CN210258934U - Automatic tie-binding machine for gauge baffle and gauge baffle production line - Google Patents

Abstract

The utility model belongs to the technical field of railway equipment production. An automatic track gauge baffle bundling machine comprises a rotary table, an automatic baffle feeding device, an automatic wire threading and bundling device and a control system, wherein at least two filling grooves are formed in the rotary table; the automatic baffle feeding device is arranged on a first station of the rotary table and used for stacking gauge baffles into the filling groove; the automatic wire-penetrating bundling device is arranged on a second station of the rotary table and is used for wrapping the bundling wires on the stacked gauge baffles to finish bundling; and the control system controls the actions of the rotary table, the baffle automatic feeding device and the automatic wire-penetrating bundling device. The application also discloses a gauge baffle production line. This application can greatly reduced gauge baffle's manufacturing cost, saves the labour, improves production efficiency, has realized the automation of whole production line, intelligent function, has great economic benefits and market value.

Description

Automatic tie-binding machine for gauge baffle and gauge baffle production line

Technical Field

The utility model belongs to the technical field of railway equipment production, concretely relates to automatic bundler of gauge baffle and gauge baffle production line.

Background

With the continuous development of automation and intelligent robot technology, the traditional machining industry gradually improves the equipment production line in an automatic and intelligent manner. However, in the domestic production and bundling of the gauge baffles, punching by a punch press, manual feeding, manual blanking sorting and manual sequencing are still applied to bundle, at least 4 persons are required for continuous and uninterrupted work from production to final bundling, more production lines need more workers to operate, the labor is greatly wasted, the cost of the baffles is increased, and the profit is reduced.

Therefore, the method has great market value and economic value for the research and development of the whole track gauge baffle production line, and has great influence on the production efficiency and the production cost of products.

The technical difficulty existing in the automatic bundling of the baffle is high, the baffle is difficult to break through, and the design specifically comprises the switching modes and structures of material placing, wire threading and bundling of multiple stations.

Disclosure of Invention

The utility model aims at the problem that the aforesaid exists and not enough, provide an automatic machine of bundling and gauge baffle production line of gauge baffle, its production that can realize the gauge baffle, carry, pile up and the automatic bundling, realized the automatic function of whole production line, not only the cost is reduced has improved the operating efficiency moreover.

In order to achieve the purpose, the adopted technical scheme is as follows:

an automatic track gage apron bundler, comprising: the device comprises a rotary table, a plurality of guide rails and a plurality of packing grooves, wherein the rotary table is provided with at least two packing grooves which are used for supporting stacked gauge baffles; the automatic baffle feeding device is arranged on a first station of the rotary table and used for stacking gauge baffles into the filling groove; the automatic wire-penetrating bundling device is arranged on the second station of the rotary table and is used for wrapping the bundling wires on the stacked gauge baffles to finish bundling; and the control system controls the actions of the rotary table, the baffle automatic feeding device and the automatic wire-threading and bundling device.

According to the utility model discloses automatic machine of bundling of gauge baffle, preferably, baffle automatic feeding device includes: the feeding support is provided with a feeding groove at the top; the sliding block is arranged on the feeding bracket in a sliding manner; the feeding driving part is arranged on the feeding support and drives the sliding block to slide up and down; during feeding operation, the filling groove is arranged corresponding to the sliding block and the feeding groove, and at least one part of the sliding block and the filling groove form an accommodating cavity; the gauge baffles are fed continuously through the feeding groove, the feeding driving part drives the sliding block to act, and the gauge baffles are stacked in the accommodating cavity in sequence.

According to the utility model discloses gauge baffle automatic bundler preferably, still includes detecting element, detecting element is used for detecting the feed of gauge baffle and control the action of material loading drive division; the detection unit is a displacement sensor, and the displacement sensor is arranged at the top of the feeding support and is used for detecting the distance change between the feeding support and the stacked gauge baffle.

According to the utility model discloses gauge apron automatic bundler, preferably, the revolving platform includes the base, the platen that the gyration was set up on the base and the rotary motor who drives the platen action; four packing grooves are uniformly distributed on the bedplate; the filler groove comprises a filler groove body with a U-shaped section and a supporting plate arranged at the bottom of the filler groove body, and the supporting plate and the sliding block are arranged in a transversely staggered mode; the supporting plate is fixedly connected with the filler groove body; or the device also comprises a sliding power push rod, wherein the sliding power push rod drives the supporting plate to be arranged at the bottom of the filling tank body in a sliding manner.

According to the utility model discloses automatic bundler of gauge baffle, preferably, automatic wire feed binding apparatus, include: a support frame; the wire penetrating mechanism is arranged at the upper part of the supporting frame and is used for wrapping binding wires on the stacked plates and penetrating at least two binding wire ends of the binding wires downwards; the wire feeding mechanism and the bundling mechanism are arranged in a vertically corresponding mode, and the bundling mechanism is used for clamping corresponding bundling wire ends and bundling a plurality of bundling wire ends.

According to the utility model discloses automatic bundler of gauge baffle, preferably, wire feed mechanism includes: the wire penetrating push rods are arranged on the support frame; the middle part of the fixed yarn guide plate is provided with a first through groove, the fixed yarn guide plate is fixedly arranged on the support frame, and the yarn threading push rod is arranged corresponding to the first through groove; the two movable yarn guide plates are arranged in the first through groove in a matching mode, yarn guide holes are formed in the fixed yarn guide plates, and yarn guide grooves with opposite openings are formed in the two movable yarn guide plates; the wire guide power push rod is arranged on the support frame and drives the two movable wire guide plates to open and close in the first through groove in a reciprocating manner; the strapping mechanism includes: the bundling rotary table is rotatably arranged on the supporting frame; and the clamping assembly is arranged at the top of the bundling rotary table, clamps the wire bundling end penetrated and led by the wire penetrating mechanism, and realizes the bundling of the stacked plates through the rotation of the bundling rotary table.

According to the utility model discloses gauge baffle automatic bundler, preferably, be provided with corresponding bell mouth on fixed godet plate and two under the closed state the activity godet plate, the bell mouth with the coaxial setting of godet hole; three wire-penetrating push rods are arranged on the support frame side by side; the two wire-penetrating push rods positioned on the two sides act synchronously; the wire feeding device comprises a wire feeding plate, a wire feeding hole, a wire feeding machine, a wire pressing head, a wire cutting machine and a wire feeding mechanism, wherein the wire feeding head is arranged at the action end of the wire feeding push rod and is in a U shape; the clamping assembly comprises a second clamping unit and two first clamping units, and the two first clamping units are correspondingly arranged on two sides of the second clamping unit; the first clamping unit comprises a first clamping claw, a second clamping claw and a first clamping driving part for driving the first clamping claw and the second clamping claw to open and close; the first clamping claw and the second clamping claw respectively comprise a supporting sleeve and claw arms, the first clamping claw is fixedly arranged on the bundling rotary table through a supporting seat, the second clamping claw is connected with the supporting sleeve of the first clamping claw in a matched sliding sleeved mode, and the claw arms of the first clamping claw and the second clamping claw are correspondingly arranged in a matched mode; the first clamping driving part is a telescopic power push rod and drives the second clamping claw to stretch and retract; the second clamping unit comprises a first clamping jaw and a second clamping jaw; the first clamping jaw and the second clamping jaw are correspondingly attached to form a clamping seam; or the bottoms of the first clamping jaw and the second clamping jaw are hinged on the bundling rotary table, a second clamping driving part is arranged between the first clamping jaw and the second clamping jaw, and the second clamping driving part drives the first clamping jaw and the second clamping jaw to open and close.

According to the utility model discloses automatic bundler of gauge apron, preferably, still be provided with the side support subassembly that corresponds with piling up panel on the support frame, side support subassembly includes support frid and drive the side support power push rod of support frid action, pile up at least some location and the support of panel and be in on the support frid.

A gage baffle production line comprising: production equipment of the gauge apron; the feeding end of the conveying equipment corresponds to the blanking end of the gauge baffle production equipment, and the conveying equipment is used for conveying and directionally aligning the gauge baffle; according to the automatic track gauge baffle bundler, a feed inlet of the automatic track gauge baffle bundler is in butt joint with a discharge outlet of the conveying equipment; and the wire cutting machine is used for feeding wires to the automatic tie-binding machine of the gauge apron and cutting the tied wires at fixed length.

By adopting the technical scheme, the beneficial effects are as follows:

the utility model discloses a setting of packing groove and slider can realize that the automation of gauge baffle piles up, through the setting of feed chute, detecting element, drive division, can realize automatic feeding and the automatic collaborative work that piles up, has ensured entire system's stability, is convenient for pile up the control of height, and the continuity that the guarantee was piled up simultaneously, and the further gauge baffle of being convenient for after piling up carries out the station conversion, provides good basic platform for whole automatic intelligent production system.

The yarn guide plate is arranged, so that a supporting structure can be provided for automatic yarn feeding and yarn cutting, and positioning is provided for yarn threading; the design of the structure of the yarn guide plate can meet the pushing action of the yarn threading push rod on the bundled yarn, the fusion of the yarn feeding structure and the yarn threading pushing structure is realized, and the automatic and intelligent design is facilitated.

According to the wire binding machine, the binding rotary table and the clamping assembly are arranged, so that the threaded binding wire can be positioned, clamped and rotationally bound, the stability is good in the operation process, and meanwhile, the position structure of the clamping assembly can be adjusted, so that the wire binding machine can be more accurately matched with the threaded binding wire; according to the difference of the form of the wire binding end head threaded at different positions, different clamping structures are designed, the clamping effect can be guaranteed, and the problem that the wire binding cannot be clamped is avoided.

The application has the advantages that the integral structural design can greatly reduce the production cost of the gauge baffle, save labor force, improve production efficiency, realize the automatic and intelligent operation of the whole production line, have new breakthroughs for the production technology and the production mode of the industry, and simultaneously have great economic benefits and market values.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention will be briefly described below. The drawings are intended to depict only some embodiments of the invention, and not all embodiments of the invention are limited thereto.

Fig. 1 is one of schematic perspective views of an automatic track gauge baffle bundler according to an embodiment of the present invention.

Fig. 2 is a second schematic perspective view of an automatic track gauge apron bundler according to an embodiment of the present invention.

Fig. 3 is a third schematic perspective view of an automatic track gauge baffle bundler according to an embodiment of the present invention.

Fig. 4 is one of the schematic three-dimensional structures of the baffle automatic feeding device according to the embodiment of the present invention.

Fig. 5 is a second schematic perspective view of an automatic baffle feeding device according to an embodiment of the present invention.

Fig. 6 is a third schematic view of a three-dimensional structure of an automatic baffle feeding device according to an embodiment of the present invention.

Fig. 7 is a schematic structural diagram of a packing groove and a supporting plate according to an embodiment of the present invention.

Fig. 8 is a schematic structural view of a baffle automatic feeding device and a rotary table according to the embodiment of the present invention.

Fig. 9 is a schematic perspective view of an automatic threading and binding apparatus according to an embodiment of the present invention.

Fig. 10 is a second schematic perspective view of an automatic threading and binding apparatus according to an embodiment of the present invention.

Fig. 11 is one of schematic perspective views of a wire feeding mechanism according to an embodiment of the present invention.

Fig. 12 is a second schematic perspective view of a threading mechanism according to an embodiment of the present invention.

Fig. 13 is a schematic view of a split structure of the wire feeding mechanism according to the embodiment of the present invention.

Fig. 14 is a schematic perspective view of a strapping mechanism according to an embodiment of the present invention.

Fig. 15 is a second perspective view of a strapping mechanism according to an embodiment of the present invention.

Fig. 16 is a schematic view of a binding mechanism according to an embodiment of the present invention.

Fig. 17 is a third schematic perspective view of an automatic threading and binding apparatus according to an embodiment of the present invention.

Fig. 18 is a schematic structural diagram of a gauge baffle according to an embodiment of the present invention.

Number in the figure:

the automatic feeding device comprises a baffle plate automatic feeding device 10, a feeding support 101, a sliding block 102, a screw 1021, a driving motor 1031, a transmission lead screw 1032, a filling groove 104, a filling groove 1041, a filling groove body 1042, a supporting plate 1043, a sliding power push rod 1043, a feeding groove 105, a displacement sensor 106, a guide rail 107, a stop power push rod 108, a pressing block 109, a rotary table 110, a base 111, a table plate 112 and a rotary motor 113, wherein the baffle plate automatic feeding device 101 is provided with a feeding support, the sliding block 102 is provided with a sliding block, the screw 1031 is provided with a;

20 is an automatic wire-threading and bundling device, 201 is a supporting frame; 21 is a threading mechanism, 211 is a threading push rod, 212 is a thread guide plate, 2121 is a fixed thread guide plate, 2122 is a movable thread guide plate, 2123 is a thread guide power push rod, 213 is a first through groove, 214 is a thread guide hole, 215 is a thread guide groove, 216 is a tapered hole, 217 is a thread pressing head, and 218 is a thread pressing groove;

22 is a binding mechanism, 221 is a binding turntable, 222 is a first clamping claw, 2221 is a supporting sleeve, 2222 is a claw arm, 223 is a second clamping claw, 224 is a telescopic power push rod, 225 is an adjusting slide rail, 226 is a first clamping claw, 227 is a second clamping claw, 228 is a driven gear ring, and 229 is a driving gear ring;

23 is a side supporting component, 231 is a supporting groove plate, and 232 is a side supporting power push rod.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments.

Referring to fig. 1-18, an automatic track gauge baffle bundler comprises a rotary table 110, an automatic baffle feeding device 10, an automatic wire-threading bundling device 20 and a control system, wherein at least two filling grooves 104 are arranged on the rotary table 110 and are used for supporting stacked track gauge baffles; the automatic baffle feeding device is arranged on a first station of the rotary table and used for stacking the gauge baffles into the filling groove; the automatic wire-penetrating bundling device is arranged on a second station of the rotary table and is used for wrapping the bundling wires on the stacked gauge baffles to finish bundling; the control system controls the actions of the rotary table 110, the baffle plate automatic feeding device 10 and the automatic wire-feeding and binding device 20.

Specifically, as shown in fig. 4 to 8, the automatic baffle feeding device 10 in this embodiment includes a feeding support 101, a slide block 102, and a driving portion, wherein a feeding chute 105 is disposed at the top of the feeding support 101; the sliding block 102 is arranged on the feeding bracket 101 in a sliding manner; the driving part is arranged on the feeding bracket 101 and drives the sliding block 102 to slide up and down; the driving part in this embodiment adopts a driving motor 1031 and a transmission screw 1032, a nut 1021 matched with the transmission screw 1032 is arranged on the slider 102, a guide rail 107 is arranged on the feeding bracket 101, and the rear end of the slider 102 is matched with the guide rail 107; during feeding operation, the filling groove 104 is arranged corresponding to the sliding block 102 and the feeding groove 105, at least one part of the sliding block 102 and the filling groove 1041 form an accommodating cavity, namely the sliding block is used as a bottom, and the filling groove is used as a side baffle plate to form an accommodating cavity for limiting and supporting the gauge baffle plate; the baffle is fed through the feed chute in succession, and driving motor drive slider moves down, and the baffle stacks in holding the chamber in proper order.

In order to ensure the continuity of the movement of the structure and realize automatic control, a detection unit is further arranged in the embodiment, and the detection unit is used for detecting the feeding of the baffle and controlling the action of the driving part, specifically: the detection unit is a displacement sensor 106, the displacement sensor 106 is arranged at the top of the feeding support 101, and detects the distance change between the displacement sensor 106 and the stacked gauge baffle, after the gauge baffle enters the accommodating cavity through the feeding groove in the working process, the displacement sensor 106 detects the displacement height change between the displacement sensor 106 and the gauge baffle, the driving motor 1031 is controlled to drive the transmission screw 1032 to move, the sliding block 102 descends, the gauge baffle descends along with the sliding block 102, the single descending height is the thickness of one gauge baffle, so that the gauge baffle is prevented from being turned over and falling into the accommodating cavity after being fed from the feeding groove, and the gauge baffle is guaranteed to be flatly pushed and flatly placed into the accommodating cavity.

As shown in fig. 8, the turntable 110 includes a base 111, a platen 112 rotatably provided on the base, and a rotation motor 113 for driving the platen to operate; four packing grooves 104 are uniformly distributed on the bedplate 112; the stuffing tank 104 comprises a stuffing tank body 1041 and a supporting plate 1042 arranged at the bottom of the stuffing tank body 1041, and the section of the stuffing tank body 1041 is U-shaped; the supporting plate 1042 and the sliding block 102 are arranged in a transversely staggered mode, so that the sliding block can be guaranteed to be separated from the bottom of the filling groove after falling, all stacked gauge baffles can be independently supported in the filling groove at the moment and are not supported and constrained by the sliding block, and operation of other procedures, such as revolving of a revolving platform and station conversion, is facilitated.

As shown in fig. 7, this embodiment further provides different pallet structures, specifically: the supporting plate 1042 can be fixedly connected with the filler tank 1041; the sliding structure can also be designed to have certain influence on subsequent processes (such as unloading process, threading process and bundling process), and the problems of interference and the like caused by the supporting plate can be avoided, and the structure of the latter is adopted in the embodiment.

In order to avoid the problem that the inertia of the gauge apron plate enters the accommodating cavity in the feeding process, which causes stacking errors, and also needs to be manually placed and corrected, etc., the problems of low working efficiency and poor continuity are solved, as shown in fig. 4, a stop power push rod 108 is arranged at the top of the feeding support 101 in the embodiment, an action end of the stop power push rod 108 corresponds to the feeding groove 105, a pressing block 109 is arranged at an action end of the stop power push rod 108, when it is detected that one rail apron plate enters the accommodating cavity, the stop power push rod performs a stop action once, and when the sliding block is completely descended and is ready to receive the next rail apron plate, the feeding of the next rail apron plate is performed.

Referring to fig. 9-17, the automatic wire-threading bundling apparatus in this embodiment is used for stacking plates to bundle, and includes a supporting frame 201, a wire-threading mechanism 21 disposed on an upper portion of the supporting frame 201, and a bundling mechanism 22 disposed on a lower portion of the supporting frame 201, where the wire-threading mechanism 21 is used for wrapping a binding wire around the stacked plates and threading at least two binding wire ends of the binding wire downward; the wire feeding mechanism and the bundling mechanism are arranged up and down correspondingly, and the bundling mechanism 22 is used for clamping corresponding wire binding end heads and completing bundling of the plurality of wire binding end heads.

Base, material loading support, support frame connection structure as an organic whole in this embodiment, it is connected through the support link, therefore whole position is stable, and the assembly precision is high, the operation installation of being more convenient for in the assembling process, holistic stability is better.

Specifically, the threading mechanism comprises at least two threading push rods 211 and a thread guide plate 212 which are arranged on the support frame 201, and the thread guide plate 212 is fixedly arranged on the support frame 201 and corresponds to the threading push rods 211; the thread-threading push rod 211 reciprocates up and down and pushes the binding thread in the thread-guiding plate 212 to thread downwards.

The yarn guide plate has various structural designs, and aims to play a role in guiding and supporting when other equipment feeds yarns, and meanwhile, a yarn feeding push rod is convenient to position and push, so that the yarn feeding effect and stability are guaranteed, and basic conditions are provided for later bundling; the silk guide plate 211 disclosed in this embodiment includes a fixed silk guide plate 2121, two movable silk guide plates 2122, and a silk guide power push rod 2123, wherein a first through groove 213 is disposed in the middle of the fixed silk guide plate 2121; the two movable godet plates 2122 are arranged in the first through groove 213 in a matching way; the guide wire power push rod 2123 is arranged on the support frame 201 and drives the two movable guide wire plates 2122 to open and close in a reciprocating manner in the first through groove 213; the fixed silk guide plate 2121 is provided with silk guide holes 214, and the two movable silk guide plates 2122 are provided with silk guide grooves 225 with opposite openings; the guide wire holes formed in the fixed guide wire plate 2121 can also be of an open groove-shaped structure, and when the binding wires have certain hardness and cannot be bent downwards due to overlong length, the binding wires can be opened into groove-shaped guide wire through grooves.

Preferably, in the above structure, the two opposite movable godet plates move through two groups of godet power push rods to realize the synchronous opening and closing action of the two, that is, the two movable godet plates both move relative to the fixed godet plate and realize the opening and closing through the synchronous movement of the two; rather than only one being fixed relative to the support frame and the other reciprocating.

Furthermore, the fixed godet plate 2121 and the two movable godet plates 2122 in the closed state are provided with corresponding tapered holes 216, and the tapered holes 216 and the godet holes 214 are coaxially arranged, so that the guidance of the binding wire when passing through the fixed godet plate and the movable godet plates is facilitated, and the phenomenon of wire clamping is avoided.

In this embodiment, another structure of the godet plate is also shown (the above structure of the drawings of the present application is described in detail, and is not shown in the drawings), which specifically includes: be provided with the seal wire hole on the godet plate 212, and be provided with a plurality of second through grooves on the godet plate, a plurality of second through grooves set up with a plurality of threading push rods one-to-one, the length that the second led to the groove is less than 50mm, in this structure, can not arouse in shorter hole that pricks the falling card silk phenomenon, through the setting in the through groove of less length, reduce the part complexity of its structure, satisfy the demand of production, also can set up the bell mouth this moment on the godet plate of second through groove both sides, be convenient for feed silk and direction.

Furthermore, as the application is applied to the gauge baffle, and the middle part of the gauge baffle is provided with the through hole, the bundling is performed by threading and binding wires from the through hole and two sides; therefore, three wire-feeding push rods 211 are arranged on the supporting frame 201 side by side, the two wire-feeding push rods 211 positioned on both sides synchronously move, a U-shaped wire pressing head 217 is arranged at the action end of the wire-feeding push rod 211, and V-shaped wire pressing grooves 218 are formed in the bottoms of both side plates of the wire pressing head 217.

The wire-threading push rod of the embodiment directly adopts an air cylinder, a hydraulic cylinder or an electric push rod; the wire-threading push rod can also be used as a guide rod which is arranged on the support frame in a sliding manner, and the power mechanism is rearranged on the support frame, so that the wire-threading push rod is driven to move up and down, and the structure of the specific power mechanism can be selected according to the technical requirements of synchronous motion and the like.

Aiming at the bundling of the gauge apron, in the working process, the wire penetrating push rod in the middle is firstly pushed to penetrate the middle of the bundling wire into the through hole of the gauge apron, then the wire penetrating push rods on two sides synchronously act to push two ends of the bundling wire to two sides of the stacked gauge apron to realize pre-wrapping, and at the moment, the lower part of the stacked gauge apron is provided with three bundling ends of the bundling wire.

The bundling mechanism comprises a bundling rotary table 221 and a clamping assembly arranged at the top of the bundling rotary table 221, and the bundling rotary table 221 is arranged on the support frame 201 in a rotating mode; the clamping assembly clamps at least two binding wire ends and realizes binding through the rotation of the binding rotary table.

Specifically, when only the outer side of the plate needs to be wrapped, only two wire binding ends are arranged, and the clamping assembly comprises two first clamping units which are correspondingly arranged; the first clamping unit comprises a first clamping claw 222, a second clamping claw 223 and a first clamping driving part 224 for driving the first clamping claw 222 and the second clamping claw 223 to open and close, and the wire feeding mechanism structure only needs to be provided with two wire feeding push rods.

The first clamping claw 222 and the second clamping claw 223 respectively comprise a supporting sleeve 2221 and a claw arm 2222, the first clamping claw 222 is fixedly arranged on the bundling turntable 221 through a supporting seat, the second clamping claw 223 is connected with the supporting sleeve of the first clamping claw 222 in a matched sliding sleeve mode, and the claw arms of the first clamping claw 222 and the second clamping claw 223 are correspondingly arranged in a matched mode; the first clamping driving portion is a telescopic power push rod 224, the clamping driving portion drives the second clamping claw 223 to stretch and retract, a side flange facing the second clamping claw 223 is arranged at the end portion of the claw arm 2222 of the first clamping claw, so that the lower end portion of the binding wire is conveniently laterally limited, and the clamping effectiveness and stability are guaranteed.

Furthermore, an adjusting slide rail 225 is disposed on the bundling turntable 221, the first clamping unit is slidably disposed on the adjusting slide rail 225 in a matching manner, and a fastening member is disposed between the first clamping unit and the adjusting slide rail, for example, the first clamping unit is connected to the adjusting slide rail through a fastening bolt, so that the first clamping unit slidably mounted on the adjusting slide rail is fixed.

In the embodiment, the track gauge baffle is provided with the through hole in the middle, so that the binding wires need to be threaded through two sides of the middle part, and three binding wire ends are arranged at the rear lower end of the track gauge baffle wrapped and stacked; therefore, the clamping assembly in this embodiment further includes a second clamping unit for clamping the wire binding end head located in the middle portion, the two first clamping units are correspondingly arranged on two sides of the second clamping unit, the second clamping unit includes a first clamping jaw 226 and a second clamping jaw 227, the first clamping jaw 226 and the second clamping jaw 227 are correspondingly arranged in a fitting manner to form a clamping gap, and at this time, three wire penetrating push rods need to be arranged in the wire penetrating mechanism.

In order to further optimize the clamping unit of the present application, the bottom of the first clamping jaw 226 and the bottom of the second clamping jaw 227 may be hinged to the bundling turntable 221, and a second clamping driving part is disposed between the first clamping jaw 226 and the second clamping jaw 227 and drives the first clamping jaw 226 and the second clamping jaw 227 to open and close.

In order to realize compact assembly of the whole body, the middle part of the bundling rotary table 221 is a hollow cavity structure, the second clamping unit is arranged in the hollow cavity, and for the rotation driving of the bundling rotary table 221, in the embodiment, the driven gear ring 228 is arranged on the bundling rotary table 221, the driving motor 1031 and the driving gear ring 229 are arranged on the supporting frame 201, and the driving gear ring 229 and the driven gear ring 228 are in matched meshing transmission, so that the rotation of the bundling rotary table is realized.

This application is applicable to and will prick the silk by the poling push rod and pass through middle part and both ends propelling movement downwards, form the three silk end of pricking of waiting to tie up, and then accomplish the centre gripping of the silk end of pricking of relevant position by two first clamping unit and a second clamping unit, and rotatory completion is tied up, specific action in-process, a straight silk of pricking, by a poling push rod from middle part propelling movement, make to prick the silk fifty percent discount downwards, and accomplish the centre gripping by the second clamping unit, again by two poling push rods by both sides propelling movement, make its rail gauge baffle that wraps up and pile up, and by the centre gripping of two first clamping unit.

Further, since it is necessary to ensure the stability of the stacked gauge apron during the binding process, a side support assembly corresponding to the stacked plate materials is further provided on the support frame 201, the side support assembly includes a support groove plate 231 and a side support power push rod 232 for driving the support groove plate 231 to act, and at least a portion of the stacked plate materials is positioned and supported on the support groove plate 231.

The application also discloses a gauge baffle production line, which comprises gauge baffle production equipment, conveying equipment, an automatic tie-binding machine for gauge baffles and a wire cutting machine, wherein the feeding end of the conveying equipment corresponds to the blanking end of the gauge baffle production equipment, and the conveying equipment is used for conveying and directionally righting the gauge baffles; the feed inlet of the gauge baffle automatic bundler is in butt joint with the discharge outlet of the conveying equipment; the wire cutting machine is used for feeding wires to the automatic bundling machine of the gauge baffle and cutting the bundled wires at fixed length.

The production, the conveying and the automatic stacking and binding of the gauge apron by using the gauge apron production line specifically comprise the following steps:

feeding materials to gauge baffle production equipment, stamping the materials by a punch to form a gauge baffle, and blanking the gauge baffle to conveying equipment;

conveying equipment carries out turnover conveying, directionally sorts and sequentially feeds materials to the automatic track gauge baffle bundling machine;

the automatic baffle feeding device automatically stacks and stores the gauge baffles into a filling groove of the rotary table, and after the gauge baffles are stacked to a set number, the rotary table is switched to work stations;

the cutting machine performs automatic wire feeding and fixed-length cutting of the bundled wires, and the automatic wire-penetrating bundling device performs wire penetrating and bundling of the gauge baffles stacked on the corresponding stations;

after the bundling is finished, converting stations and finishing the blanking of the bundled gauge apron;

the track gauge baffle production equipment and the conveying equipment continuously produce and convey, and the automatic track gauge baffle bundler continuously stacks and bundles.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same or similar parts in the embodiments are referred to each other.

Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and claims of this application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Also, the use of the terms "a" or "an" and the like do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

Exemplary embodiments of the present invention have been described in detail with reference to the preferred embodiments, however, it will be understood by those skilled in the art that various modifications and changes may be made to the above specific embodiments without departing from the scope of the present invention, and various combinations of the technical features and structures of the present invention may be implemented without departing from the scope of the present invention, which is defined by the appended claims.

Claims (9)

1. A gage baffle automatic strapping machine, comprising:

the device comprises a rotary table, a plurality of guide rails and a plurality of packing grooves, wherein the rotary table is provided with at least two packing grooves which are used for supporting stacked gauge baffles;

the automatic baffle feeding device is arranged on a first station of the rotary table and used for stacking gauge baffles into the filling groove;

the automatic wire-penetrating bundling device is arranged on the second station of the rotary table and is used for wrapping the bundling wires on the stacked gauge baffles to finish bundling; and

and the control system controls the actions of the rotary table, the baffle automatic feeding device and the automatic wire-threading and bundling device.

2. The gauge apron automatic strapping machine of claim 1 wherein the apron automatic feeding device comprises:

the feeding support is provided with a feeding groove at the top;

the sliding block is arranged on the feeding bracket in a sliding manner; and

the feeding driving part is arranged on the feeding support and drives the sliding block to slide up and down;

during feeding operation, the filling groove is arranged corresponding to the sliding block and the feeding groove, and at least one part of the sliding block and the filling groove form an accommodating cavity; the gauge baffles are fed continuously through the feeding groove, the feeding driving part drives the sliding block to act, and the gauge baffles are stacked in the accommodating cavity in sequence.

3. The gauge apron automatic strapping machine of claim 2, further comprising a sensing unit for sensing the feeding of the gauge apron and controlling the feeding driving part to operate; the detection unit is a displacement sensor, and the displacement sensor is arranged at the top of the feeding support and is used for detecting the distance change between the feeding support and the stacked gauge baffle.

4. The gage baffle automatic strapping machine as claimed in claim 2, wherein the turntable includes a base, a platen rotatably disposed on the base, and a rotary motor for driving the platen to move;

four packing grooves are uniformly distributed on the bedplate; the filler groove comprises a filler groove body with a U-shaped section and a supporting plate arranged at the bottom of the filler groove body, and the supporting plate and the sliding block are arranged in a transversely staggered mode;

the supporting plate is fixedly connected with the filler groove body; or the device also comprises a sliding power push rod, wherein the sliding power push rod drives the supporting plate to be arranged at the bottom of the filling tank body in a sliding manner.

5. The gage baffle automatic strapping machine of claim 1 wherein the automatic wire feed strapping device comprises:

a support frame;

the wire penetrating mechanism is arranged at the upper part of the support frame and is used for wrapping binding wires on the stacked gauge baffles and penetrating at least two binding wire ends of the binding wires downwards; and

the binding mechanism is arranged at the lower part of the support frame, the wire feeding mechanism and the binding mechanism are arranged up and down correspondingly, and the binding mechanism is used for clamping the corresponding binding wire ends and binding a plurality of binding wire ends.

6. The gage baffle automatic strapping machine of claim 5 wherein the wire feed mechanism comprises:

the wire penetrating push rods are arranged on the support frame;

the middle part of the fixed yarn guide plate is provided with a first through groove, the fixed yarn guide plate is fixedly arranged on the support frame, and the yarn threading push rod is arranged corresponding to the first through groove;

the two movable yarn guide plates are arranged in the first through groove in a matching mode, yarn guide holes are formed in the fixed yarn guide plates, and yarn guide grooves with opposite openings are formed in the two movable yarn guide plates; and

the wire guide power push rod is arranged on the support frame and drives the two movable wire guide plates to open and close in the first through groove in a reciprocating manner;

the strapping mechanism includes:

the bundling rotary table is rotatably arranged on the supporting frame; and

the clamping assembly is arranged at the top of the bundling rotary table and clamps the wire bundling end penetrating through the wire penetrating mechanism, and the bundling of the stacked gauge baffles is realized through the rotation of the bundling rotary table.

7. The gage baffle automatic strapping machine of claim 6 wherein corresponding tapered holes are provided in the fixed godet plate and the movable godet plate in the closed position, the tapered holes being disposed coaxially with the godet holes; three wire-penetrating push rods are arranged on the support frame side by side; the two wire-penetrating push rods positioned on the two sides act synchronously; the wire feeding device comprises a wire feeding plate, a wire feeding hole, a wire feeding machine, a wire pressing head, a wire cutting machine and a wire feeding mechanism, wherein the wire feeding head is arranged at the action end of the wire feeding push rod and is in a U shape;

the clamping assembly comprises a second clamping unit and two first clamping units, and the two first clamping units are correspondingly arranged on two sides of the second clamping unit; the first clamping unit comprises a first clamping claw, a second clamping claw and a first clamping driving part for driving the first clamping claw and the second clamping claw to open and close;

the first clamping claw and the second clamping claw respectively comprise a supporting sleeve and claw arms, the first clamping claw is fixedly arranged on the bundling rotary table through a supporting seat, the second clamping claw is connected with the supporting sleeve of the first clamping claw in a matched sliding sleeved mode, and the claw arms of the first clamping claw and the second clamping claw are correspondingly arranged in a matched mode; the first clamping driving part is a telescopic power push rod and drives the second clamping claw to stretch and retract;

the second clamping unit comprises a first clamping jaw and a second clamping jaw; the first clamping jaw and the second clamping jaw are correspondingly attached to form a clamping seam; or the bottoms of the first clamping jaw and the second clamping jaw are hinged on the bundling rotary table, a second clamping driving part is arranged between the first clamping jaw and the second clamping jaw, and the second clamping driving part drives the first clamping jaw and the second clamping jaw to open and close.

8. The gage baffle automatic strapping machine of claim 5 wherein the support bracket is further provided with a side support assembly corresponding to the stacked gage baffles, the side support assembly including a support channel plate and a side support power push rod for driving the support channel plate to move, at least a portion of the stacked gage baffles being positioned and supported on the support channel plate.

9. A gage baffle production line, comprising:

production equipment of the gauge apron;

the feeding end of the conveying equipment corresponds to the blanking end of the gauge baffle production equipment, and the conveying equipment is used for conveying and directionally aligning the gauge baffle;

the gage baffle strapping machine as claimed in any of claims 1 to 8, wherein the infeed port of the gage baffle strapping machine is in abutting contact with the outfeed port of the conveyor apparatus; and

and the wire cutting machine is used for feeding wires to the automatic track gauge baffle strapping machine and cutting the bundled wires at a fixed length.

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