CN114684402A - Automatic terminal welding and bundling device for conducting wire - Google Patents
Automatic terminal welding and bundling device for conducting wire Download PDFInfo
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- CN114684402A CN114684402A CN202210484397.0A CN202210484397A CN114684402A CN 114684402 A CN114684402 A CN 114684402A CN 202210484397 A CN202210484397 A CN 202210484397A CN 114684402 A CN114684402 A CN 114684402A
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- 238000003466 welding Methods 0.000 title claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 259
- 238000004804 winding Methods 0.000 claims abstract description 106
- 239000000463 material Substances 0.000 claims abstract description 77
- 238000010008 shearing Methods 0.000 claims abstract description 10
- 210000000078 claw Anatomy 0.000 claims description 111
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 230000008275 binding mechanism Effects 0.000 claims description 2
- 239000004020 conductor Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 11
- 239000010410 layer Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 3
- 239000006223 plastic coating Substances 0.000 description 3
- 230000029058 respiratory gaseous exchange Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/28—Securing ends of binding material by twisting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1251—Machines the cutting element not rotating about the wire or cable
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1251—Machines the cutting element not rotating about the wire or cable
- H02G1/1253—Machines the cutting element not rotating about the wire or cable making a transverse cut
- H02G1/1256—Machines the cutting element not rotating about the wire or cable making a transverse cut using wire or cable-clamping means
Abstract
The invention discloses an automatic terminal welding and bundling device for a lead, which belongs to the technical field of terminal welding of leads, has a simple structure, can automatically bundle the lead and align the lead for terminal welding, and specifically comprises a base, a guide mechanism, a margin and stretching mechanism, an automatic winding mechanism, a bundling and arranging mechanism, a material taking and bundling mechanism, an automatic wire stripping mechanism, a terminal welding mechanism and a blanking mechanism; the device realizes the functions of automatic conveying, winding, shearing, bundling, wire stripping head and terminal welding of the lead through the cooperation of a plurality of mechanisms.
Description
Technical Field
The invention belongs to the technical field of welding of lead terminals, and particularly relates to an automatic terminal welding and bundling device for a lead.
Background
In the field of colored lamps such as lamp decorations, wires are needed when the lamps are connected or connected with a power supply, most of the wires are doubled, and terminals are welded at one end of the wires connected with the lamps or the power supply, so that the later-stage installation and the like can be facilitated; and the welding terminal is all cut through the manual work on the doubling in tradition, packs after peeling off the line head, welding, winding, tying up, and the cost of labor who consumes like this is big, and efficiency is not high.
Disclosure of Invention
The invention aims to provide a device which has a simple structure and can automatically bundle and align wires for terminal welding.
The purpose of the invention is realized as follows: a wire automatic terminal welding and bundling device comprises a base and a device body
The guide mechanism is arranged on one side of the base and comprises a wire inlet end and a wire outlet end for guiding and positioning the wires,
the allowance and stretching mechanism is arranged in the direction of the wire outlet end of the guide mechanism,
the automatic winding mechanism is arranged in the direction of the wire outlet end of the guide mechanism and is positioned on one side of the allowance and stretching mechanism far away from the guide mechanism,
a bundling and arranging mechanism which is arranged at one side of the automatic winding mechanism and is positioned on the same straight line with the automatic winding mechanism,
a material taking and bundling mechanism, the material taking and bundling mechanism is arranged at one side of the automatic winding mechanism and the bundling and arranging mechanism,
the automatic wire stripping mechanism is arranged on one side of the automatic winding mechanism far away from the material taking and bundling mechanism,
the terminal welding mechanism is positioned at one side of the bundling and arranging mechanism and is positioned on the same straight line position with the automatic wire stripping mechanism,
and the blanking mechanism is arranged on the outer side of the bundling and arranging mechanism.
The wire inlet end of the guide mechanism is connected with the guide end on the external bundled wire guide cylinder and is used for well guiding wires entering the device and even entering the automatic winding mechanism; the allowance and stretching mechanism straightens the guide on the guide mechanism and automatically winds the guide mechanism, and simultaneously stretches out a certain shearing allowance before the automatic wire stripping mechanism cuts off the lead, thereby facilitating the welding of the terminal welding mechanism at the later stage; the automatic winding mechanism is used for automatically winding the guide and stopping when the guide is wound to a certain number; the bundling and arranging mechanism is used for placing the wound wire winding object, a bundling wire for tightly bundling and fixing the wire winding object penetrates through the lower end of the middle part of the wire winding object, and the two ends of the bundling wire are driven to approach the upper end of the middle part of the wire winding object, wherein the bundling wire is a metal wire with plastic-coated outer tape; the material taking and bundling mechanism plays a good role in carrying before the automatic winding mechanism and the bundling and arranging mechanism, a wire winding object wound on the automatic winding mechanism is grabbed onto the bundling and arranging mechanism, then the end part of a binding wire positioned at the upper end of the wire winding object on the bundling and arranging mechanism is clamped and rotated, the binding wire is bound in the middle of a guide winding object, the bundled wire winding object is taken out of the bundling and arranging mechanism, the automatic wire stripping mechanism is used for shifting a wire head of the wire, cutting the wire and clamping and sending one end of the guide wire to the terminal welding mechanism; the terminal welding mechanism welds the terminal of the lead wire with the wire end stripped.
The invention is further configured to: the guide mechanism includes:
the guide lifting sliding table is arranged on the base and is provided with a guide supporting plate capable of moving up and down;
the guide support frame is fixedly arranged on one side of the guide supporting plate and comprises a guide supporting rod and a guide roller arranged on the guide supporting rod, and the guide roller and the guide supporting plate are horizontally arranged;
the direction joint-cutting mechanism, the fixed opposite side that sets up at the direction layer board of direction joint-cutting mechanism, including the joint-cutting support frame, set up the joint-cutting actuating cylinder on the joint-cutting support frame, the drive end of joint-cutting actuating cylinder is provided with the joint-cutting blade, be provided with the joint-cutting supporting shoe at joint-cutting support frame lower extreme, be provided with a plurality ofly on the joint-cutting supporting shoe each other to the joint-cutting second grade gyro wheel that sets up for each other, and joint-cutting second grade gyro wheel is perpendicular setting with the direction layer board, and be provided with a plurality ofly and the mutual joint-cutting first grade gyro wheel that sets up for the level of direction layer board in the both sides of joint-cutting second grade gyro wheel.
The guide support frame is provided with a plurality of guide rollers, and the guide rollers comprise guide roller groups at two ends and in up-down symmetry with each other and guide rollers arranged in the middle part and arranged alternately up and down; the wire horizontally enters from the middle parts of the pair of guide rollers at one end, then alternately passes around the guide rollers from top to bottom through the guide, and then passes out from the middle parts of the pair of guide rollers at the other end; the back of the guide sewing mechanism passes through the secondary rollers, the guide surface is vertical to the outer ring surface of the secondary rollers, and the back cutting-seam driving cylinder drives the cutting-seam blade to cut a gap between the middle parts of the wires, namely plastic-coated layers of the two wires which are doubled; and the guide lifting sliding table can drive the guide supporting frame to move up and down, so that the wires can be ensured to be uniformly wound on the binding arrangement mechanism.
The invention is further configured to: surplus and tension mechanism includes:
the allowance stretching sliding table is arranged on the base and is provided with a stretching supporting plate which horizontally displaces between the guide mechanism and the movable winding mechanism; the allowance stretching sliding table can be matched with a lead screw, a lead screw nut and a servo motor to drive the stretching supporting plate to move, and the allowance stretching sliding table can also be moved in modes of a transmission belt and the like.
The residual stretching cylinder is arranged on the stretching supporting plate;
and the allowance stretching clamping claw is arranged on the driving end of the allowance stretching cylinder.
The allowance stretching sliding table drives the allowance stretching clamping jaw seat to horizontally displace in one direction, and the allowance stretching cylinder drives the allowance stretching clamping jaw to displace in the other direction, so that the allowance stretching clamping jaw can move in the cross direction of extending, retracting and reciprocating displacement; the automatic wire stripping mechanism comprises a guide wire head, a guide clamping jaw, a wire stripping mechanism, a wire winding mechanism and a wire drawing mechanism. The residual stretching clamping claw can be a common pneumatic claw or other mechanical claw structures which can be realized, such as a hinge mechanical claw.
The invention is further configured to: the automatic winding mechanism includes:
the servo rotating platform is arranged on the base;
the clamping device comprises a clamping seat, two clamping seats which are symmetrical to each other and are arranged at the upper end of a servo rotating table and driven by the servo rotating table to rotate, and a clamping driving cylinder is fixedly arranged in the middle of the clamping frame; the clamping rods are in swing pair relative to the limiting holes under the action of the clamping driving cylinder, so that the end parts of the clamping rods on the two clamping seats move close to or away from each other;
and the winding clamping claw is arranged at the upper end of the servo rotating table and is positioned at the outer side of one of the two clamping seats. The winding clamping claw is an air claw.
When the servo rotating table stops after running once, the winding clamping claws are all positioned at one side far away from the guide mechanism, one end of the wire pulled by the allowance stretching clamping claw is clamped by the winding clamping claws, then the wire is wound on the clamping rod again by driving the servo rotating table, and the winding is stopped after a certain number of turns; the two clamping rods are driven to be in a state that the upper ends of the two clamping rods are far away in a normal state, and the two clamping rods are driven to be in a state that the upper ends of the two clamping rods are close after winding is stopped, so that a wire can be taken out conveniently, and the wire taking-out money winding clamping claw can loosen the clamped wire end.
The invention is further configured to: the binding and placing mechanism comprises:
the bundling support frame is arranged on the base;
a binding supporting block which is arranged on the binding supporting frame and is of a concave structure with a groove part,
a binding and placing block which is arranged on the binding supporting block, the bottom of the binding and placing block is fixedly provided with a binding supporting rod, two sides of the binding supporting rod are in sliding connection with the binding supporting block, a binding spring is sleeved outside the binding supporting rod, two ends of the binding spring respectively abut against the binding supporting block and the binding supporting rod, a guide part is arranged at the lateral side of the binding and placing block, the upper end of the guide part is provided with a placing groove,
the bundling clamping cylinder is arranged at the bottom of the bundling supporting block, the driving end of the bundling clamping cylinder extends into the groove part of the bundling supporting block, the driving end of the bundling clamping cylinder is provided with a pair of bundling receiving claws positioned on the groove part of the bundling supporting block, the bundling clamping cylinder drives the bundling receiving claws to open and close, the bundling receiving claws are provided with clamping groove parts for the insertion of the guide parts and the up-and-down displacement, and the end parts of the bundling receiving claws are provided with limiting lugs;
the wire binding and feeding device comprises a feeding support frame, the feeding support frame and the binding support frame are positioned on the same straight line, two feeding guide plates are arranged on the feeding support frame, a penetrating feeding guide hole is formed in each feeding guide plate, a feeding roller train is arranged between the two feeding guide plates, each feeding roller train comprises a driving feeding roller and a driven feeding roller, and the driving feeding roller is driven by a motor to rotate;
the binding line cutting mechanism comprises a cutting driving cylinder arranged on one side of the loading support frame close to the binding support frame, and a cutting blade is arranged at the driving end of the cutting driving cylinder.
The bundling and clamping rod is driven to drive the bundling and bearing claw to drive the bundling and bearing winding to grasp the guiding winding, and the two ends of the bundling wire are drawn close to the upper end of the middle part of the guiding winding; the limiting convex block is arranged, so that the middle part of the guiding winding object is supported between the bundling arrangement block and the limiting convex block under the elastic force of the bundling spring, and the bundling is convenient. The binding wire feeding mechanism is used for feeding and staging the binding wire, the feeding guide hole is coaxially arranged with the placement groove on the binding placement block which is not pressed down, so that the binding wire can enter the placement groove and then be cut off, the binding wire entering the placement groove is perpendicular to the guiding winding object, and the middle part of the guiding winding object can be conveniently bound.
The invention is further configured to: the material taking and bundling mechanism comprises
The material taking and bundling sliding table is provided with a material taking supporting plate and is positioned on one side of the automatic winding mechanism and the bundling and arranging mechanism, and the material taking and bundling sliding table can drive the material taking supporting plate to move through the cooperation of a screw rod, a screw nut and a servo motor and can also move through modes such as a transmission belt and the like;
a material taking vertical clamping cylinder which is arranged on the material taking supporting plate and is positioned at one side close to the automatic winding mechanism, and the driving end of the material taking vertical clamping cylinder is provided with a material taking supporting plate,
the material taking clamping claw is arranged at the end part of the material taking vertical clamping cylinder downwards and is driven by the material taking vertical clamping cylinder to move up and down;
a bundling vertical clamping cylinder, a bundling vertical driving cylinder is arranged on the material taking supporting plate and is positioned at one side close to the bundling arrangement mechanism, the driving end of the bundling vertical driving cylinder is provided with a bundling supporting plate,
the bundling clamping claw is arranged at the end part of the bundling vertical clamping cylinder and driven by the bundling vertical clamping cylinder to move up and down, and the bundling clamping claw is arranged downwards; the material taking clamping claw and the bundling clamping claw can be common pneumatic claws or hinge mechanical claws.
The bundling rotary motor is arranged on the bundling transverse placing plate and drives the driving end of the bundling clamping claw to rotate, and the driving end of the bundling rotary motor is matched with a bearing or a sleeve to rotate.
The material taking support plate on the material taking and bundling sliding table can be a vertical clamping cylinder for arranging and taking materials and a vertical bundling clamping cylinder for one structure, and also can be two split type support plates which move synchronously and are used for the vertical clamping cylinder for arranging and taking materials and the vertical bundling clamping cylinder; the material taking vertical clamping cylinder and the material taking clamping claw are used for taking down the guide winding on the automatic winding mechanism, then conveying the guide winding to the bundling arrangement block, and pressing the bundling arrangement block downwards to enable the wire winding to be abutted between the bundling arrangement block and the limiting bump; then, the binding wire positioned at the upper end of the middle part of the guide winding object is clamped by the binding vertical clamping cylinder and the binding clamping jaw and is rotated, so that the binding wire binds the guide winding object; after the rotating and moving circles, the binding and clamping claw stops rotating and then moves upwards to take out the bound wire and the guiding wound object, the binding and clamping claw is in a loose state at the moment, and the binding and placing block resets under the elastic force of the binding spring.
The invention is further configured to: automatic wire stripping mechanism includes:
the wire feeding mechanism comprises a wire feeding sliding table, a wire feeding supporting plate is arranged on the wire feeding sliding table, a wire feeding driving cylinder is arranged on the wire feeding supporting plate, a wire feeding clamping jaw is arranged on the driving end of the wire feeding driving cylinder, and the wire feeding clamping jaw can be a common gas jaw or a hinge mechanical jaw;
a wire stripping head mechanism, a wire stripping head mechanism wire stripping fixing plate, a peeling horizontal displacement cylinder with a driving end arranged towards the direction of a wire end clamping cylinder is arranged on the wire stripping fixing plate, a peeling claw is arranged on the driving end of the peeling horizontal displacement cylinder, a peeling blade is arranged on the peeling claw,
the wire stripping auxiliary mechanism is used for connecting the automatic wire stripping mechanism and the terminal welding mechanism and comprises an auxiliary support frame, wherein a shearing driving cylinder with a downward driving end is arranged at the upper end of one side of the auxiliary support frame, electric scissors are arranged at the driving end of the shearing driving cylinder, and the electric scissors are positioned at the upper side of the wire outlet end of the guide mechanism; an auxiliary sliding table is arranged at the upper end of the auxiliary supporting frame, an auxiliary supporting plate is arranged on the auxiliary sliding table, an auxiliary vertical cylinder is arranged on the auxiliary supporting plate, an auxiliary clamping jaw is arranged at the driving end of the auxiliary vertical cylinder, and the auxiliary clamping jaw can be a common pneumatic jaw or a hinge mechanical jaw.
The electric scissors cut one side of the lead close to the guide mechanism after the allowance and stretching mechanism pulls out the lead with the allowance, and the cut position is just positioned at the gap between the plastic coating layers of the two leads of the double-parallel wires passing through the guide joint-cutting mechanism; the wire feeding mechanical claw grabs the allowance and the other end of the guide pulled out by the stretching mechanism, and reciprocates between the wire stripping head mechanism and the guide mechanism through the wire feeding supporting plate to send one end of the wire to the wire stripping head mechanism for wire stripping head; then moves to the terminal welding mechanism through the auxiliary clamping claw
The invention is further configured to: the terminal welding mechanism comprises a mute terminal machine, and the auxiliary clamping claws clamp and send a section of the wire which is stripped by the wire stripping head mechanism to the mute terminal machine;
still including dragging the mechanism, drag the mechanism and be located terminal welding mechanism and lean on tying up one side of settling the mechanism on, drag the mechanism including dragging the backup pad, drag to be provided with in the backup pad again and drag the actuating cylinder, the drive end of dragging the actuating lever again is provided with and pulls the gas claw, pulls the gas claw not unclamp the state under the normality, and pulls the opening of gas claw towards guiding mechanism direction, and pulls the stretching out state under the actuating cylinder normality.
The wire feeding mechanism and the material taking clamping claw synchronously move, and a wire stripping head and a welding terminal of a wire are finished in the process that the material taking clamping claw presses down and the bundling clamping claw performs bundling;
the terminal is welded by guiding the auxiliary gas claw to clamp through the mute terminal machine, the gas claw is pulled to drive to clamp the fed wire when the auxiliary gas claw feeds the wire and then pulls the mechanism, and after the mute terminal machine is welded with the terminal, the driving cylinder is pulled to drive to pull the wire end on the mute terminal machine out of the mute terminal machine.
The invention is further configured to: the device also comprises a control cabinet arranged outside, a control circuit and a controller are arranged in the control cabinet, and the action of the device is controlled by the controller in a programming way.
The whole automatic control of equipment can be ensured through the setting of switch board, and then the artificial input of reduction.
The invention is further configured to: still include unloading mechanism, unloading mechanism includes
A blanking guide cylinder, the blanking guide cylinder is arranged on the base, and the driving end is arranged towards one side far away from the blanking mechanism,
a blanking driving plate is arranged at the driving end of the blanking guide cylinder,
a blanking bearing plate, one end of the blanking driving plate is hinged with the blanking bearing plate,
the blanking receiving cylinder is arranged on the end face of one side, connected with the driving end of the blanking guide cylinder, of the blanking driving plate, the driving end of the blanking receiving cylinder is connected with the blanking receiving plate through a connecting rod, and the blanking receiving plate is driven by the blanking receiving cylinder to do actions vertical to or horizontal to the blanking driving plate.
The lead wire bundle with the bundled and welded terminals is sent out by the matching of the blanking guide cylinder and the blanking bearing cylinder.
Drawings
FIG. 1 is a schematic diagram of a first perspective of the present invention;
FIG. 2 is a schematic diagram of a second perspective of the present invention;
FIG. 3 is a schematic diagram of a third perspective of the present invention;
FIG. 4 is a schematic diagram of a fourth perspective of the present invention;
FIG. 5 is a schematic diagram of a fifth perspective of the present invention;
FIG. 6 is a schematic diagram of a sixth perspective of the present invention;
FIG. 7 is a schematic diagram of a seventh perspective of the present invention;
FIG. 8 is a schematic structural diagram of an eighth viewing angle of the present invention;
reference numbers in the drawings and corresponding part names: 1-base, 10-guide mechanism, 11-guide lifting sliding table, 12-guide support frame, 13-guide roller, 14-cutting blade, 15-cutting secondary roller, 16-cutting driving cylinder, 20-allowance and stretching mechanism, 21-allowance stretching sliding table, 22-allowance stretching cylinder, 23-allowance stretching clamping claw, 30-automatic winding mechanism, 31-servo rotating table, 32-clamping frame, 33-clamping driving cylinder, 34-clamping rod, 35-winding clamping claw, 40-binding and arranging mechanism, 41-binding support block, 42-binding and arranging block, 43-binding spring, 44-guide part, 45-arranging groove, 46-binding and clamping cylinder, 47-binding and receiving claw, 48-clamping groove part, 12-guide support frame, 13-guide roller, 14-cutting blade, 15-cutting secondary roller, 16-cutting driving cylinder, 20-allowance and stretching mechanism, 21-allowance stretching sliding table, 22-allowance stretching cylinder, 23-allowance stretching clamping claw, 30-automatic winding mechanism, 31-servo rotating table, 32-clamping groove, 45-binding and arranging block, 46-binding and arranging block, 49-limit bump, 50-material guide plate, 51-material loading roller group, 52-truncation driving cylinder, 53-truncation blade, 60-material taking and bundling mechanism, 61-material taking and bundling sliding table, 62-material taking vertical clamping cylinder, 63-material taking clamping claw, 64-bundling vertical clamping cylinder, 65-bundling clamping claw, 66-bundling rotating motor, 70-automatic wire stripping mechanism, 71-wire loading sliding table, 72-wire loading driving cylinder, 73-wire loading clamping claw, 74-shelling horizontal displacement cylinder, 75-shelling claw, 76-shearing driving cylinder, 77-electric scissors, 78-auxiliary sliding table, 79-auxiliary clamping claw, 80-terminal welding mechanism, 81-mute terminal machine, 82-pulling driving cylinder, 83-pulling air claw, 90-blanking mechanism, 91-blanking guide cylinder, 92-blanking driving plate, 93-blanking receiving plate and 94-blanking receiving cylinder.
Detailed Description
The invention will be further described in the following with reference to specific embodiments thereof, with reference to the accompanying drawings, in which figures 1 to 8:
example one
A lead automatic terminal welding and bundling device comprises a base 1 and further comprises
A guiding mechanism 10, the guiding mechanism 10 is arranged at one side of the base 1, and comprises a wire inlet end and a wire outlet end for guiding and positioning the conducting wire,
a margin and stretching mechanism 20, the margin and stretching mechanism 20 is arranged in the direction of the wire outlet end of the guide mechanism 10,
the automatic winding mechanism 30, the automatic winding mechanism 30 is arranged in the direction of the wire outlet end of the guide mechanism 10 and is positioned on one side of the allowance and stretching mechanism 20 far away from the guide mechanism 10,
a binding and arranging mechanism 40, the binding and arranging mechanism 40 is arranged at one side of the automatic winding mechanism 30 and is positioned on the same straight line with the automatic winding mechanism 30,
a material taking and bundling mechanism 60, the material taking and bundling mechanism 60 is arranged at one side of the automatic winding mechanism 30 and the bundling and arranging mechanism 40,
an automatic wire stripping mechanism 70, the automatic wire stripping mechanism 70 is arranged at one side of the automatic winding mechanism 30 far away from the material taking and bundling mechanism 60,
the terminal welding mechanism 80, the terminal welding mechanism 80 is positioned at one side of the bundling and arranging mechanism 40 and is positioned at the same straight line position with the automatic wire stripping mechanism 70,
the blanking mechanism 90, the blanking mechanism 90 is arranged outside the bundling and placing mechanism 40.
The wire inlet end of the guide mechanism 10 is connected with the guide end of the external bundled wire guide cylinder, and is used for well guiding the wires entering the device and even entering the automatic winding mechanism 30; the allowance and stretching mechanism 20 straightens the guide on the guide mechanism 10 and winds the guide on the automatic winding mechanism 30, and simultaneously stretches a certain shearing allowance before the automatic wire stripping mechanism 70 cuts off the wire, so that the welding of the terminal welding mechanism 80 at the later stage can be facilitated; the automatic winding mechanism 30 is used for automatically winding the guide and stopping when the guide is wound to a certain number; the bundling and arranging mechanism 40 is used for placing the wound wire winding object, a bundling wire for tightly bundling and fixing the wire winding object passes through the lower end of the middle part of the wire winding object, and the two ends of the bundling wire are driven to be close to the upper end of the middle part of the wire winding object, wherein the bundling wire is a metal wire with plastic-coated outer tape; the material taking and binding mechanism 60 plays a good role in carrying before the automatic winding mechanism 30 and the binding and placing mechanism 40, the wire winding wound on the automatic winding mechanism 30 is grabbed onto the binding and placing mechanism 40, then the end part of the binding wire positioned at the upper end of the wire winding on the binding and placing mechanism 40 is clamped and rotated, the binding wire is bound in the middle of the guide winding, the bound wire winding is taken out of the binding and placing mechanism 40, the automatic wire stripping mechanism 70 is used for stripping the wire head of the wire, cutting the wire and clamping and sending one end of the guide wire to the terminal welding mechanism 80; the terminal welding mechanism 80 performs terminal welding on the lead wire with the wire end stripped.
Example two
On the basis of the first embodiment, the method is further configured as follows: the guide mechanism 10 includes:
the guide lifting sliding table 11 is arranged on the base 1, and is provided with a guide supporting plate capable of moving up and down;
the guide support frame 12 is fixedly arranged on one side of the guide supporting plate, and comprises a guide supporting rod and a guide roller 13 arranged on the guide supporting rod, and the guide roller 13 and the guide supporting plate are horizontally arranged;
the direction joint-cutting mechanism, the fixed opposite side that sets up at the direction layer board of direction joint-cutting mechanism, including the joint-cutting support frame, set up joint-cutting actuating cylinder 16 on the joint-cutting support frame, joint-cutting actuating cylinder 16's drive end is provided with joint-cutting blade 14, be provided with the joint-cutting supporting shoe at joint-cutting support frame lower extreme, be provided with a plurality ofly on the joint-cutting supporting shoe for each other to the joint-cutting second grade gyro wheel 15 that sets up for the symmetry, and joint-cutting second grade gyro wheel 15 is perpendicular setting with the direction layer board, and be provided with a plurality ofly and the direction layer board each other is the joint-cutting first grade gyro wheel of level setting in the both sides of joint-cutting second grade gyro wheel 15.
The guide support frame 12 is provided with a plurality of guide rollers 13, which comprise guide roller 13 groups at two ends and in up-down symmetry with each other and guide rollers 13 arranged in the middle alternately up and down; the wire horizontally enters from the middle parts of the pair of guide rollers 13 at one end, then alternately passes around the guide rollers 13 from top to bottom through the guide, and then passes out from the middle parts of the pair of guide rollers 13 at the other end; then the wire passes through the secondary rollers on the guide sewing mechanism, the guide surface at the moment is vertical to the outer ring surface of the secondary roller, and the rear cutting seam driving cylinder 16 drives the cutting seam blade 14 to cut a gap between the middle parts of the wires, namely the plastic coating layers of the two wires which are doubled; and the guide lifting sliding table 11 can drive the guide supporting frame 12 to move up and down, so that the wires can be ensured to be uniformly wound on the binding arrangement mechanism.
EXAMPLE III
On the basis of the second embodiment, the method is further set as follows: the allowance and stretching mechanism 20 includes:
the allowance stretching sliding table 21 is arranged on the base 1, and is provided with a stretching supporting plate which horizontally displaces between the guide mechanism 10 and the movable winding mechanism; the residual stretching sliding table 21 can be matched with a lead screw, a lead screw nut and a servo motor to drive the stretching supporting plate to move, and can also be moved in a transmission belt or other modes.
The allowance stretching cylinder 22, the allowance stretching cylinder 22 is arranged on the stretching supporting plate;
the excess drawing gripper 23 is provided at the driving end of the excess drawing cylinder 22.
The allowance stretching sliding table 21 drives the allowance stretching clamping claw 23 to horizontally displace in one direction, and the allowance stretching cylinder 22 drives the allowance stretching clamping claw 23 to displace in the other direction, so that the allowance stretching clamping claw 23 can extend, retract and move in the cross direction of reciprocating displacement; one end of the guide is stretched and drawn to the automatic winding mechanism 30 by the allowance stretching gripper 23, then the wire head at the end is loosened and retreated, when the automatic winding mechanism 30 winds to a certain circle, the other end of the guide is clamped, a certain allowance is pulled out, and then the other end of the guide is cut by the automatic wire stripping mechanism 70. The residual stretching gripper 23 may be a conventional pneumatic gripper or may be other mechanical gripper like a hinge gripper.
Example four
On the basis of the third embodiment, the method is further set as follows: the automatic winding mechanism 30 includes:
a servo rotary table 31, the servo rotary table 31 being provided on the base 1;
the clamping device comprises two clamping seats which are symmetrical to each other and are arranged at the upper end of a servo rotating table 31 and are driven by the servo rotating table 31 to rotate, and the clamping device comprises a clamping frame 32, wherein a clamping driving cylinder 33 is fixedly arranged in the middle of the clamping frame 32, a clamping limiting plate is arranged at the upper end of the clamping frame 32, a penetrating limiting hole is formed in the clamping limiting plate, a clamping rod 34 penetrating through the limiting hole is arranged at the driving end of the clamping driving cylinder 33, and the clamping rod 34 is connected with the clamping driving cylinder 33 through a hinge; the clamping rods 34 are in swing pair relative to the limiting holes under the action of the clamping driving cylinder 33, so that the ends of the clamping rods 34 on the two clamping seats move close to or away from each other;
and a winding clamping claw 35, wherein the winding clamping claw 35 is arranged at the upper end of the servo rotating platform 31 and is positioned at the outer side of one of the two clamping seats. The winding gripper 35 is a pneumatic gripper.
When the servo rotating platform 31 stops after running once, the winding clamping claws 35 are all positioned at one side far away from the guide mechanism 10, one ends of the wires pulled by the allowance stretching clamping claws 23 are clamped by the winding clamping claws 35, then the wires are wound on the re-clamping rods 34 by driving the servo rotating platform 31, and the operation is stopped after winding for a certain number of turns; wherein under the normality the two drive clamping rods 34 of the clamping driving rod are in the state of keeping away from the upper end, and when the winding stops, the two drive clamping rods 34 are in the state of closing the upper end, thereby being convenient for taking out the lead, and the lead is taken out to be wound on the clamping claw 35 to loosen the clamped lead end.
EXAMPLE five
On the basis of the fourth embodiment, the method is further set as follows: the banding placement mechanism 40 includes:
the bundling support frame is arranged on the base 1;
a binding support block 41, which is arranged on the binding support frame at the binding support block 41 and has a concave structure with a groove part,
a binding and placing block 42, the binding and placing block 42 is arranged on the binding and supporting block 41, the bottom of the binding and placing block 42 is fixedly provided with a binding and supporting rod, two sides of the binding and supporting rod are in sliding connection with the binding and supporting block 41, a binding spring 43 is sleeved outside the binding and supporting rod, two ends of the binding and supporting rod respectively abut against the binding and supporting block 41 and the binding and supporting rod, a guide part 44 is arranged at the opposite side of the binding and placing block 42, the upper end of the guide part 44 is provided with a placing groove 45,
a binding holding cylinder 46, the binding holding cylinder 46 being provided at the bottom of the binding support block 41 with the driving end thereof extending into the groove of the binding support block 41, the driving end of the binding holding cylinder 46 being provided with a pair of binding receiving claws 47 positioned on the groove of the binding support block 41, the binding receiving claws 47 being opened and closed by the binding holding cylinder 46, the binding receiving claws 47 being provided with holding groove portions 48 into which the guide portions 44 are inserted and which are vertically displaceable, and the end portions of the binding receiving claws 47 being provided with limit projections 48;
the wire binding and feeding device comprises a feeding support frame, the feeding support frame and the binding support frame are positioned on the same straight line, two feeding guide plates 50 are arranged on the feeding support frame, a penetrating feeding guide hole is formed in each feeding guide plate 50, a feeding roller set 51 is arranged between the two feeding guide plates 50, each feeding roller set 51 comprises a driving feeding roller and a driven feeding roller, and the driving feeding roller is driven to rotate by a motor;
the binding wire cutting mechanism comprises a cutting driving cylinder 52 arranged on one side of the loading support frame close to the binding support frame, and a cutting blade 53 is arranged at the driving end of the cutting driving cylinder 52.
The bundling and placing block 42 is used for placing wire winding objects, the placing groove 45 is used for placing binding wires, when the material taking and bundling mechanism 60 grabs the wire winding objects, on the contrary, the material taking and bundling mechanism is arranged on the bundling and placing block 42, the bundling and placing hole is pressed downwards at the same time, the bundling and placing hole is moved downwards, the guide part 44 is moved into the lower end of the clamping groove part 48, then the bundling and clamping rod 34 is driven to drive the bundling and receiving claw 47 to grab the guide winding objects, and the two ends of the binding wires are close to the upper end of the middle part of the guide winding objects; the position-limiting projection 48 is arranged, so that the middle position-limiting projection 48 of the guiding winding object and the elastic force of the binding spring 43 are propped between the binding arrangement block 42 and the position-limiting projection 48, thereby being convenient for binding. The binding wire feeding mechanism is used for feeding and staging the binding wires, the feeding guide holes are coaxially arranged with the arrangement grooves 45 on the binding arrangement blocks 42 which are not pressed down, so that the binding wires can enter the arrangement grooves 45 and then are cut off, the binding wires entering the arrangement grooves 45 are perpendicular to the guiding winding objects, and the middle parts of the guiding winding objects can be conveniently bound.
EXAMPLE six
On the basis of the fifth embodiment, the method is further set as follows: the material taking and bundling mechanism 60 comprises
The material taking and bundling sliding table 61 is provided with a material taking supporting plate, is positioned on one side of the automatic winding mechanism 30 and the bundling and arranging mechanism 40, and the material taking and bundling sliding table 61 can drive the material taking supporting plate to move through the matching of a screw rod, a screw nut and a servo motor and can also move through a transmission belt and the like;
a material taking vertical clamping cylinder 62, the material taking vertical clamping cylinder 62 is arranged on the material taking supporting plate and is positioned at one side close to the automatic winding mechanism 30, the driving end of the material taking vertical clamping cylinder 62 is provided with a material taking supporting plate,
the material taking clamping jaw 63 is downwards arranged at the end part of the material taking vertical clamping cylinder 62, and the material taking clamping jaw 63 is driven by the material taking vertical clamping cylinder 62 to move up and down;
a strapping vertical clamping cylinder 64, which is disposed on the take-out pallet on the side adjacent to the strapping arrangement 40, and which has a strapping support plate at its drive end,
a binding claw 65, the binding claw 65 being provided at an end of the binding vertical cylinder 64, and being moved up and down by the binding vertical cylinder 64, the binding claw 65 being provided downward; the material taking gripper jaw 63 and the bundling gripper jaw 65 may be either a common pneumatic gripper or a hinged mechanical gripper.
And the bundling rotating motor 66 is arranged on the bundling transverse placing plate, the bundling rotating motor 66 drives the driving end of the bundling clamping claw 65 to rotate, and the driving end of the bundling rotating motor 66 is matched with a bearing or a sleeve to realize rotation.
The material taking support plate on the material taking and bundling sliding table 61 can be a vertical clamping cylinder 62 for arranging and taking materials and a vertical bundling clamping cylinder 64 for bundling with one block structure, or can be two split type support plates which move synchronously and are used for the vertical clamping cylinder 62 for arranging and taking materials and the vertical bundling clamping cylinder 64 for bundling; the material taking vertical clamping cylinder 62 and the material taking clamping claw 63 are used for taking down the guide winding on the automatic winding mechanism 30, then sending the guide winding to the bundling arranging block 42, and pressing down the bundling arranging block 42 to enable the wire winding to be abutted between the bundling arranging block 42 and the limiting lug 48; then the binding wire positioned at the upper end of the middle part of the guide winding object is clamped by the binding vertical clamping cylinder 64 and the binding clamping jaws and is rotated, so that the binding wire binds the guide winding object; after the binding clamping claw 65 stops rotating after the rotating movement circles, the binding clamping claw 65 moves upwards to take out the binding wire and the guiding winding object, the binding clamping claw 65 is in a loosening state, and the binding arrangement block 42 resets under the elastic force of the binding spring 43.
EXAMPLE seven
On the basis of the sixth embodiment, the method is further set as follows: the automatic wire stripping mechanism 70 includes:
the wire feeding mechanism comprises a wire feeding sliding table 71, a wire feeding supporting plate is arranged on the wire feeding sliding table 71, a wire feeding driving cylinder is arranged on the wire feeding supporting plate, a wire feeding clamping claw 73 is arranged at the driving end of the wire feeding driving cylinder 72, and the wire feeding clamping claw 73 can be a common gas claw or a hinge mechanical claw;
a wire stripping head mechanism, a wire stripping head mechanism wire stripping fixing plate, a horizontal peeling displacement cylinder 74 with a driving end arranged towards the direction of a wire end clamping cylinder is arranged on the wire stripping fixing plate, a peeling claw 75 is arranged on the driving end of the horizontal peeling displacement cylinder 74, a peeling blade is arranged on the peeling claw 75,
the wire stripping auxiliary mechanism is used for being connected between the automatic wire stripping mechanism 70 and the terminal welding mechanism 80 and comprises an auxiliary support frame, a shearing driving cylinder 76 with a downward driving end is arranged at the upper end of one side of the auxiliary support frame, electric scissors 77 are arranged at the driving end of the shearing driving cylinder 76, and the electric scissors 77 are positioned at the upper side of the wire outlet end of the guide mechanism 10; an auxiliary sliding table 78 is arranged at the upper end of the auxiliary supporting frame, an auxiliary supporting plate is arranged on the auxiliary sliding table, an auxiliary vertical cylinder is arranged on the auxiliary supporting plate, an auxiliary clamping claw 79 is arranged at the driving end of the auxiliary vertical cylinder, and the auxiliary clamping claw 79 can be a common pneumatic claw or a hinge mechanical claw.
The electric scissors 77 cut one side of the lead close to the guide mechanism 10 after the allowance and stretching mechanism 20 pulls out the lead with the allowance, and the cut position is just positioned at the gap between the plastic coating layers of the two leads of the double-parallel wires passing through the guide slitting mechanism; the upper thread mechanical claw grabs the allowance and the other end of the guide pulled out by the stretching mechanism 20, and reciprocates between the wire stripping head mechanism and the guide mechanism 10 through the upper thread supporting plate, so that one end of the wire is sent to the wire stripping head mechanism to strip the wire head; then moved to the terminal welding mechanism 80 by the auxiliary gripping claw 79
Example eight
On the basis of the seventh embodiment, the method is further set as follows: the terminal welding mechanism 80 comprises a mute terminal machine 81, and the auxiliary clamping claws 79 clamp and send a section of the lead which is stripped by the wire stripping head mechanism to the mute terminal machine 81;
still including dragging the mechanism, drag the mechanism and be located terminal welding mechanism 80 and lean on tying up one side of placement mechanism 40, drag the mechanism including dragging the backup pad, drag to be provided with in the backup pad again and drag actuating cylinder 82, the drive end that drags the actuating lever again is provided with and pulls the claw of breathing 83, pulls claw of breathing 83 normality under not unclamping the state, and pulls the opening of claw of breathing 83 towards guiding mechanism 10 direction, and pulls the protruding state under the actuating cylinder 82 normality.
The wire feeding mechanism and the material taking clamping claw 63 synchronously move, and a wire stripping head and a welding terminal of a wire are finished in the process that the material taking clamping claw 63 presses down and the bundling clamping claw 65 performs bundling;
the terminal is welded by the guidance of the auxiliary air claw clamped by the mute terminal machine 81, the air claw is pulled to drive to clamp the fed wire when the auxiliary air claw feeds the wire and then pulls the mechanism, and after the mute terminal machine 81 welds the terminal, the driving cylinder 82 is pulled to drive to pull the wire end on the mute terminal machine 81 out of the mute terminal machine 81.
Example nine
On the basis of the eighth embodiment, the method is further provided with the following steps: the device also comprises a control cabinet arranged outside, a control circuit and a controller are arranged in the control cabinet, and the action of the device is controlled by the controller in a programming way.
The whole automatic control of equipment can be ensured through the setting of switch board, and then the artificial input of reduction.
Example ten
On the basis of the ninth embodiment, the method is further provided with the following steps: : still include unloading mechanism 90, unloading mechanism 90 includes
A blanking guide cylinder 91, the blanking guide cylinder 91 is arranged on the base 1, and the driving end is arranged towards one side far away from the blanking mechanism 90,
a blanking driving plate 92, a blanking driving plate 92 is arranged on the driving end of the blanking guide cylinder 91,
a blanking bearing plate 93, one end of the blanking driving plate 92 is hinged with the blanking bearing plate 93,
and the blanking receiving cylinder 94 is arranged on one side end face of the blanking drive plate 92 connected with the driving end of the blanking guide cylinder 91, the driving end of the blanking receiving cylinder 94 is connected with the blanking receiving plate 93 through a connecting rod, and the blanking receiving plate 93 is driven by the blanking receiving cylinder 94 to do vertical or horizontal motion with the blanking drive plate 92.
The wire bundle with the terminals bonded thereto is sent out by the cooperation of the blanking guide cylinder 91 and the blanking receiving cylinder 94.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (10)
1. The automatic terminal welding and bundling device for the lead comprises a base (1) and is characterized by also comprising
The guide mechanism (10) is arranged on one side of the base (1) and comprises a wire inlet end and a wire outlet end which are used for guiding and positioning the conducting wire,
a margin and stretching mechanism (20), the margin and stretching mechanism (20) is arranged in the direction of the wire outlet end of the guide mechanism (10),
the automatic winding mechanism (30) is arranged in the direction of the wire outlet end of the guide mechanism (10) and is positioned on one side of the allowance and stretching mechanism (20) far away from the guide mechanism (10),
the bundling and arranging mechanism (40) is arranged on one side of the automatic winding mechanism (30) and is positioned on the same straight line with the automatic winding mechanism (30),
a material taking and bundling mechanism (60), wherein the material taking and bundling mechanism (60) is erected at one side of the automatic winding mechanism (30) and the bundling and arranging mechanism (40),
the automatic wire stripping mechanism (70) is arranged on one side of the automatic winding mechanism (30) far away from the material taking and bundling mechanism (60),
the terminal welding mechanism (80) is positioned at one side of the bundling and arranging mechanism (40) and is positioned on the same straight line position with the automatic wire stripping mechanism (70),
the blanking mechanism (90), the blanking mechanism (90) is arranged outside the bundling and arranging mechanism (40).
2. The automatic terminal welding and binding apparatus for wire according to claim 1, wherein said guide mechanism (10) comprises:
the guide lifting sliding table (11) is arranged on the base (1) and is provided with a guide supporting plate capable of moving up and down;
the guide support frame (12) is fixedly arranged on one side of the guide supporting plate and comprises a guide supporting rod and a guide roller (13) arranged on the guide supporting rod, and the guide roller (13) and the guide supporting plate are horizontally arranged;
the direction joint-cutting mechanism, the fixed opposite side that sets up at the direction layer board of direction joint-cutting mechanism, including the joint-cutting support frame, set up joint-cutting actuating cylinder (16) on the joint-cutting support frame, the drive end of joint-cutting actuating cylinder (16) is provided with joint-cutting blade (14), be provided with the joint-cutting supporting shoe at joint-cutting support frame lower extreme, be provided with a plurality of pairs of joint-cutting second grade gyro wheels (15) that each other is the symmetry setting on the joint-cutting supporting shoe, and joint-cutting second grade gyro wheel (15) are perpendicular setting with the direction layer board, and be provided with a plurality of joint-cutting first grade gyro wheels that each other are the level setting with the direction layer board in the both sides of joint-cutting second grade gyro wheel (15).
3. The automatic terminal welding and binding apparatus for wire according to claim 2, wherein said allowance and tension mechanism (20) comprises:
the allowance stretching sliding table (21), the allowance stretching sliding table (21) is arranged on the base (1) and is provided with a stretching supporting plate which horizontally displaces between the guide mechanism (10) and the movable winding mechanism;
the residual stretching cylinder (22), the residual stretching cylinder (22) is arranged on the stretching supporting plate;
and the allowance stretching clamping claw (23), and the allowance stretching clamping claw (23) is arranged on the driving end of the allowance stretching cylinder (22).
4. The automatic terminal welding and binding apparatus for wire according to claim 3, wherein said automatic winding mechanism (30) comprises:
the servo rotating platform (31), the servo rotating platform (31) is arranged on the base (1);
the clamping device comprises two clamping seats which are symmetrical to each other and are arranged at the upper end of a servo rotating table (31) and driven by the servo rotating table (31) to rotate, and the clamping device comprises a clamping frame (32), wherein a clamping driving cylinder (33) is fixedly arranged in the middle of the clamping frame (32), a clamping limiting plate is arranged at the upper end of the clamping frame, a penetrating limiting hole is formed in the clamping limiting plate, and a clamping rod (34) penetrating through the limiting hole is arranged at the driving end of the clamping driving cylinder (33); the clamping rods (34) are in swing pair relative to the limiting holes under the action of the clamping driving cylinder (33), so that the ends of the clamping rods (34) on the two clamping seats move close to or away from each other;
winding gripper jaw (35), winding gripper jaw (35) set up the upper end of servo revolving stage (31) to be located the outside of one in two grip slipper.
5. The apparatus for automatically welding and binding terminals of electric wires according to claim 4, wherein said binding and positioning means (40) comprises:
the bundling support frame is arranged on the base (1);
a binding supporting block (41), wherein the binding supporting block (41) is arranged on the binding supporting frame and is in a concave structure with a groove part,
a binding and placing block (42), the binding and placing block (42) is arranged on the binding and supporting block (41), the bottom of the binding and placing block (42) is fixedly provided with binding supporting rods, two sides of the binding supporting rods are in sliding connection with the binding and supporting block (41), binding springs (43) with two ends respectively abutted against the binding and supporting block (41) and the binding and supporting rods are sleeved outside the binding and supporting rods, a guide part (44) is arranged on the lateral side of the binding and placing block (42), a placing groove (45) is arranged on the guide part (44),
the binding and clamping device comprises a binding and clamping cylinder (46), wherein the binding and clamping cylinder (46) is arranged at the bottom of a binding and supporting block (41), the driving end of the binding and clamping cylinder (46) extends into a groove part of the binding and supporting block (41), a pair of binding and receiving claws (47) positioned on the groove part of the binding and supporting block (41) are arranged at the driving end of the binding and clamping cylinder (46), clamping groove parts (48) which are used for inserting guide parts (44) and can move up and down are arranged on the binding and receiving claws (47), and limit lugs (49) are arranged at the end parts of the binding and receiving claws (47);
the wire binding and feeding device comprises a feeding support frame, the feeding support frame and the binding support frame are positioned on the same straight line, two feeding guide plates (50) are arranged on the feeding support frame, a penetrating feeding guide hole is formed in each feeding guide plate (50), a feeding roller set (51) is arranged between the two feeding guide plates (50), each feeding roller set (51) comprises a driving feeding roller and a driven feeding roller, and the driving feeding rollers are driven to rotate by a motor;
the binding wire cutting mechanism comprises a cutting driving cylinder (52) arranged on one side of the loading support frame close to the binding support frame, and a cutting blade (53) is arranged at the driving end of the cutting driving cylinder (52).
6. The apparatus for automatically welding and binding terminals of conductors as claimed in claim 5, wherein said take-off and binding mechanism (60) includes
A material taking and bundling sliding table (61), wherein the material taking and bundling sliding table (61) is provided with a material taking supporting plate and is positioned at one side of the automatic winding mechanism (30) and the bundling and arranging mechanism (40),
a material taking vertical clamping cylinder (62), wherein the material taking vertical clamping cylinder (62) is arranged on the material taking supporting plate and is positioned at one side close to the automatic winding mechanism (30), the driving end of the material taking vertical clamping cylinder is provided with a material taking supporting plate,
the material taking clamping claw (63) is downwards arranged on the material taking supporting plate, and is driven by the material taking vertical clamping cylinder (62) to move up and down;
a vertical binding clamping cylinder (64), the vertical binding driving cylinder (64) is arranged on the material taking supporting plate and is positioned at one side close to the binding and arranging mechanism (40), the driving end of the vertical binding driving cylinder is provided with a binding supporting plate,
a binding clamping claw (65), the binding clamping claw (65) is arranged on the binding supporting plate and driven by a binding vertical clamping cylinder (64) to move up and down, and the binding clamping claw (65) is arranged downwards,
the bundling rotating motor (66), the bundling rotating motor (66) is arranged on the bundling transverse placing plate, and the bundling rotating motor (66) drives the driving end of the bundling clamping claw (65) to rotate.
7. The apparatus for automatically welding and binding a terminal of a wire according to claim 6, wherein said automatic wire stripping mechanism (70) comprises:
the wire feeding mechanism comprises a wire feeding sliding table (71), a wire feeding supporting plate is arranged on the wire feeding sliding table (71), a wire feeding clamping claw (73) is arranged on the wire feeding supporting plate,
the wire stripping head mechanism comprises a wire stripping fixing plate, a horizontal peeling displacement cylinder (74) with a driving end arranged towards the direction of a wire end clamping cylinder is arranged on the wire stripping fixing plate, a peeling claw (75) is arranged on the driving end of the horizontal peeling displacement cylinder (74), a peeling blade is arranged on the peeling claw (75),
the wire stripping auxiliary mechanism is used for being connected between the automatic wire stripping mechanism (70) and the terminal welding mechanism (80), and comprises an auxiliary support frame, wherein a shearing driving cylinder (76) with a downward driving end is arranged at the upper end of one side of the auxiliary support frame, an electric scissors (77) is arranged at the driving end of the shearing driving cylinder (76), and the electric scissors (77) are positioned on the upper side of the wire outlet end of the guide mechanism (10); an auxiliary sliding table (78) is arranged at the upper end of the auxiliary supporting frame, an auxiliary supporting plate is arranged on the auxiliary sliding table (78), an auxiliary vertical cylinder is arranged on the auxiliary supporting plate, and an auxiliary clamping claw (79) is arranged at the driving end of the auxiliary vertical cylinder.
8. The automatic terminal welding and binding apparatus for conductive wires according to claim 7, wherein said terminal welding mechanism (80) includes a silent terminal machine (81), and said auxiliary gripping claw (79) grips a section of the conductive wire stripped by the stripping head mechanism and sends the section of the conductive wire to the silent terminal machine (81).
9. The apparatus of claim 8, further comprising an external control cabinet, wherein the control cabinet has control circuitry and a controller, and the operation of the apparatus is programmed by the controller.
10. The apparatus for automatically welding and binding a terminal of a wire as claimed in claim 9, further comprising a blanking mechanism (90), wherein said blanking mechanism (90) comprises
A blanking guide cylinder (91), the blanking guide cylinder (91) is arranged on the base (1), the driving end of the blanking guide cylinder is arranged towards one side far away from the blanking mechanism (90),
a blanking driving plate (92), a driving end of the blanking guide cylinder (91) is provided with the blanking driving plate (92),
a blanking bearing plate (93), one end of the blanking driving plate (92) is hinged with the blanking bearing plate (93),
the blanking guide cylinder (91) is arranged on the end face of the blanking drive plate (92) at one side of the driving end of the blanking guide cylinder (91), the driving end of the blanking receiving cylinder (94) is connected with the blanking receiving plate (93) through a connecting rod, and the blanking receiving plate (93) is driven by the blanking receiving cylinder (94) to move vertically or horizontally to the blanking drive plate (92).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210484397.0A CN114684402B (en) | 2022-04-29 | 2022-04-29 | Automatic terminal welding and bundling device for wires |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210484397.0A CN114684402B (en) | 2022-04-29 | 2022-04-29 | Automatic terminal welding and bundling device for wires |
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| CN114684402A true CN114684402A (en) | 2022-07-01 |
| CN114684402B CN114684402B (en) | 2024-01-30 |
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