CN114684402B - Automatic terminal welding and bundling device for wires - Google Patents
Automatic terminal welding and bundling device for wires Download PDFInfo
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- CN114684402B CN114684402B CN202210484397.0A CN202210484397A CN114684402B CN 114684402 B CN114684402 B CN 114684402B CN 202210484397 A CN202210484397 A CN 202210484397A CN 114684402 B CN114684402 B CN 114684402B
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- bundling
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- clamping
- cylinder
- guide
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- 238000003466 welding Methods 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 246
- 238000004804 winding Methods 0.000 claims abstract description 112
- 239000000463 material Substances 0.000 claims abstract description 78
- 238000010008 shearing Methods 0.000 claims abstract description 10
- 210000000078 claw Anatomy 0.000 claims description 110
- 238000009434 installation Methods 0.000 claims description 26
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 230000008275 binding mechanism Effects 0.000 claims description 7
- 239000006223 plastic coating Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/28—Securing ends of binding material by twisting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1251—Machines the cutting element not rotating about the wire or cable
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1251—Machines the cutting element not rotating about the wire or cable
- H02G1/1253—Machines the cutting element not rotating about the wire or cable making a transverse cut
- H02G1/1256—Machines the cutting element not rotating about the wire or cable making a transverse cut using wire or cable-clamping means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses an automatic terminal welding and bundling device for wires, which belongs to the technical field of wire terminal welding, and particularly relates to a device which has a simple structure and can automatically bundle wires and align the wires for terminal welding, comprising a base, a guide mechanism, a allowance and stretching mechanism, an automatic winding mechanism, a bundling and arranging mechanism, a material taking and bundling mechanism, an automatic wire stripping mechanism, a terminal welding mechanism and a blanking mechanism; the device realizes the functions of automatic conveying, winding, shearing, bundling, wire stripping and terminal welding of the wires through the cooperation of a plurality of mechanisms.
Description
Technical Field
The invention belongs to the technical field of wire terminal welding, and particularly relates to an automatic wire terminal welding and bundling device.
Background
In the field of colored lamps such as lamp decoration, wires are needed when the lamps are connected or connected with a power supply, the wires are also commonly used in double parallel, and terminals can be welded at one end of the wires connected with the lamps or the power supply, so that the later installation and the like can be facilitated; the traditional welding terminals on the double-parallel wires are all packaged after wire stripping heads, welding, winding and bundling through manual cutting, so that the consumed labor cost is high and the efficiency is low.
Disclosure of Invention
The invention aims to provide a device which has a simple structure and can automatically bind and align wires for terminal welding.
The purpose of the invention is realized in the following way: an automatic terminal welding and bundling device for wires comprises a base and also comprises
The guide mechanism is arranged on one side of the base and comprises a wire inlet end and a wire outlet end for guiding and positioning the wire,
the allowance and stretching mechanism is arranged in the direction of the wire outlet end of the guiding mechanism,
the automatic winding mechanism is arranged in the direction of the wire outlet end of the guide mechanism and is positioned at one side of the allowance and stretching mechanism away from the guide mechanism,
the bundling and arranging mechanism is arranged at one side of the automatic winding mechanism and is positioned on the same straight line with the automatic winding mechanism,
the material taking and binding mechanism is arranged on one side of the automatic winding mechanism and the binding and placing mechanism,
the automatic wire stripping mechanism is arranged at one side of the automatic winding mechanism away from the material taking and binding mechanism,
a terminal welding mechanism, which is positioned at one side of the bundling and arranging mechanism and is positioned at the same straight line position with the automatic wire stripping mechanism,
And the discharging mechanism is arranged at the outer side of the bundling and arranging mechanism.
The wire inlet end of the guide mechanism is connected with one end of the wires on the outer bundled wire tube and is used for playing a good guide role on the wires entering the device and even on the wires entering the automatic winding mechanism; the wire on the guide mechanism is pulled to the automatic winding mechanism by the allowance and stretching mechanism, and a certain shearing allowance is stretched before the wire is cut off by the automatic wire stripping mechanism, so that the welding of the terminal welding mechanism at the later stage can be facilitated; the automatic winding mechanism is used for automatically winding the wire and stopping when the wire is wound to a certain bundling number; the bundling and arranging mechanism is used for placing the wound wire windings, penetrating a bundling wire for fastening and fixing the wire windings at the lower end of the middle part of the wire windings, and driving the two ends of the bundling wire to be close to the upper end of the middle part of the wire windings, wherein the bundling wire is a metal wire with plastic coating outside; the material taking and bundling mechanism plays a good bearing role before the automatic winding mechanism and the bundling and arranging mechanism, firstly, a wire winding object wound on the automatic winding mechanism is grabbed onto the bundling and arranging mechanism, then the end part of a bundling wire positioned at the upper end of the wire winding object on the bundling and arranging mechanism is clamped and rotated, the bundling wire is bundled in the middle part of the wire winding object, the bundled wire winding object is taken out of the bundling and arranging mechanism, the automatic wire stripping mechanism is used for poking a wire head of a wire, cutting the wire, and clamping one end of the wire to be sent to the terminal welding mechanism; the terminal welding mechanism welds the terminal to the wire from which the wire head is stripped.
The invention is further provided with: the guiding mechanism includes:
the guide lifting sliding table is arranged on the base and is provided with a guide supporting plate capable of moving up and down;
the guide support frame is fixedly arranged on one side of the guide supporting plate and comprises a guide supporting rod and a guide roller arranged on the guide supporting rod, and the guide roller and the guide supporting plate are horizontally arranged;
the guide joint cutting mechanism is fixedly arranged on the other side of the guide supporting plate and comprises a joint cutting supporting frame, a joint cutting driving cylinder is arranged on the joint cutting supporting frame, a joint cutting blade is arranged at the driving end of the joint cutting driving cylinder, a joint cutting supporting block is arranged at the lower end of the joint cutting supporting frame, a plurality of pairs of joint cutting second-stage rollers which are symmetrically arranged are arranged on the joint cutting supporting block, the joint cutting second-stage rollers are vertically arranged with the guide supporting plate, and a plurality of joint cutting first-stage rollers which are horizontally arranged with the guide supporting plate are arranged on two sides of the joint cutting second-stage rollers.
The guide support frame is provided with a plurality of guide rollers, and comprises a plurality of pairs of guide roller groups which are vertically symmetrical to each other at two ends and guide rollers which are arranged in the middle and are vertically alternated; the guide wire horizontally enters from the middle parts of a pair of guide rollers at one end, then alternately passes through the guide rollers from top to bottom, and then passes through the middle parts of a pair of guide rollers at the other end; the rear joint cutting driving cylinder drives the joint cutting blade to cut a gap between the plastic coating layers of the two wires of the double-parallel wire at the middle part of the wires; the guide lifting sliding table can drive the guide supporting frame to move up and down, so that the wire can be ensured to be uniformly wound on the bundling and arranging mechanism.
The invention is further provided with: the allowance and stretching mechanism comprises:
the allowance stretching sliding table is arranged on the base and is provided with a stretching supporting plate which horizontally displaces between the guiding mechanism and the automatic winding mechanism; the residual stretching slipway can drive the stretching supporting plate to move through the cooperation of the screw rod, the screw rod nut and the servo motor, and can also move through a transmission belt and other modes.
The surplus stretching cylinder is arranged on the stretching supporting plate;
and the residual stretching clamping claw is arranged on the driving end of the residual stretching cylinder.
The surplus stretching slipway drives the surplus stretching clamping jaw to do horizontal displacement in one direction, and the surplus stretching cylinder drives the surplus stretching clamping jaw to do displacement in the other direction, so that the surplus stretching clamping jaw can stretch out, retract and move in the cross direction of reciprocating displacement; one end of the wire is stretched and pulled to the automatic winding mechanism through the allowance stretching clamping claw, the wire head of the end is loosened, then the wire is retracted, after the automatic winding mechanism winds to a certain circle, the other end of the wire is clamped, a certain allowance is pulled out, and then the other end of the wire is cut off by the automatic wire stripping mechanism. The residual stretching clamping claw can be a common air claw, and can also be other mechanical claw structures which can be realized, such as a hinge mechanical claw.
The invention is further provided with: the automatic winding mechanism includes:
the servo rotating platform is arranged on the base;
the clamping seats are symmetrically arranged at the upper end of the servo rotary table and driven to rotate by the servo rotary table, the clamping seat comprises a clamping frame, a clamping driving cylinder is fixedly arranged in the middle of the clamping frame, a clamping limiting plate is arranged at the upper end of the clamping frame, a penetrating limiting hole is formed in the clamping limiting plate, a clamping rod penetrating through the limiting hole is arranged at the driving end of the clamping driving cylinder, and the clamping rod is connected with the driving end of the clamping driving cylinder through a hinge; the clamping rods swing relative to the limiting holes under the action of the clamping driving cylinders, so that the end parts of the clamping rods on the two clamping seats realize close or far-away movement;
the winding clamping claw is arranged at the upper end of the servo rotary table and is positioned at the outer side of one of the two clamping seats. The winding clamping claw is an air claw.
When the servo rotary table stops after running once, the winding clamping claws are positioned at one side far away from the guide mechanism, one end of a wire pulled by the residual stretching clamping claws is clamped by the winding clamping claws, then the wire is wound on the clamping rods by driving the servo rotary table, and the wire is stopped after being wound for a certain number of turns; the two clamping rods are driven by the clamping driving cylinder to be in a state that the upper ends are far away in a normal state, and the upper ends of the two clamping rods are driven to be in a state of being close after winding is stopped, so that the wire can be conveniently taken out, and the clamped wire ends can be loosened by the winding clamping claws before the wire is taken out.
The invention is further provided with: the bundling and arranging mechanism comprises:
the bundling support frame is arranged on the base;
the bundling supporting block is arranged on the bundling supporting frame and is in a concave structure with a groove part,
the bundling installation block is arranged on the bundling supporting block, bundling supporting rods which are in sliding connection with the bundling supporting block are fixedly arranged on two sides of the bottom of the bundling installation block, bundling springs with two ends respectively propped against the bundling supporting block and the bundling installation block are sleeved outside the bundling supporting rods, a guide part is arranged on one side of the bundling installation block, an installation groove is arranged at the upper end of the guide part,
the bundling clamping cylinder is arranged at the bottom of the bundling supporting block, the driving end of the bundling clamping cylinder extends into the groove part of the bundling supporting block, the driving end of the bundling clamping cylinder is provided with a pair of bundling carrying claws positioned on the groove part of the bundling supporting block, the bundling carrying claws are driven to open and close by the bundling clamping cylinder, the bundling carrying claws are provided with clamping groove parts which are used for inserting the guide parts and can move up and down, and the end parts of the bundling carrying claws are provided with limit lugs;
the wire binding feeding device comprises a feeding support frame, the feeding support frame and the wire binding support frame are positioned on the same straight line, two feeding guide plates are arranged on the feeding support frame, through feeding guide holes are formed in the feeding guide plates, and a feeding roller group is arranged between the two feeding guide plates and comprises a driving feeding roller and a driven feeding roller, and the driving feeding roller is driven to rotate by a motor;
The wire tying cutting mechanism comprises a cutting driving cylinder arranged on one side of the feeding support frame close to the bundling support frame, and a cutting blade is arranged at the driving end of the cutting driving cylinder.
The bundling installation block is used for installing a wire winding, the installation groove is used for placing a binding wire, when the taking and bundling mechanism grabs the wire winding and places the wire winding on the bundling installation block, the bundling installation block is pressed down simultaneously, the bundling installation block moves downwards, the guiding part moves into the lower end of the clamping groove part, the rear bundling clamping cylinder drives the bundling carrying claw to drive to grab the wire winding, and the two ends of the binding wire are close to the upper end of the middle part of the wire winding; the limiting protruding blocks are arranged, so that the middle part of the wire winding is propped between the bundling installation block and the limiting protruding blocks under the elasticity of the limiting protruding blocks and the bundling springs, and bundling can be facilitated. The wire binding feeding mechanism is used for feeding and cutting off the wire binding, and the feeding guide hole and the mounting groove on the binding mounting block which is not pressed down are coaxially arranged, so that the wire binding can enter the mounting groove and then is cut off, and the wire binding entering the mounting groove is in vertical relation with the wire winding, so that the wire binding can be conveniently bound into the middle part of the wire winding.
The invention is further provided with: the material taking and bundling mechanism comprises
The material taking and bundling sliding table is provided with a material taking supporting plate and is positioned on one side of the automatic winding mechanism and the bundling setting mechanism, and the material taking and bundling sliding table can drive the material taking supporting plate to move through the cooperation of a screw rod, a screw rod nut and a servo motor and can also move through a transmission belt and the like;
the material taking vertical clamping cylinder is arranged on the material taking supporting plate and positioned at one side close to the automatic winding mechanism, the driving end of the material taking vertical clamping cylinder is provided with a material taking supporting plate,
the material taking clamping claw is downwards arranged at the end part of the material taking vertical clamping cylinder and is driven by the material taking vertical clamping cylinder to move up and down;
a bundling vertical clamping cylinder which is arranged on the material taking supporting plate and is positioned at one side close to the bundling setting mechanism, and the driving end of the bundling vertical clamping cylinder is provided with a bundling supporting plate,
the bundling clamping claw is arranged at the end part of the bundling vertical clamping cylinder and is driven by the bundling vertical clamping cylinder to move up and down, and the bundling clamping claw is arranged downwards; the material taking clamping claw and the bundling clamping claw can be common air claws or hinge mechanical claws.
The bundling rotary motor is arranged on the bundling transverse setting plate, and drives the driving end of the bundling clamping claw to rotate, and the driving end of the bundling rotary motor is matched with a bearing or a sleeve to realize rotation.
The material taking support plate on the material taking and bundling sliding table can be of a structure for arranging the material taking vertical clamping cylinder and the bundling vertical clamping cylinder, or can be of two split support plates which synchronously move for arranging the material taking vertical clamping cylinder and the bundling vertical clamping cylinder; the material taking vertical clamping cylinder and the material taking clamping claw are used for taking down the wire windings on the automatic winding mechanism, then conveying the wire windings to the bundling setting block, and enabling the wire windings to be propped between the bundling setting block and the limiting convex blocks through pressing the bundling setting block downwards; then, the binding wire at the upper end of the middle part of the wire winding is clamped by a binding vertical clamping cylinder and a binding clamping jaw and rotated, so that the binding wire binds the wire winding; after the number of turns is rotationally moved, the bundling clamping claw stops rotating and then moves upwards to take out the bundling wire and the wire winding, the bundling clamping claw is in a loosening state, and the bundling installation block resets under the elasticity of the bundling spring.
The invention is further provided with: the automatic wire stripping mechanism includes:
the wire feeding mechanism comprises a wire feeding sliding table, a wire feeding supporting plate is arranged on the wire feeding sliding table, a wire feeding driving cylinder is arranged on the wire feeding supporting plate, a wire feeding clamping claw is arranged at the driving end of the wire feeding driving cylinder, and the wire feeding clamping claw can be a common gas claw or a hinge mechanical claw;
The wire stripping head mechanism comprises a wire stripping fixed plate, a horizontal stripping displacement cylinder with a driving end arranged towards the direction of the vertical clamping cylinder for taking materials is arranged on the wire stripping fixed plate, a stripping claw is arranged at the driving end of the horizontal stripping displacement cylinder, a stripping blade is arranged on the stripping claw,
the wire stripping auxiliary mechanism is used for connecting the automatic wire stripping mechanism and the terminal welding mechanism and comprises an auxiliary support frame, wherein a shearing driving cylinder with a downward driving end is arranged at the upper end of one side of the auxiliary support frame, an electric scissors is arranged at the driving end of the shearing driving cylinder, and the electric scissors are positioned at the upper side of the wire outlet end of the guide mechanism; the upper end of the auxiliary supporting frame is provided with an auxiliary sliding table, the auxiliary sliding table is provided with an auxiliary supporting plate, the auxiliary supporting plate is provided with an auxiliary vertical cylinder, the driving end of the auxiliary vertical cylinder is provided with an auxiliary clamping claw, and the auxiliary clamping claw can be a common air claw and a hinge mechanical claw.
The electric scissors cut off the wires by one side of the guide mechanism after the allowance and the stretching mechanism pull out the wires with the allowance, and the cut-off position is just positioned at the gap between the plastic coating layers of the two wires through the guide slitting mechanism; the wire clamping claw is used for clamping the allowance and the other end of the wire pulled out by the stretching mechanism, and reciprocating between the wire stripping head mechanism and the guiding mechanism through the wire clamping supporting plate, so that one end of the wire is sent to the wire stripping head mechanism for wire stripping; after that, the welding mechanism is moved to the terminal by the auxiliary clamping claw
The invention is further provided with: the terminal welding mechanism comprises a mute terminal machine, and the auxiliary clamping claw clamps a section of the wire shelled by the wire-stripping head mechanism and sends the wire to the mute terminal machine;
the terminal welding mechanism is characterized by further comprising a pulling mechanism, the pulling mechanism is positioned on one side of the terminal welding mechanism, which is close to the bundling and arranging mechanism, the pulling mechanism comprises a pulling support plate, a pulling driving cylinder is arranged on the pulling support plate, a pulling gas claw is arranged at the driving end of the pulling driving rod, the pulling gas claw is in a loosening state in a normal state, an opening of the pulling gas claw faces to the direction of the guiding mechanism, and the pulling driving cylinder is in an extending state in a normal state.
The wire feeding mechanism and the material taking clamping claw synchronously displace, and the wire stripping head and the welding terminal of the wire are completed in the processes of pressing down the material taking clamping claw and bundling the bundling clamping claw;
the wire clamped by the auxiliary clamping claw is welded through the mute terminal machine, the air-pulled claw is pulled to drive and clamp the transmitted wire when the auxiliary clamping claw is pulled after the wire is transmitted, and the driving cylinder is pulled to drive after the mute terminal machine is welded with the terminal, so that the end head of the wire positioned on the mute terminal machine is pulled out of the mute terminal machine.
The invention is further provided with: the control cabinet is internally provided with a control circuit and a controller, and the action of the device is programmed and controlled by the controller.
The whole automatic control of equipment can be ensured through the setting of switch board, and then manual input is reduced.
The invention is further provided with: still include unloading mechanism, unloading mechanism includes
A blanking guide cylinder which is arranged on the base, the driving end is arranged towards one side far away from the blanking mechanism,
a blanking driving plate is arranged at the driving end of the blanking guide cylinder,
a blanking bearing plate, one end of the blanking driving plate is hinged with the blanking bearing plate,
the blanking receiving cylinder is arranged on one side end face of the blanking driving plate, which is connected with the driving end of the blanking guide cylinder, and the driving end of the blanking receiving cylinder is connected with the blanking receiving plate through a connecting rod, and the blanking receiving plate is in a vertical or horizontal state with the blanking driving plate under the driving of the blanking receiving cylinder. The wire binding material sending device which is bound and welded with the terminal is matched with the blanking guide cylinder and the blanking receiving cylinder.
Drawings
FIG. 1 is a schematic view of a first view of the present invention;
FIG. 2 is a schematic view of a second view of the present invention;
FIG. 3 is a schematic view of a third view of the present invention;
FIG. 4 is a schematic view of a fourth view of the present invention;
FIG. 5 is a schematic view of a fifth view of the present invention;
FIG. 6 is a schematic view of a sixth view of the present invention;
FIG. 7 is a schematic view of a seventh view of the present invention;
FIG. 8 is a schematic view of an eighth view of the present invention; reference numerals and corresponding part names in the drawings: 1-base, 10-guiding mechanism, 11-guiding lifting sliding table, 12-guiding supporting frame, 13-guiding roller, 14-lancing blade, 15-lancing secondary roller, 16-lancing driving cylinder, 20-allowance stretching mechanism, 21-allowance stretching sliding table, 22-allowance stretching cylinder, 23-allowance stretching clamping claw, 30-automatic winding mechanism, 31-servo rotating table, 32-clamping frame, clamping driving cylinder, 34-clamping rod, 35-winding clamping claw, 40-bundling setting mechanism, 41-bundling supporting block, 42-bundling setting block, 43-bundling spring, 44-guiding part, 45-setting groove, 46-bundling clamping cylinder, 47-bundling receiving claw, 48-clamping groove part, and other parts 50-material guide plate, 51-material feeding roller group, 52-cut driving cylinder, 53-cut blade, 60-material taking and binding mechanism, 61-material taking and binding sliding table, 62-material taking vertical clamping cylinder, 63-material taking clamping claw, 64-binding vertical clamping cylinder, 65-binding clamping claw, 66-binding rotary motor, 70-automatic wire stripping mechanism, 71-wire feeding sliding table, 72-wire feeding driving cylinder, 73-wire feeding clamping claw, 74-peeling horizontal displacement cylinder, 75-peeling claw, 76-shearing driving cylinder, 77-electric scissors, 78-auxiliary sliding table, 79-auxiliary clamping claw, 80-terminal welding mechanism, 81-mute terminal machine, 82-pulling driving cylinder, 83-pulling air claw, 90-of a blanking mechanism, 91-of a blanking guide cylinder, 92-of a blanking driving plate, 93-of a blanking bearing plate and 94-of a blanking bearing cylinder.
Detailed Description
The invention is further described in the following embodiments with reference to the figures, see fig. 1-8:
example 1
An automatic terminal welding and bundling device for wires comprises a base 1 and also comprises
The guiding mechanism 10 is arranged on one side of the base 1, comprises a wire inlet end and a wire outlet end, and is used for guiding and positioning a wire,
a surplus and stretching mechanism 20, the surplus and stretching mechanism 20 being provided in the wire outlet end direction of the guide mechanism 10,
an automatic winding mechanism 30, the automatic winding mechanism 30 is arranged in the direction of the wire outlet end of the guiding mechanism 10 and is positioned at one side of the allowance and stretching mechanism 20 away from the guiding mechanism 10,
a bundling setting mechanism 40, the bundling setting mechanism 40 being provided on one side of the automatic winding mechanism 30 and being in the same line with the automatic winding mechanism 30,
a material taking and binding mechanism 60, wherein the material taking and binding mechanism 60 is arranged at one side of the automatic winding mechanism 30 and the binding setting mechanism 40,
an automatic wire stripping mechanism 70, the automatic wire stripping mechanism 70 is arranged at one side of the automatic winding mechanism 30 away from the material taking and bundling mechanism 60,
a terminal welding mechanism 80, the terminal welding mechanism 80 being located on one side of the bundling and placing mechanism 40, being located on the same straight line position as the automatic wire stripping mechanism 70,
And a blanking mechanism 90, wherein the blanking mechanism 90 is arranged outside the bundling and arranging mechanism 40.
The wire inlet end of the guiding mechanism 10 is connected with one end of the wires on the outer bundled wire tube, and is used for playing a good guiding role on the wires entering the device and even on the automatic winding mechanism 30; the allowance and stretching mechanism 20 pulls the wires on the guide mechanism 10 to the automatic winding mechanism 30, and stretches a certain shearing allowance before the automatic wire stripping mechanism 70 cuts off the wires, so that the welding of the post terminal welding mechanism 80 can be facilitated; the automatic winding mechanism 30 is used for automatically winding the wire, and stopping when the wire is wound to a certain bundling number; the bundling and arranging mechanism 40 is used for placing the wound wire windings, penetrating a bundling wire for bundling and fixing the wire windings at the lower end of the middle part of the wire windings, and driving two ends of the bundling wire to be close to the upper end of the middle part of the wire windings, wherein the bundling wire is a metal wire with plastic covered outside; the material taking and bundling mechanism 60 plays a good role in carrying out the automatic winding mechanism 30 and the bundling and placing mechanism 40 before grabbing the wire windings wound on the automatic winding mechanism 30 onto the bundling and placing mechanism 40, then clamping and rotating the end parts of the bundling wires positioned at the upper ends of the wire windings on the bundling and placing mechanism 40, bundling the wires in the middle parts of the wire windings, taking the bundled wire windings out of the bundling and placing mechanism 40, and the automatic wire stripping mechanism 70 is used for poking the wire heads of the wires, cutting the wires, and clamping one ends of the wires to the terminal welding mechanism 80; the terminal welding mechanism 80 performs terminal welding on the wire from which the wire ends are stripped.
Example two
Further provided on the basis of the first embodiment is: the guide mechanism 10 includes:
the guide lifting sliding table 11 is arranged on the base 1 and is provided with a guide supporting plate capable of moving up and down;
the guide support frame 12 is fixedly arranged on one side of the guide support plate and comprises a guide support rod and a guide roller 13 arranged on the guide support rod, and the guide roller 13 and the guide support plate are horizontally arranged;
the guide lancing mechanism is fixedly arranged on the other side of the guide supporting plate and comprises a lancing supporting frame, a lancing driving cylinder 16 is arranged on the lancing supporting frame, a lancing blade 14 is arranged at the driving end of the lancing driving cylinder 16, lancing supporting blocks are arranged at the lower ends of the lancing supporting frame, a plurality of pairs of lancing secondary rollers 15 which are symmetrically arranged are arranged on the lancing supporting blocks, the lancing secondary rollers 15 are vertically arranged with the guide supporting plate, and a plurality of lancing primary rollers which are horizontally arranged with the guide supporting plate are arranged on two sides of the lancing secondary rollers 15.
The guide support frame 12 is provided with a plurality of guide rollers 13, and comprises a plurality of pairs of guide roller 13 groups which are mutually vertically symmetrical at two ends and guide rollers 13 which are arranged in the middle and are vertically alternated; the wire horizontally enters from the middle parts of a pair of guide rollers 13 at one end, then alternately passes through the guide rollers 13 from top to bottom, and then passes through the middle parts of the pair of guide rollers 13 at the other end; the two-stage roller passes through the guide sewing mechanism, the outer ring of the guide and the outer ring of the two-stage roller are vertical, and the rear kerf driving cylinder 16 drives the kerf blade 14 to cut a gap between the plastic coating layers of the two wires, namely the double-parallel wires, in the middle of the wires; the guide lifting sliding table 11 can drive the guide supporting frame 12 to move up and down, so that the wire can be ensured to be uniformly wound on the bundling and arranging mechanism.
Example III
The second embodiment is further provided with: the allowance and stretching mechanism 20 includes:
a surplus stretching slipway 21, the surplus stretching slipway 21 is arranged on the base 1 and is provided with a stretching supporting plate which horizontally shifts between the guiding mechanism 10 and the automatic winding mechanism 30; the allowance stretching slipway 21 can drive the stretching supporting plate to move through the cooperation of a screw rod, a screw rod nut and a servo motor, and can also move through a transmission belt and the like.
A surplus stretching cylinder 22, the surplus stretching cylinder 22 being provided on the stretching pallet;
the surplus tension gripper 23, the surplus tension gripper 23 being on the driving end of the surplus tension cylinder 22.
The surplus stretching slipway 21 drives the surplus stretching clamping jaw 23 to horizontally displace in one direction, and the surplus stretching cylinder 22 drives the surplus stretching clamping jaw 23 to displace in the other direction, so that the surplus stretching clamping jaw 23 can extend, retract and reciprocate in the cross direction; one end of the wire is stretched and pulled to the automatic winding mechanism 30 by the allowance stretching clamping claw 23, the wire head of the end is loosened and then retreated, after the automatic winding mechanism 30 winds to a certain circle, the other end of the wire is clamped, a certain allowance is pulled out, and then the other end of the wire is cut off by the automatic wire stripping mechanism 70. The residual stretching gripper 23 can be a common air gripper or other gripper structures, such as a hinge gripper.
Example IV
The third embodiment is further configured as follows: the automatic winding mechanism 30 includes:
a servo rotary table 31, the servo rotary table 31 being provided on the base 1;
the clamping seats are symmetrically arranged at the upper end of the servo rotary table 31 and driven to rotate by the servo rotary table 31, the clamping seat comprises a clamping frame 32, a clamping driving cylinder 33 is fixedly arranged in the middle of the clamping frame 32, a clamping limiting plate is arranged at the upper end of the clamping frame 32, a penetrating limiting hole is formed in the clamping limiting plate, a clamping rod 34 penetrating through the limiting hole is arranged at the driving end of the clamping driving cylinder 33, and the clamping rod 34 is connected with the driving end of the clamping driving cylinder 33 through a hinge; the clamping rods 34 swing relative to the limiting holes under the action of the clamping driving cylinders 33, so that the end parts of the clamping rods 34 on the two clamping seats realize the approaching or separating movement;
a winding gripper 35, the winding gripper 35 being provided at an upper end of the servo rotary table 31 and being located outside one of the two grippers. The winding gripper jaw 35 is an air jaw.
The winding clamping claw 35 is positioned at one side far away from the guide mechanism 10 when the servo rotary table 31 stops after one operation, one end of the wire pulled by the allowance stretching clamping claw 23 is clamped by the winding clamping claw 35, and then the wire is wound on the clamping rod 34 by driving the servo rotary table 31 and stopped after a certain number of windings; the two clamping rods 34 are driven by the clamping driving cylinder to be in a state that the upper ends are far away in a normal state, and the upper ends of the two clamping rods 34 are driven to be in a state of being close after winding is stopped, so that the wire can be conveniently taken out, and the clamped wire ends can be loosened by the winding clamping claws 35 before the wire is taken out.
Example five
Further provided on the basis of the fourth embodiment is: the bundle setting mechanism 40 includes:
the bundling support frame is arranged on the base 1;
the binding support block 41 is arranged on the binding support frame and has a concave structure with a groove part,
the bundling installation block 42 is arranged on the bundling support block 41, a bundling support rod which is in sliding connection with the bundling support block 41 is fixedly arranged at one side of the bottom of the bundling installation block 42, a bundling spring 43 with two ends respectively propped against the bundling support block 41 and the bundling installation block is sleeved outside the bundling support rod, a guide part 44 is arranged at one side of the bundling installation block 42, an installation groove 45 is arranged at the upper end of the guide part 44,
a binding clamp cylinder 46, wherein the binding clamp cylinder 46 is arranged at the bottom of the binding support block 41, the driving end of the binding clamp cylinder 46 extends into a groove part of the binding support block 41, a pair of binding receiving claws 47 positioned on the groove part of the binding support block 41 are arranged at the driving end of the binding clamp cylinder 46, the binding receiving claws 47 are driven to open and close by the binding clamp cylinder 46, a clamping groove part 48 for inserting the guide part 44 and capable of moving up and down is arranged on the binding receiving claws 47, and a limit lug is arranged at the end part of the binding receiving claws 47;
The wire binding feeding device comprises a feeding support frame, the feeding support frame and the wire binding support frame are positioned on the same straight line, two feeding guide plates 50 are arranged on the feeding support frame, through feeding guide holes are formed in the feeding guide plates 50, a feeding roller group 51 is arranged between the two feeding guide plates 50, the feeding roller group 51 comprises a driving feeding roller and a driven feeding roller, and the driving feeding roller is driven to rotate by a motor;
the wire tying cutting mechanism comprises a cutting driving cylinder 52 arranged on one side of the feeding support frame close to the bundling support frame, and a cutting blade 53 is arranged at the driving end of the cutting driving cylinder 52.
The bundling installation block 42 is used for installing a wire winding, the installation groove 45 is used for placing a binding wire, when the taking and bundling mechanism 60 grabs the wire winding and places the wire winding on the bundling installation block 42, the bundling installation block is pressed down simultaneously, so that the bundling installation block moves downwards, the guiding part 44 moves into the lower end of the clamping groove part 48, the rear bundling clamping cylinder 46 drives the bundling receiving claw 47 to drive to grab the wire winding, and the two ends of the binding wire are close to the upper end of the middle part of the wire winding; the limiting lug is arranged, so that the middle part of the wire winding is propped between the bundling setting block 42 and the limiting lug under the elasticity of the limiting lug and the bundling spring 43, thereby being convenient for bundling. The wire binding feeding mechanism is used for feeding and cutting off the wire binding, and the feeding guide hole is coaxially arranged with the mounting groove 45 on the non-pressed binding mounting block 42, so that the wire binding can enter the mounting groove 45 and then be cut off, and the wire binding entering the mounting groove 45 is in vertical relation with the wire winding, so that the wire binding can be conveniently bound into the middle part of the wire winding.
Example six
The fifth embodiment is further configured as follows: the take-out and strapping mechanism 60 includes
The material taking and bundling sliding table 61, the material taking and bundling sliding table 61 is provided with a material taking supporting plate and is positioned on one side of the automatic winding mechanism 30 and the bundling installation mechanism 40, and the material taking and bundling sliding table 61 can drive the material taking supporting plate to move through the cooperation of a screw rod, a screw rod nut and a servo motor, and can also move through a transmission belt and the like;
a material taking vertical clamping cylinder 62, wherein the material taking vertical clamping cylinder 62 is arranged on the material taking supporting plate and positioned on one side close to the automatic winding mechanism 30, and the driving end of the material taking vertical clamping cylinder is provided with a material taking supporting plate,
the material taking clamping claw 63 is downwards arranged at the end part of the material taking vertical clamping cylinder 62, and the material taking vertical clamping cylinder 62 drives the material taking vertical clamping cylinder 62 to move up and down;
a strapping vertical clamp cylinder 64, which is provided on the take out pallet on a side close to the strapping placement mechanism 40, and has a strapping support plate at its drive end,
a bundling clamp claw 65, wherein the bundling clamp claw 65 is arranged at the end part of the bundling vertical clamp cylinder 64 and is driven by the bundling vertical clamp cylinder 64 to move up and down, and the bundling clamp claw 65 is arranged downwards; the material taking gripper 63 and the bundling gripper 65 may be ordinary air grippers or hinged grippers.
The bundling rotary motor 66, the bundling rotary motor 66 is arranged on the bundling transverse setting plate, and the bundling rotary motor 66 drives the driving end of the bundling clamping claw 65 to rotate, and the driving end of the bundling rotary motor 66 is matched with a bearing or a sleeve to realize rotation.
The material taking support plate on the material taking and bundling sliding table 61 can be of a structure for arranging the material taking vertical clamping cylinder 62 and the bundling vertical clamping cylinder 64, or can be of two split type support plates which synchronously move for arranging the material taking vertical clamping cylinder 62 and the bundling vertical clamping cylinder 64; the material taking vertical clamping cylinder 62 and the material taking clamping claw 63 are used for taking down the wire windings on the automatic winding mechanism 30, then sending the wire windings to the bundling and arranging block 42, and enabling the wire windings to be propped between the bundling and arranging block 42 and the limiting convex blocks through pressing the bundling and arranging block 42; then, the binding wire positioned at the upper end of the middle part of the wire winding is clamped by the binding vertical clamping cylinder 64 and the binding clamping jaw and rotated, so that the binding wire binds the wire winding; after the number of turns of the rotation movement, the bundling clamping jaw 65 stops rotating and moves upwards to take out the bundling wire and the wire winding, the bundling clamping jaw 65 is in a loose state, and the bundling installation block 42 is reset under the elasticity of the bundling spring 43.
Example seven
Further configured on the basis of the sixth embodiment are: the automatic wire stripping mechanism 70 includes:
the wire feeding mechanism comprises a wire feeding sliding table 71, a wire feeding supporting plate is arranged on the wire feeding sliding table 71, a wire feeding driving cylinder is arranged on the wire feeding supporting plate, a wire feeding clamping claw 73 is arranged at the driving end of the wire feeding driving cylinder 72, and the wire feeding clamping claw 73 can be a common gas claw or a hinge mechanical claw;
the wire stripping head mechanism comprises a wire stripping fixed plate, a horizontal stripping displacement cylinder 74 with a driving end arranged towards the direction of the vertical clamping cylinder for taking materials is arranged on the wire stripping fixed plate, a stripping claw 75 is arranged on the driving end of the horizontal stripping displacement cylinder 74, a stripping blade is arranged on the stripping claw 75,
the wire stripping auxiliary mechanism is used for acting a linking function between the automatic wire stripping mechanism 70 and the terminal welding mechanism 80 and comprises an auxiliary support frame, wherein a shearing driving cylinder 76 with a downward driving end is arranged at the upper end of one side of the auxiliary support frame, an electric scissors 77 is arranged at the driving end of the shearing driving cylinder 76, and the electric scissors 77 are positioned at the upper side of the wire outlet end of the guide mechanism 10; an auxiliary sliding table 78 is arranged at the upper end of the auxiliary supporting frame, an auxiliary supporting plate is arranged on the auxiliary sliding table, an auxiliary vertical cylinder is arranged on the auxiliary supporting plate, an auxiliary clamping claw 79 is arranged at the driving end of the auxiliary vertical cylinder, and the auxiliary clamping claw 79 can be a common air claw or a hinge mechanical claw.
The electric scissors 77 cut off the wires by one side of the guide mechanism 10 after the allowance and stretching mechanism 20 pulls out the wires with the allowance, and the cut-off position is just positioned at the gap between the plastic coating layers of the two wires through the guide slitting mechanism; the upper wire clamping claw 73 clamps the other end of the wire pulled out by the allowance and stretching mechanism 20, and reciprocates between the wire stripping head mechanism and the guiding mechanism 10 through the upper wire supporting plate, and one end of the wire is sent to the wire stripping head mechanism for wire stripping; and then moved to the terminal welding mechanism 80 by the auxiliary clamping jaw 79
Example eight
Further configured on the basis of the seventh embodiment are: the terminal welding mechanism 80 comprises a mute terminal machine 81, and the auxiliary clamping claw 79 clamps and sends a section of wire peeled by the wire peeling head mechanism to the mute terminal machine 81;
the terminal welding mechanism is positioned on one side of the terminal welding mechanism 80, which is close to the bundling and arranging mechanism 40, and the pulling mechanism comprises a pulling support plate, a pulling driving cylinder 82 is arranged on the pulling support plate, a pulling air claw 83 is arranged at the driving end of the pulling driving rod, the pulling air claw 83 is in a loosening state in a normal state, an opening of the pulling air claw 83 faces to the direction of the guiding mechanism 10, and the pulling driving cylinder 82 is in an extending state in a normal state.
Wherein the feeding mechanism and the material taking clamping claw 63 synchronously displace, and the wire stripping head and the welding terminal of the wire are completed in the process of pressing down the material taking clamping claw 63 and bundling the bundling clamping claw 65;
the wire clamped by the auxiliary clamping jaw 79 is welded through the mute terminal machine 81, the air jaw 83 is pulled to clamp the transmitted wire when the auxiliary clamping jaw 79 is pulled to the wire pulling mechanism after the wire is transmitted, and the driving cylinder 82 is pulled to drive the wire end positioned on the mute terminal machine 81 to be pulled out of the mute terminal machine 81 after the mute terminal machine 81 is welded with the terminal.
Example nine
Further arranged on the basis of the eighth embodiment is that: the control cabinet is internally provided with a control circuit and a controller, and the action of the device is programmed and controlled by the controller.
The whole automatic control of equipment can be ensured through the setting of switch board, and then manual input is reduced.
Examples ten
Further provided on the basis of embodiment nine is: also comprises a blanking mechanism 90, wherein the blanking mechanism 90 comprises
A blanking guide cylinder 91, the blanking guide cylinder 91 is arranged on the base 1, and the driving end is arranged towards one side far away from the blanking mechanism 90,
a blanking driving plate 92, a blanking driving plate 92 is arranged on the driving end of the blanking guide cylinder 91,
A blanking receiving plate 93, one end of the blanking driving plate 92 is hinged with the blanking receiving plate 93,
the blanking receiving cylinder 94, the blanking receiving cylinder 94 is arranged on one side end face of the blanking driving plate 92, which is connected with the driving end of the blanking guide cylinder 91, and the driving end of the blanking receiving cylinder 94 is connected with the blanking receiving plate 93 through a connecting rod, and the blanking receiving plate 93 is in a vertical or horizontal state with the blanking driving plate 92 under the driving of the blanking receiving cylinder 94.
The wire bundle delivery device in which the terminals are bundled and welded is configured by the engagement of the blanking guide cylinder 91 and the blanking receiving cylinder 94. The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention in this way, therefore: all equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.
Claims (5)
1. An automatic terminal welding and bundling device for a wire comprises a base (1), and is characterized by further comprising
The guide mechanism (10) is arranged on one side of the base (1) and comprises a wire inlet end and a wire outlet end which are used for guiding and positioning the wire,
the allowance and stretching mechanism (20) is arranged in the direction of the outlet end of the guide mechanism (10),
The automatic winding mechanism (30), the automatic winding mechanism (30) is arranged in the direction of the outlet end of the guide mechanism (10) and is positioned at one side of the allowance and stretching mechanism (20) far away from the guide mechanism (10),
a bundling and arranging mechanism (40), wherein the bundling and arranging mechanism (40) is arranged at one side of the automatic winding mechanism (30) and is positioned on the same straight line with the automatic winding mechanism (30),
a material taking and binding mechanism (60), wherein the material taking and binding mechanism (60) is arranged on one side of the automatic winding mechanism (30) and the binding and placing mechanism (40),
an automatic wire stripping mechanism (70), wherein the automatic wire stripping mechanism (70) is arranged at one side of the automatic winding mechanism (30) far away from the material taking and bundling mechanism (60),
a terminal welding mechanism (80), wherein the terminal welding mechanism (80) is positioned at one side of the bundling and arranging mechanism (40) and is positioned at the same straight line position with the automatic wire stripping mechanism (70),
the blanking mechanism (90), the said blanking mechanism (90) is set up in the outside of bundling the setting mechanism (40);
the guide mechanism (10) includes:
the guide lifting sliding table (11) is arranged on the base (1) and is provided with a guide supporting plate capable of moving up and down;
The guide support frame (12), the one side that the said guide support frame (12) fixedly sets up on the guide layer board, including guide support bar and guide roller (13) set up on guide support bar, guide roller (13) and guide layer board are each other horizontally setting;
the guide joint cutting mechanism is fixedly arranged on the other side of the guide supporting plate and comprises a joint cutting supporting frame, a joint cutting driving cylinder (16) is arranged on the joint cutting supporting frame, a joint cutting blade (14) is arranged at the driving end of the joint cutting driving cylinder (16), a joint cutting supporting block is arranged at the lower end of the joint cutting supporting frame, a plurality of pairs of joint cutting secondary rollers (15) which are symmetrically arranged are arranged on the joint cutting supporting block, the joint cutting secondary rollers (15) are vertically arranged with the guide supporting plate, and a plurality of joint cutting primary rollers which are horizontally arranged with the guide supporting plate are arranged on two sides of the joint cutting secondary rollers (15);
the allowance and stretching mechanism (20) comprises:
the surplus stretching sliding table (21) is arranged on the base (1) and is provided with a stretching supporting plate which horizontally displaces between the guide mechanism (10) and the automatic winding mechanism (30);
the surplus stretching cylinder (22) is arranged on the stretching supporting plate;
A residual stretching clamping claw (23), wherein the residual stretching clamping claw (23) is arranged at the driving end of the residual stretching cylinder (22);
the automatic winding mechanism (30) includes:
the servo rotary table (31), the servo rotary table (31) is arranged on the base (1);
the clamping seats are symmetrically arranged at the upper end of the servo rotary table (31) and driven to rotate by the servo rotary table (31), the clamping seat comprises a clamping frame (32), a clamping driving cylinder (33) is fixedly arranged in the middle of the clamping frame (32), a clamping limiting plate is arranged at the upper end of the clamping frame, a penetrating limiting hole is formed in the clamping limiting plate, and a clamping rod (34) penetrating through the limiting hole is arranged at the driving end of the clamping driving cylinder (33); the clamping rods (34) swing relative to the limiting holes under the action of the clamping driving cylinders (33), so that the end parts of the clamping rods (34) on the two clamping seats realize close or far-away movement;
the winding clamping claw (35), the winding clamping claw (35) is arranged at the upper end of the servo rotary table (31) and is positioned at the outer side of one of the two clamping seats;
the binding and arranging mechanism (40) comprises:
The bundling support frame is arranged on the base (1);
the bundling support block (41) is arranged on the bundling support frame and has a concave structure with a groove part,
the bundling and arranging block (42), the bundling and arranging block (42) is arranged on the bundling and supporting block (41), bundling supporting rods which are in sliding connection with the bundling and supporting block (41) are fixedly arranged on two sides of the bottom of the bundling and arranging block (42), bundling springs (43) with two ends respectively propped against the bundling and supporting block (41) and the bundling and arranging block (42) are sleeved outside the bundling supporting rods, a guide part (44) is arranged on one side of the bundling and arranging block (42), arranging grooves (45) are formed in the guide part (44),
the bundling clamping cylinder (46), the bundling clamping cylinder (46) is arranged at the bottom of the bundling supporting block (41) and the driving end extends into the groove part of the bundling supporting block (41), the driving end of the bundling clamping cylinder (46) is provided with a pair of bundling carrying claws (47) positioned on the groove part of the bundling supporting block (41), the bundling carrying claws (47) are provided with clamping groove parts (48) which are used for inserting the guide parts (44) and can move up and down, and the end parts of the bundling carrying claws (47) are provided with limit lugs;
The wire binding feeding device comprises a feeding support frame, wherein the feeding support frame and the wire binding support frame are positioned on the same straight line, two feeding guide plates (50) are arranged on the feeding support frame, a penetrating feeding guide hole is formed in each feeding guide plate (50), a feeding roller group (51) is arranged between the two feeding guide plates (50), each feeding roller group (51) comprises a driving feeding roller and a driven feeding roller, and the driving feeding roller is driven to rotate by a motor;
the wire tying cutting mechanism comprises a cutting driving cylinder (52) arranged on one side of the feeding support frame close to the bundling support frame, and a cutting blade (53) is arranged at the driving end of the cutting driving cylinder (52);
the blanking mechanism (90) comprises:
a blanking guide cylinder (91), wherein the blanking guide cylinder (91) is arranged on the base (1) and the driving end is arranged towards one side far away from the blanking mechanism (90),
a blanking driving plate (92), a blanking driving plate (92) is arranged at the driving end of the blanking guide cylinder (91),
a blanking bearing plate (93), one end of the blanking driving plate (92) is hinged with the blanking bearing plate (93),
The blanking receiving cylinder (94), the blanking receiving cylinder (94) is arranged on one side end face of the blanking driving plate (92) connected with the driving end of the blanking guide cylinder (91), the driving end of the blanking receiving cylinder (94) is connected with the blanking receiving plate (93) through a connecting rod, and the blanking receiving plate (93) is in a vertical or horizontal state with the blanking driving plate (92) under the driving of the blanking receiving cylinder (94).
2. An automatic wire terminal bonding and bundling apparatus as in claim 1, wherein said pick-up and bundling mechanism (60) comprises:
a material taking and bundling sliding table (61), wherein the material taking and bundling sliding table (61) is provided with a material taking supporting plate and is positioned at one side of the automatic winding mechanism (30) and the bundling installation mechanism (40),
a material taking vertical clamping cylinder (62), wherein the material taking vertical clamping cylinder (62) is arranged on a material taking supporting plate and positioned at one side close to the automatic winding mechanism (30), and a material taking supporting plate is arranged at the driving end of the material taking vertical clamping cylinder,
the material taking clamping claw (63) is downwards arranged on the material taking supporting plate, and is driven by the material taking vertical clamping cylinder (62) to move up and down;
a bundling vertical clamping cylinder (64), wherein the bundling vertical clamping cylinder (64) is arranged on the material taking supporting plate and positioned at one side close to the bundling setting mechanism (40), and the driving end of the bundling vertical clamping cylinder is provided with a bundling supporting plate,
A binding clamping claw (65), wherein the binding clamping claw (65) is arranged on a binding supporting plate and is driven by a binding vertical clamping cylinder (64) to move up and down, the binding clamping claw (65) is arranged downwards,
and the bundling rotary motor (66), the bundling rotary motor (66) is arranged on the bundling transverse setting plate, and the bundling rotary motor (66) drives the driving end of the bundling clamping claw (65) to rotate.
3. The automatic wire termination and bundling apparatus as in claim 2, wherein said automatic wire stripping mechanism (70) comprises:
the wire feeding mechanism comprises a wire feeding sliding table (71), a wire feeding supporting plate is arranged on the wire feeding sliding table (71), a wire feeding clamping claw (73) is arranged on the wire feeding supporting plate,
the wire stripping head mechanism comprises a wire stripping fixed plate, a horizontal stripping displacement cylinder (74) with a driving end arranged towards the direction of the vertical clamping cylinder (62) for taking materials is arranged on the wire stripping fixed plate, a stripping claw (75) is arranged at the driving end of the horizontal stripping displacement cylinder (74), a stripping blade is arranged on the stripping claw (75),
the wire stripping auxiliary mechanism is used for connecting the automatic wire stripping mechanism (70) with the terminal welding mechanism (80), and comprises an auxiliary support frame, wherein a shearing driving cylinder (76) with a downward driving end is arranged at the upper end of one side of the auxiliary support frame, an electric scissors (77) is arranged at the driving end of the shearing driving cylinder (76), and the electric scissors (77) are positioned at the upper side of the wire outlet end of the guide mechanism (10); an auxiliary sliding table (78) is arranged at the upper end of the auxiliary supporting frame, an auxiliary supporting plate is arranged on the auxiliary sliding table (78), an auxiliary vertical cylinder is arranged on the auxiliary supporting plate, and an auxiliary clamping claw (79) is arranged at the driving end of the auxiliary vertical cylinder.
4. An automatic wire terminal bonding and bundling apparatus as in claim 3 wherein said terminal bonding mechanism (80) comprises a mute terminal (81), said auxiliary clamping jaw (79) clamping a section of wire stripped by said stripping head mechanism and feeding it to said mute terminal (81).
5. The automatic wire terminal welding and strapping device of claim 4 further comprising an external control cabinet, wherein the control cabinet is provided with a control circuit and a controller, and the actions of the device are programmed and controlled by the controller.
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CN202210484397.0A CN114684402B (en) | 2022-04-29 | 2022-04-29 | Automatic terminal welding and bundling device for wires |
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多规格线揽捆扎机械设计与研究;王晔;李丽阁;李佩;韩晨;史璐;王李刚;袁松林;;内燃机与配件(第03期);全文 * |
线束自动捆扎设备研究;张明;赵伯威;赵帅峰;程永发;刘飞扬;;机械工程与自动化(第02期);全文 * |
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