) is connected with the machine table (1), an end cover input rail (69) corresponding to the clamping part is arranged on the front side of the clamping part (68), and a push head (71) penetrating through a vertical rail mounting panel (70) is mounted on a push rod of the end push cylinder (64).

10. The fully-automatic roller brush birdcage assembly machine according to claim 1, characterized in that: carry platform (2) including carrying platform base (57), tip gyro wheel support (58) and tip gyro wheel (62), carry platform base (57) up end front and back end all install tip gyro wheel support (58), install tip gyro wheel (62) in tip gyro wheel support (58), install conveyer belt (63) between two tip gyro wheels (62), evenly install baffle (61) on conveyer belt (63), tip gyro wheel support (58) one side that is located the rear end installs conveying motor (59), the main shaft of conveying motor (59) passes through speed reducer (60) and links to each other with the main shaft of tip gyro wheel (62).