CN114988095A - Roller brush inner core birdcage frame equipment - Google Patents
Roller brush inner core birdcage frame equipment Download PDFInfo
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- CN114988095A CN114988095A CN202210693185.3A CN202210693185A CN114988095A CN 114988095 A CN114988095 A CN 114988095A CN 202210693185 A CN202210693185 A CN 202210693185A CN 114988095 A CN114988095 A CN 114988095A
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- birdcage
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 432
- 229910052742 iron Inorganic materials 0.000 claims abstract description 216
- 238000012546 transfer Methods 0.000 claims abstract description 72
- 238000009826 distribution Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides roller brush inner core birdcage frame assembling equipment which comprises a machine table, an end cover feeding device, an iron bar arranging device, a transfer table, a grabbing device, an iron bar folding device and an end cover pushing device, wherein the iron bar folding device folds a plurality of iron bars according to a preset shape, the end cover feeding device arranges and sends end covers to the end cover pushing device, and the end cover pushing device pushes the end covers towards the direction of the iron bar folding device to assemble the end covers and the folded iron bars; the iron bar feeding device densely arranges a plurality of iron bars and pushes the iron bars to the iron bar arranging device; the iron bar arranging device transfers the iron bars to the transfer table one by one; the grabbing device grabs and transfers the iron bars on the transfer table to the iron bar folding device; the grabbing device synchronously grabs and transfers the assembled birdcage frame to the outside; the novel structure of the device can facilitate processing, production, assembly and subsequent maintenance, has a compact integral structure, and can effectively reduce the occupied space of equipment.
Description
Technical Field
The invention relates to the field of roller brush processing equipment, in particular to roller brush inner core birdcage rack assembling equipment.
Background
In daily building decoration engineering, a roller brush is frequently used when large-area paint is rolled and coated, and the rolling surface range is wide, so that the roller brush is a most labor-saving and time-saving brush, and particularly, after an extension rod is connected, a wall surface or a ceiling can be easily painted; the roller brush comprises an inner core birdcage frame and a roller hair sleeve sleeved on the outer side, wherein the traditional birdcage assembly is formed by manually assembling end covers on two sides of the birdcage and a plurality of iron bars in the middle of the birdcage and knocking and assembling the end covers and the iron bars by a wooden hammer or a rubber hammer after the birdcage is pressed down by hands in advance, so that the assembly speed is low, the efficiency is low, time and labor are wasted, the operation is easy to miss and hurt when the mechanical fatigue is repeated, and the assembly speed and the assembly quality of the birdcage are low;
the patent (CN210232180U) provides a full-automatic roller brush birdcage assembly machine, which comprises a machine table, a conveying table and a material conveying table, wherein the conveying table is installed at one end of the machine table, the material conveying table is installed at the other end of the machine table, a feeding mechanism communicated with the conveying table is installed at one end, close to the conveying table, of the machine table, a control panel is installed at one side of the feeding mechanism, the output end of the feeding mechanism is connected with one end of a linear vibration discharging table, the other end of the linear vibration discharging table is connected with one end of a screw rod conveying structure, a folding assembly is installed at the other end, close to the screw rod conveying structure, of the upper end surface of the machine table, and end pushing structures are symmetrically installed at two sides of the folding assembly; under the integral cooperation, the automatic production line has the characteristics of improving the working efficiency, increasing the product quality, realizing automatic production and the like by matching various structures and forming a production line working platform with very small error rate; however, the whole occupied space of the equipment is large, especially the structure and the matching between the feeding mechanism and the linear vibration discharging table are complex in structure and inconvenient to produce, assemble and overhaul, and the occupied space is large and needs to be improved.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the roller brush inner core birdcage frame assembling equipment which is novel in structure, convenient to machine, produce and assemble and perform subsequent maintenance, compact in overall structure and capable of effectively reducing the occupied space of the equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides roller brush inner core birdcage frame assembling equipment which comprises a machine table, an end cover feeding device, an iron bar arranging device, a transfer table, a grabbing device, an iron bar folding device and an end cover pushing device, wherein the end cover feeding device, the iron bar arranging device, the transfer table, the grabbing device, the iron bar folding device and the end cover pushing device are arranged on the machine table; the iron bar feeding device densely arranges a plurality of iron bars and pushes the iron bars to the iron bar arranging device; the iron bar arranging device transfers the iron bars to the transfer table one by one and arranges the iron bars according to a preset position; the transfer table transfers the iron bars to the lower part of the gripping device, and the gripping device grips and transfers the iron bars on the transfer table to the iron bar folding device and discharges the iron bars according to the original distribution positions; the grabbing device synchronously grabs and transfers the assembled birdcage frame to the outside.
In a better technical scheme of the invention, the iron bar feeding device comprises a bottom plate, wherein the top surface of the bottom plate is fixedly provided with two oppositely arranged supporting strips, the supporting strips extend along the length direction of the bottom plate, the top of one side, close to the center of the bottom plate, of each supporting strip is fixedly provided with an extending plate, a limiting groove is formed between each extending plate and the bottom plate, the iron bars are arranged on the top surface of the bottom plate, and two ends of each iron bar are inserted into the limiting grooves; first straight line slip table is installed to the top surface of support bar, installs lift promotion structure on the slider of first straight line slip table, and lift promotion structure locates the one side that the extension board is close to the bottom plate center, and first straight line slip table drives lift propelling movement structure and removes, promotes the iron bar of arranging well along the length direction of bottom plate and removes.
In a preferred technical scheme of the invention, the lifting pushing structure comprises a supporting frame, a first cylinder, a third push plate and a vertical frame; the support frame is fixedly arranged on a sliding block of the first linear sliding table, the first air cylinder is arranged on the support frame, a piston rod is arranged upwards, the third push plate is fixedly arranged at the end part of the piston rod of the first air cylinder, the stand is fixedly arranged on the bottom surface of the third push plate and is arranged close to one side of the center of the bottom plate, and the first air cylinder drives the stand to vertically move and can move downwards until the distance between the bottom surface of the stand and the top surface of the bottom plate is smaller than the diameter of the iron bar; pressure sensor is installed to one side that the grudging post bottom is close to ironbar collating unit, and the one end department that the support bar is close to ironbar collating unit is equipped with limit structure, and limit structure includes second cylinder, inserted bar, and the inserted bar passes through the flexible rubber sleeve with the tailpiece of the piston rod portion of second cylinder to be connected, and the tip position of support bar is equipped with the jack, and the inserted bar stretches into the spacing inslot, to the tip formation of spacing groove prescribed a limit to through the jack.
In a preferred technical scheme of the invention, a universal ball bearing is arranged on the bottom surface of the vertical frame, and a rolling ball of the universal ball bearing is arranged downwards.
In a preferred technical scheme of the invention, the bottom plate is erected on the top surface of the machine table through the supporting blocks, and the transfer platform is arranged between the two supporting blocks; the transfer table comprises a second linear sliding table and a bracket, the bracket comprises a supporting plate and supporting strips fixedly arranged on two sides of the top surface of the supporting plate, a plurality of clamping grooves are correspondingly formed in the two supporting strips, iron strips are placed between the two opposite clamping grooves, the distribution positions of the clamping grooves correspond to the iron strip placing positions of the iron strip folding device, and the supporting plate is fixedly arranged on a sliding block of the second linear sliding table; the second straight line slip table is installed at the top surface of board, and the one end of second straight line slip table extends to the below of bottom plate, and the other end extends to one side that the ironbar folds the device, and the second straight line slip table can drive the bracket and receive in the below of bottom plate completely, also can drive the below of bracket way ironbar collating unit, and remove to grabbing device's below.
In a preferred technical scheme of the invention, the bottom of the clamping groove is of an arc-shaped structure, the diameter of the clamping groove is matched with that of the iron bar, and the first magnet block is embedded and installed at the groove bottom of the clamping groove.
In a preferred technical scheme of the invention, the iron bar arranging device comprises a portal frame, a third air cylinder, a pushing frame, a first electromagnet and a second electromagnet; the number of the first electromagnets is 2, the first electromagnets are installed on two inner side walls of the portal frame through a support, the height of the first electromagnets is consistent with that of the limiting grooves, the first electromagnets are arranged close to the end parts of the bottom plates, and after the first electromagnets are electrified, the first electromagnets are used for magnetically attracting iron bars at the end parts of the limiting grooves; the third air cylinder is arranged at the top of the portal frame, the piston rod is arranged downwards, the pushing frame is fixedly arranged at the end part of the piston rod of the third air cylinder, the length of the pushing frame is smaller than the distance between the two first electromagnets, a groove is formed in the bottom of the pushing frame, two ends of the groove extend through two ends of the pushing frame, and the second electromagnets are embedded and arranged at the groove bottom of the groove; the third cylinder drives the pushing frame to move downwards, and drives the iron bar magnetically attracted on the first electromagnet to continuously move downwards, so that the iron bar is transferred to the lower transfer table.
In a preferred technical scheme of the invention, the gripping device comprises a third linear sliding table, a mounting frame, a fourth cylinder and a fifth cylinder; the mounting frame is fixedly mounted on a sliding block of the third linear sliding table, the mounting frame is located above the iron bar folding device, the fourth cylinder and the fifth cylinder are mounted on the mounting frame, piston rods are arranged downwards, a first push plate is fixedly arranged at the end part of a piston rod of the fourth cylinder, a plurality of first finger cylinders are mounted on the bottom surface of the first push plate, and the distance between the plurality of first finger cylinders is matched with the distance between clamping grooves of the transfer table; a second push plate is fixedly arranged at the end part of a piston rod of the fifth cylinder, and a second finger cylinder is fixedly arranged on the bottom surface of the second push plate; the first finger cylinders are used for clamping iron bars on the transfer platform and transferring the iron bars to the iron bar folding device, and the second finger cylinders are used for clamping a birdcage frame assembled on the iron bar folding device and transferring the birdcage frame to the outside.
The invention has the beneficial effects that:
the invention provides roller brush inner core birdcage frame assembling equipment which is novel in structure and comprises an end cover feeding device, an iron bar arranging device, a transfer table, a grabbing device, an iron bar folding device and an end cover pushing-in device;
the iron bar feeding device can densely arrange a plurality of iron bars and push the iron bars to the iron bar arranging device; the iron bar arranging device transfers the iron bars to the transfer table one by one and arranges the iron bars according to a preset position; the transfer table transfers the iron bars to the lower part of the gripping device, and the gripping device grips and transfers the iron bars on the transfer table to the iron bar folding device and discharges the iron bars according to the original distribution positions; the iron bar folding device folds a plurality of iron bars according to a preset shape; the end cover feeding device is used for arranging and conveying the end covers to the end cover pushing device, and the end cover pushing device is used for pushing the end covers to the direction of the iron bar folding device so that the end covers are assembled with the folded iron bars; the gripping device can synchronously grip and transfer the assembled birdcage frame to the outside; the integral matching can realize automatic operation and assembly, reduce manual participation, and improve the working efficiency and the processing quality;
in addition, the iron bar feeding device, the iron bar arranging device and the transfer table are closely distributed, the whole structure is compact, and the space occupation of equipment can be effectively reduced; moreover, the devices have novel and simple structures, and can be conveniently processed, produced, assembled and subsequently overhauled.
Drawings
FIG. 1 is a top plan view of an equipment position distribution of a roller brush core birdcage assembly equipment provided in an embodiment of the invention;
FIG. 2 is a schematic partially schematic elevational view, in cross-section, of a roller brush core birdcage assembly apparatus provided in an exemplary embodiment of the invention;
fig. 3 is a side view of an iron bar feeding apparatus provided in an embodiment of the present invention;
FIG. 4 is a top view of a bracket provided in an exemplary embodiment of the present invention;
fig. 5 is a side view of an iron bar arranging apparatus provided in an embodiment of the present invention;
fig. 6 is a sectional view of an iron bar arranging apparatus provided in an embodiment of the present invention.
In the figure:
100. a machine platform; 200. an end cap feeding device;
300. an iron bar feeding device; 310. a base plate; 311. a notch; 320. a supporting strip; 321. an extension plate; 330. a limiting groove; 340. a first linear sliding table; 350. a lifting pushing structure; 351. a support frame; 352. a first cylinder; 353. a third push plate; 354. erecting a frame; 355. a pressure sensor; 356. a universal ball bearing; 357. a third guide bar; 360. a limiting structure; 361. a second cylinder; 362. inserting a rod; 363. a soft rubber sleeve; 370. a supporting block;
400. an iron bar arranging device; 410. a gantry; 420. a third cylinder; 430. a pushing frame; 431. a groove; 440. a first electromagnet; 450. a second electromagnet;
500. a transfer table; 510. a second linear sliding table; 520. a bracket; 521. a pallet; 522. supporting the strip; 523. a card slot; 524. a first magnet block;
600. a gripping device; 610. a third linear sliding table; 620. a mounting frame; 630. a fourth cylinder; 640. a fifth cylinder; 650. a first push plate; 651. a first guide bar; 660. a first finger cylinder; 670. a second push plate; 671. a second guide bar; 680. a second finger cylinder;
700. an iron bar folding device; 800. an end cap push-in device; 900. a discharge guide plate.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
As shown in fig. 1 and 2, in the embodiment of the present invention, an assembling apparatus for a roller brush inner core birdcage includes a machine table 100, an electric cabinet installed on the machine table 100, an end cover feeding device 200, an iron bar feeding device 300, an iron bar arranging device 400, a transfer table 500, a gripping device 600, an iron bar folding device 700, and an end cover pushing device 800, where the end cover pushing device 800 is installed at both sides of the iron bar folding device 700, the iron bar folding device 700 folds a plurality of iron bars according to a preset shape, the end cover feeding device 200 arranges and sends end covers to the end cover pushing device 800, and the end cover pushing device 800 pushes the end covers toward the iron bar folding device 700 to assemble the end covers with the folded iron bars; the iron bar feeding device 300 densely arranges a plurality of iron bars and pushes the iron bars to the iron bar arranging device 400; the iron bar arranging device 400 transfers the iron bars one by one to the transfer table 500 and arranges the iron bars according to a preset position; the transfer table 500 transfers the iron bars to the lower part of the gripping device 600, and the gripping device 600 grips and transfers the iron bars on the transfer table 500 to the iron bar folding device 700 and discharges the iron bars according to the original distribution positions; the grabbing device 600 synchronously grabs and transfers the assembled birdcage frame to the outside; all the devices are electrically connected with the electric cabinet.
The roller brush inner core birdcage frame assembling equipment is novel in structure and comprises an end cover feeding device, an iron bar arranging device, a transfer table, a grabbing device, an iron bar folding device and an end cover pushing device;
firstly, the iron bar feeding device can densely arrange a plurality of iron bars and push the iron bars to the iron bar arranging device; then, the iron bar arranging device transfers the iron bars one by one to the transfer table and arranges the iron bars according to a preset position; then, the transfer table transfers the iron bars to the lower part of the gripping device, and the gripping device grips and transfers the iron bars on the transfer table to the iron bar folding device and discharges the iron bars according to the original distribution positions; then, the iron bar folding device folds a plurality of iron bars according to a preset shape;
in the process of feeding the iron bars, arranging and conveying the end covers to an end cover pushing device by an end cover feeding device, and preparing for subsequent assembly; then, after the iron bars are folded in place, the end cover pushing device pushes the end cover towards the iron bar folding device, so that the end cover is assembled with the folded iron bars;
finally, the gripping device can synchronously grip and transfer the assembled birdcage frame to the outside; the integral matching can realize automatic operation and assembly, reduce manual participation, and improve the working efficiency and the processing quality;
in addition, the iron bar feeding device, the iron bar arranging device and the transfer table are closely distributed, the whole structure is compact, and the space occupation of equipment can be effectively reduced; moreover, the devices have novel and simple structures, and can facilitate processing, production, assembly and subsequent maintenance; it should be noted that the end cover feeding device, the iron bar folding device, the end cover pushing device and the electric cabinet are all in the prior art and are not described in detail.
Further, as shown in fig. 2 and 3, the iron bar feeding device 300 includes a bottom plate 310, two support bars 320 which are oppositely arranged are fixedly arranged on the top surface of the bottom plate 310, the support bars extend along the length direction of the bottom plate, an extension plate 321 is fixedly arranged at the top of one side of the support bars 320 close to the center of the bottom plate 310, a limit groove 330 is formed between the extension plate 321 and the bottom plate 310, the end of an iron bar is directly adapted to the groove width of the limit groove, the iron bar is arranged on the top surface of the bottom plate, and two ends of the iron bar are inserted into the limit groove; the top surface of the supporting bar 320 is provided with a first linear sliding table 340, a sliding block of the first linear sliding table 340 is provided with a lifting pushing structure 350, the lifting pushing structure is arranged on one side of the extending plate close to the center of the bottom plate, and the first linear sliding table 340 drives the lifting pushing structure 350 to move along the length direction of the bottom plate 310 and push the arranged iron bars to move, so that smooth and continuous pushing feeding is maintained; breach 311 has been seted up at the middle part of bottom plate 310, and the length direction of breach edge bottom plate extends, and the one end that is close to the ironbar collating unit opens, and the design of breach is the card income for the ironbar kink, prevents that the kink from influencing the normal removal of ironbar.
Further, the lifting pushing structure 350 includes a supporting frame 351, a first cylinder 352, a third pushing plate 353, and a stand 354; the supporting frame 351 is fixedly installed on a sliding block of the first linear sliding table 340, the first air cylinder 352 is installed on the supporting frame 351, a piston rod of the first air cylinder 352 is arranged upwards, the third pushing plate 353 is fixedly arranged at the end part of the piston rod of the first air cylinder 352, the vertical frame 354 is fixedly installed on the bottom surface of the third pushing plate 353 and is arranged close to one side of the center of the bottom plate 310, the first air cylinder 352 drives the vertical frame 354 to vertically move and can move downwards until the distance between the bottom surface of the vertical frame and the top surface of the bottom plate is smaller than the diameter of an iron bar, and the iron bar can be smoothly pushed when the vertical frame moves downwards to a preset position; a pressure sensor 355 is installed on one side, close to the iron bar arrangement device 400, of the bottom of the vertical frame 354, a limiting structure 360 is arranged at one end, close to the iron bar arrangement device 400, of the supporting bar 320, the limiting structure 360 comprises a second cylinder 361 and an inserting rod 362, the inserting rod 362 is connected with the end portion of a piston rod of the second cylinder 361 through a soft rubber sleeve 363, an inserting hole is formed in the end portion of the supporting bar, and the inserting rod extends into the limiting groove through the inserting hole to limit the end portion of the limiting groove; the first cylinder, the third push plate, the vertical frame, the pressure sensor and the limiting structure are matched, so that the iron bar feeding and aligning device can be used for feeding and aligning iron bars; more specifically, in the process of pushing the iron bar feeding device to the iron bar arranging device, the limiting groove on one side, far away from the iron bar arranging device, of the vertical frame is empty, when the empty area is large, a worker can additionally place iron bars in the area, and the pushing of the iron bars in the batch moving down is conveniently and quickly carried out subsequently;
after the vertical frame completely pushes the front iron bars, the first air cylinder drives the vertical frame to move upwards to enable the bottom of the vertical frame to be higher than the position of the extension plate, and the first linear sliding table drives the whole upgrading pushing structure to move back to enable the upgrading pushing structure to move back to the rear side of the supplementary iron bars; then, the second cylinder drives the inserted bar to move, so that the end part of the inserted bar protrudes into the limiting groove, the upgrading pushing structure drives the stand to move downwards to a preset position, the first linear sliding table drives the stand to push the iron bars, the iron bars are in close contact, and after the pressure sensor detects that the pressure value reaches a preset value, the iron bars are in close contact, and arrangement is completed; and then, the subsequent feeding and loading operation can be continued.
Furthermore, a third guide rod 357 is installed on the top surface of the support frame 351, the third guide rod is located on one side, away from the stand, of the first air cylinder, a third guide hole is formed in the third push plate corresponding to the third guide rod, the third push plate can vertically move along the third guide rod, the third push plate can be limited, the stress of the third push plate is enhanced, and the stand is prevented from being deviated in the moving process; and the third guide rod can further limit the lifting movement of the third push plate, so that the accurate lifting height of the stand is ensured.
Further, a universal ball bearing 356 is mounted on the bottom surface of the vertical frame 354, a rolling ball of the universal ball bearing is arranged downwards, the universal ball bearing can form rolling support for the bottom of the vertical frame, stress of the first air cylinder can be reduced, and auxiliary movement can be performed.
Further, the bottom plate 310 is erected on the top surface of the machine table 100 through the supporting blocks 370, and the transfer table 500 is arranged between the two supporting blocks 370; the transfer table 500 comprises a second linear sliding table 510 and a bracket 520, as shown in fig. 4, the bracket 520 comprises a supporting plate 521 and supporting strips 522 fixedly arranged on two sides of the top surface of the supporting plate 521, a plurality of clamping grooves 523 are correspondingly formed in the two supporting strips 522, an iron bar is placed between the two opposite clamping grooves, the distribution positions of the clamping grooves 523 correspond to the iron bar placing positions of the iron bar folding device 700, and the supporting plate is fixedly arranged on a sliding block of the second linear sliding table; the iron bar can be placed in the air through the two support bars, so that subsequent clamping and transferring are facilitated, the placing position of the iron bar is effectively limited, and the iron bar can be conveniently and accurately transferred to the iron bar folding device in the subsequent process; the second linear sliding table is arranged on the top surface of the machine table, one end of the second linear sliding table extends to the lower part of the bottom plate, the other end of the second linear sliding table extends to one side of the iron bar folding device, and the second linear sliding table can drive the bracket to be completely folded below the bottom plate and can also drive the bracket to pass below the iron bar arranging device and move to the lower part of the grabbing device; when the iron bar single-transfer device is used, the second linear sliding table drives the transfer table to move, so that the two oppositely-arranged clamping grooves sequentially pass through the lower portion of the iron bar arranging device, and the single iron bar is transferred to the clamping grooves through the iron bar arranging device.
Further, the bottom of the clamping groove 523 is of an arc-shaped structure, the diameter of the clamping groove is matched with that of the iron bar, and a first magnet block 524 is embedded in the groove bottom of the clamping groove 523; furthermore, a chamfer is arranged at the edge of the notch of the clamping groove, so that the iron bar can conveniently enter the clamping groove; the top surface of the first magnet block close to the bottom of the clamping groove is of an arc-shaped structure and is matched with the shape of the bottom of the clamping groove; the iron bar placed in the clamping groove can be fixed in a magnetic attraction manner by the structural design, so that the iron bar is prevented from being separated in the moving process of the transfer table; the diameter adaptation of the bottom of draw-in groove and ironbar can ensure that ironbar and subsequent ironbar fold the device place the position and correspond, conveniently snatch the transfer.
Further, as shown in fig. 5 and 6, the bar arranging device 400 includes a gantry 410, a third cylinder 420, a pushing frame 430, a first electromagnet 440, and a second electromagnet 450; the number of the first electromagnets 440 is 2, the first electromagnets are mounted on two inner side walls of the portal frame 410 through brackets, the height of the first electromagnets 440 is consistent with that of the limiting groove 330, the first electromagnets are arranged close to the end part of the bottom plate 310, the first electromagnets are powered on and used for magnetically attracting the iron bars at the end part of the limiting groove, and the magnetic attraction force of the first electromagnets after being powered on can only attract one iron bar; the third cylinder 420 is installed at the top of the portal frame 410, the piston rod is arranged downwards, the pushing frame 430 is fixedly installed at the end part of the piston rod of the third cylinder 420, the length of the pushing frame 430 is smaller than the distance between the two first electromagnets 440, a groove 431 is arranged at the bottom of the pushing frame 430, two ends of the groove 431 extend through two ends of the pushing frame 430, and the second electromagnet 450 is installed at the groove bottom of the groove 431 in an embedded manner; the third cylinder 420 drives the pushing frame 430 to move downwards, so as to drive the iron bar magnetically attracted on the first electromagnet to continuously move downwards, and the iron bar is transferred to the lower transfer table; it should be noted that, when the pushing frame moves down to preset the height, the ironbar contacts with the second electromagnet, and first electromagnet outage this moment, second electromagnet connect the electricity to accomplish the exchange, conveniently pushing frame drove the ironbar and continue to move down, know that the ironbar arranges the draw-in groove in after, the outage of second electromagnet, the ironbar drops and adsorbs in the draw-in groove.
Further, the number of the third cylinders is 2, and the two third cylinders are symmetrically arranged relative to the center of the pushing frame, so that the pushing frame can be ensured to be lifted stably.
Furthermore, the notch of the groove is of a flaring structure, the bottom of the groove is of an arc structure, the diameter of the arc concave surface is matched with that of the iron bar, one side of the second electromagnet, which is close to the bottom of the groove, is of an arc surface structure, and the diameter of the arc concave surface is matched with that of the iron bar, so that the iron bar can conveniently and smoothly enter the groove, the iron bar is ensured to be correspondingly clamped at the bottom of the groove, and the iron bar can be ensured to accurately descend onto a clamping groove on the transfer table; it should be noted that, when the third cylinder drives the pushing frame to move down for the preset height, the first electromagnet is powered off, the second electromagnet is powered on, so that the iron bars are transferred onto the second electromagnet from the first electromagnet and clamped at the groove bottom of the groove, the third cylinder drives the pushing frame to continue to move down for the preset height, so that the iron bars enter the corresponding clamping grooves, the second electromagnet is powered off, the magnetic attraction on the iron bars is released, and the iron bars are magnetically attracted by the first magnet blocks in the clamping grooves.
Further, the gripping device 600 comprises a third linear sliding table 610, a mounting frame 620, a fourth cylinder 630 and a fifth cylinder 640; the mounting frame 620 is fixedly mounted on a sliding block of the third linear sliding table 610, the mounting frame 620 is located above the iron bar folding device 700, the fourth cylinder 630 and the fifth cylinder 640 are both mounted on the mounting frame 620, piston rods of the fourth cylinder 630 are all arranged downwards, a first push plate 650 is fixedly arranged at the end of a piston rod of the fourth cylinder 630, a plurality of first finger cylinders 660 are mounted on the bottom surface of the first push plate 650, and the distance between the plurality of first finger cylinders 660 is matched with the distance between the clamping grooves of the transfer table 500; a second push plate 670 is fixedly arranged at the end part of the piston rod of the fifth cylinder 640, and a second finger cylinder 680 is fixedly arranged on the bottom surface of the second push plate 670; the first finger cylinders are used for clamping the iron bars on the transfer table and transferring the iron bars to the iron bar folding device, and the second finger cylinders are used for clamping the assembled birdcage frame on the iron bar folding device and transferring the assembled birdcage frame to the outside; more specifically, when the iron bar clamping device is used, the fourth cylinder drives the first finger cylinders to move downwards to a preset position, the first finger cylinders are started to grasp the corresponding iron bars, and then the fourth cylinder drives the iron bars to move upwards to enable the iron bars to be separated from the clamping grooves; the third linear sliding table drives the mounting frame to move, so that the iron bars are transversely moved to the iron bar folding device, the fourth cylinder drives the iron bars to move downwards to a preset height, the iron bars are placed at the placing position of the iron bar folding device, and the first finger cylinder starts and releases the iron bars to complete the transfer of the iron bars; the fifth cylinder and the second finger cylinder are arranged to grab the assembled birdcage frame from the iron bar folding device, and the birdcage frame is moved to the outside by the third linear sliding table.
Furthermore, a first guide rod 651 is fixedly arranged on the top surface of the first push plate 650, a first guide hole is correspondingly formed in the mounting frame, and the first guide rod moves along the first guide hole, so that the movement of the first push plate and the first finger cylinder can be effectively limited, and the iron bars can be accurately grabbed and transferred; a second guide rod 671 is fixedly arranged on the top surface of the second push plate 670, a second guide hole is correspondingly formed in the mounting frame, and the second guide rod moves along the second guide hole, so that the movement of the second push plate and the second finger cylinder can be effectively limited, and the birdcage frame can be accurately grabbed and transferred; one side that the transfer table 500 was kept away from to the ironbar folds device 700 is equipped with the guide plate 900 of unloading, and the guide plate slope of unloading sets up, and the higher one end of slope is close to one side that the ironbar folds the device, and grabbing device snatchs the birdcage frame and removes to the top of the guide plate of unloading, and the finger cylinder of second starts, loosens the gripping, and the birdcage frame drops to the guide plate of unloading on and along the guide plate of unloading remove to the collection frame in the outside.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.
Claims (8)
1. A roller brush inner core birdcage frame assembling device comprises a machine table, an end cover feeding device, an iron bar arranging device, a transfer table, a grabbing device, an iron bar folding device and an end cover pushing device, wherein the end cover pushing device is arranged on the machine table and arranged on two sides of the iron bar folding device; the method is characterized in that:
the iron bar feeding device densely arranges a plurality of iron bars and pushes the iron bars to the iron bar arranging device; the iron bar arranging device transfers the iron bars to the transfer table one by one and arranges the iron bars according to a preset position; the transfer table transfers the iron bars to the lower part of the gripping device, and the gripping device grips and transfers the iron bars on the transfer table to the iron bar folding device and discharges the iron bars according to the original distribution positions; the grabbing device synchronously grabs and transfers the assembled birdcage frame to the outside.
2. The roller brush inner core birdcage section assembly apparatus of claim 1, wherein:
the iron bar feeding device comprises a bottom plate, wherein two oppositely arranged supporting strips are fixedly arranged on the top surface of the bottom plate, the supporting strips extend along the length direction of the bottom plate, an extending plate is fixedly arranged at the top of one side, close to the center of the bottom plate, of each supporting strip, a limiting groove is formed between each extending plate and the bottom plate, the iron bars are arranged on the top surface of the bottom plate, and two ends of each iron bar are inserted into the limiting grooves;
first straight line slip table is installed to the top surface of support bar, installs lift promotion structure on the slider of first straight line slip table, and lift promotion structure locates the one side that the extension board is close to the bottom plate center, and first straight line slip table drives lift propelling movement structure and removes, promotes the iron bar of arranging well along the length direction of bottom plate and removes.
3. The roller brush core birdcage assembly facility of claim 2, characterized in that:
the lifting pushing structure comprises a supporting frame, a first air cylinder, a third push plate and a vertical frame;
the support frame is fixedly arranged on a sliding block of the first linear sliding table, the first air cylinder is arranged on the support frame, a piston rod is arranged upwards, the third push plate is fixedly arranged at the end part of the piston rod of the first air cylinder, the stand is fixedly arranged on the bottom surface of the third push plate and is arranged close to one side of the center of the bottom plate, and the first air cylinder drives the stand to vertically move and can move downwards until the distance between the bottom surface of the stand and the top surface of the bottom plate is smaller than the diameter of the iron bar;
pressure sensor is installed to one side that the grudging post bottom is close to ironbar collating unit, and the one end department that the support bar is close to ironbar collating unit is equipped with limit structure, and limit structure includes second cylinder, inserted bar, and the inserted bar passes through the flexible rubber sleeve with the piston rod tip of second cylinder to be connected, and the tip position of support bar is equipped with the jack, and the inserted bar stretches into the spacing inslot, to the tip formation of spacing groove injectly through the jack.
4. The roller brush inner core birdcage section assembly apparatus of claim 3, wherein:
the bottom surface of the vertical frame is provided with a universal ball bearing, and a rolling ball of the universal ball bearing is arranged downwards.
5. The roller brush core birdcage assembly facility of claim 4, wherein:
the bottom plate is erected on the top surface of the machine table through the supporting blocks, and the transfer table is arranged between the two supporting blocks;
the transfer table comprises a second linear sliding table and a bracket, the bracket comprises a supporting plate and supporting strips fixedly arranged on two sides of the top surface of the supporting plate, a plurality of clamping grooves are correspondingly formed in the two supporting strips, iron strips are placed between the two opposite clamping grooves, the distribution positions of the clamping grooves correspond to the iron strip placing positions of the iron strip folding device, and the supporting plate is fixedly arranged on a sliding block of the second linear sliding table;
the second straight line slip table is installed on the top surface of the machine table, one end of the second straight line slip table extends to the lower portion of the bottom plate, the other end of the second straight line slip table extends to one side of the iron bar folding device, the second straight line slip table can drive the bracket to be completely folded below the bottom plate, and the bracket can also be driven to move to the position below the gripping device and to the position below the iron bar arranging device.
6. The roller brush inner core birdcage section assembly apparatus of claim 5, wherein:
the bottom of draw-in groove is arc column structure, and the diameter adaptation of diameter and ironbar, and the tank bottom department of draw-in groove inlays to establish and installs first magnet piece.
7. The roller brush core birdcage assembly facility of claim 6, wherein:
the iron bar arranging device comprises a portal frame, a third air cylinder, a pushing frame, a first electromagnet and a second electromagnet;
the number of the first electromagnets is 2, the first electromagnets are installed on two inner side walls of the portal frame through a support, the height of the first electromagnets is consistent with that of the limiting groove, the first electromagnets are arranged close to the end part of the bottom plate, and the first electromagnets are used for magnetically attracting the iron bars at the end part of the limiting groove after being electrified;
the third air cylinder is arranged at the top of the portal frame, the piston rod is arranged downwards, the pushing frame is fixedly arranged at the end part of the piston rod of the third air cylinder, the length of the pushing frame is smaller than the distance between the two first electromagnets, a groove is formed in the bottom of the pushing frame, two ends of the groove extend through two ends of the pushing frame, and the second electromagnets are embedded and arranged at the groove bottom of the groove;
the third cylinder drives the pushing frame to move downwards, so as to drive the iron bar magnetically attracted on the first electromagnet to continuously move downwards, and the iron bar is transferred to the lower transfer table.
8. The roller brush core birdcage assembly facility of claim 5, characterized in that:
the gripping device comprises a third linear sliding table, a mounting frame, a fourth cylinder and a fifth cylinder;
the mounting frame is fixedly mounted on a sliding block of the third linear sliding table, the mounting frame is located above the iron bar folding device, the fourth cylinder and the fifth cylinder are mounted on the mounting frame, piston rods are arranged downwards, a first push plate is fixedly arranged at the end part of a piston rod of the fourth cylinder, a plurality of first finger cylinders are mounted on the bottom surface of the first push plate, and the distance between the plurality of first finger cylinders is matched with the distance between clamping grooves of the transfer table; a second push plate is fixedly arranged at the end part of a piston rod of the fifth cylinder, and a second finger cylinder is fixedly arranged on the bottom surface of the second push plate;
the first finger cylinders are used for clamping iron bars on the transfer platform and transferring the iron bars to the iron bar folding device, and the second finger cylinders are used for clamping a birdcage frame assembled on the iron bar folding device and transferring the birdcage frame to the outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210693185.3A CN114988095B (en) | 2022-06-17 | 2022-06-17 | Roller brush inner core birdcage frame assembly equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210693185.3A CN114988095B (en) | 2022-06-17 | 2022-06-17 | Roller brush inner core birdcage frame assembly equipment |
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| CN114988095A true CN114988095A (en) | 2022-09-02 |
| CN114988095B CN114988095B (en) | 2023-12-29 |
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| CN202210693185.3A Active CN114988095B (en) | 2022-06-17 | 2022-06-17 | Roller brush inner core birdcage frame assembly equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117622872A (en) * | 2023-12-29 | 2024-03-01 | 清远市创艺科技有限公司 | Multi-head feeding device for electronic component machining |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114988095B (en) | 2023-12-29 |
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