CN105775267A - Automatic cable management and binding equipment - Google Patents

Abstract

The invention relates to the technical field of wire arrangement equipment, and discloses an automatic cable bundling device, which comprises a base station, wherein the base station is provided with a winding mechanism and a bundling mechanism; the side of winding mechanism is provided with fixture, the tip of the fixed centre gripping cable of fixture still includes the second manipulator, the second manipulator is delivered to the binding mechanism with the cable of winding mechanism, and the binding mechanism is tied up the cable, the second manipulator is for directly getting the cable and putting down the cable, and the second manipulator sets up in winding mechanism and fixture's top best, like this, is convenient for directly carry out the action of getting the line and unwrapping wire, and this automatic bundling device is at the during operation, and fixture fixes the centre gripping with a tip of cable, recycles winding mechanism and twines the cable, then recycles the second manipulator and removes the binding mechanism and carry out automatic bundling, and whole process need not the staff intervene, realizes whole automation mechanized operation, has saved the manual work, has alleviateed workman's intensity of labour.

Description

Automatic cable management and binding equipment

technical field

The invention relates to the technical field of cable testing equipment, in particular to an automatic cable management and binding equipment for cables.

Background technique

A wire terminal includes a cable and a terminal head connected to the cable. During the manufacturing process, after the terminal head is connected to the cable, it is necessary to further conduct a continuity test between the terminal head and the cable, so as to detect the connection between the terminal head and the cable. connection status.

At present, when conducting wire terminal testing, a single wire terminal is always plugged and pulled manually, and then, assisted by workers, a semi-automatic winding reel is used to wind the wires, and then the wound cables are manually bundled. This binding method has low degree of automation and high labor intensity. In view of this, the inventor has proposed an improvement.

Contents of the invention

The object of the present invention is to provide an automatic cable management and binding equipment for cables, which has the advantages of automatic cable management, automatic binding and labor reduction.

In order to achieve the above object, an automatic cable management and binding device of the present invention includes a first manipulator, a second manipulator and a circular wire management device, a winding mechanism and a binding mechanism arranged in sequence; the winding mechanism A clamping mechanism is arranged on the side of the cable, and the clamping mechanism fixes and clamps one end of the cable; the first manipulator sends the cable of the circular cable management device to the winding mechanism for winding; the second manipulator will The cables of the winding mechanism are sent to the binding mechanism, and the binding mechanism binds the cables.

Further, the winding mechanism includes a winding reel, a support column and a winding motor for driving the reel to rotate, there are at least two support columns, and the two support columns are connected to the reel.

Preferably, the winding mechanism further includes an adjustment seat slidably connected with the winding disk, and the support column is fixedly connected with the adjustment seat.

Preferably, the winding mechanism further includes a first air cylinder for driving the adjusting seat.

Further, the clamping mechanism includes an air chuck and a pay-off chuck, the pay-off chuck includes a pay-off seat, the pay-off seat is provided with a pay-off wheel, and the pay-off seat is also provided with a slider And the second air cylinder for driving the slide block, the slide block is connected with the crimping shaft, and the crimping shaft cooperates with the pay-off wheel to press or loosen the cable.

Further, the binding mechanism includes a claw seat and a gripper disposed on the claw seat, and the gripper is provided with a groove for accommodating the binding wire; it also includes a gripping hand for holding the binding wire for rotation.

As a preference, a binding wire control mechanism is provided on the side of the claw seat, the binding wire control mechanism includes a support plate and an upper pressure wheel and a lower pressure wheel arranged on the support plate, and the support plate is also provided with a cutting seat, the binding wire passes between the upper pressing wheel and the lower pressing wheel and passes through the cutting seat, the cutting seat is slidably connected with a cutting knife for cutting the binding line, and the support plate is provided with a second driving knife Three cylinders.

Further, the circular cable management device includes a cable management bracket, the cable management bracket is connected to a chain transmission mechanism, and the chain transmission mechanism is connected to a plurality of support guide bars, and one end of the support guide bar is provided with a first card Seat; also includes an inclined guide groove and a second card seat that is slidably connected with the support guide bar, the second card seat extends into the inclined guide groove, and the second card seat is transversely on the support guide bar along the inclined guide groove slide.

Preferably, the chain drive mechanism includes a first drive roller, a second drive roller and a servo motor for driving the first drive roller, the first drive roller is provided with two driving sprockets, and the second drive roller Both are provided with two driven sprockets, and the two driving sprockets are connected to the two driven sprockets through chains.

As a further improvement, the equipment also includes a third manipulator, a fourth manipulator, a collection station and a compound binding device, the third manipulator sends the cables of the binding mechanism to the collection station, and the fourth manipulator will return Multiple cables in the collection station are sent to the compound binding device for centralized binding.

Beneficial effects of the present invention: Compared with the prior art, the automatic cable management and binding equipment of the present invention, when the automatic cable management and binding equipment is working, after the cable is tested, the circular cable management device will control the cables Arrange them in order, then send them to the winding mechanism by the first manipulator for winding, and then use the second manipulator to move to the tying mechanism for automatic tying. The whole process does not require manual intervention, and realizes all automatic operations, saving labor and reducing It reduces the labor intensity of workers and achieves the advantage of saving labor costs.

Description of drawings

Fig. 1 is a perspective view of the present invention.

Fig. 2 is a perspective view of the circular cable management device of the present invention.

Fig. 3 is an internal structure diagram of the circular cable management device of the present invention.

Fig. 4 is a structural schematic diagram of the chain transmission mechanism of the present invention.

Fig. 5 is a schematic structural diagram of the second card base of the present invention.

Fig. 6 is a schematic diagram of a preferred structure of the inclined guide groove of the present invention.

Fig. 7 is a schematic diagram of the combined structure of the winding mechanism and the binding mechanism of the present invention.

FIG. 8 is a schematic diagram of the internal structure of FIG. 7 .

Fig. 9 is a structural schematic diagram of the winding mechanism of the present invention.

Fig. 10 is a structural schematic diagram of the binding mechanism of the present invention.

Reference signs include:

Circular cable management device--1, cable management bracket--11, chain drive mechanism--12,

The first driving roller--121, the second driving roller--122, the servo motor--123,

Driving sprocket--124, driven sprocket--125, support guide bar--13,

The first deck--14, the second deck--15, the extension block--151,

The first accommodating groove--152, the second accommodating groove--153, the spring--154,

Inclined guide groove--16, upper groove--161, lower groove--162,

The first bearing guide wheel--163, the second bearing guide wheel--164, the front groove--165,

Rear slot--166, protective cover--17, first slot--171,

The second slot--172, the first manipulator--18, the winding mechanism--2,

Winding reel--21, support column--22, winding motor--23,

Adjusting seat--24, the first cylinder--25, strapping mechanism--3,

Claw seat--31, claw hand--32, groove--321,

Gripper--33, second manipulator--4, clamping mechanism--5,

Air chuck--51, pay-off seat--52, pay-off wheel--53,

Slider--54, the second cylinder--55, crimping shaft--56,

Binding line control mechanism--6, support plate--61, upper pressure wheel--62,

Lower pressing wheel--63, cutting seat--64, third cylinder--65,

The third manipulator—71, the fourth manipulator—72, the collection station—8,

Composite strapping device--9.

detailed description

The present invention will be described in detail below in conjunction with the accompanying drawings.

Referring to Fig. 1 to Fig. 10, an automatic cable management and binding equipment for cables includes a first manipulator 18, a second manipulator 4 and a circular wire management device 1, a winding mechanism 2 and a binding mechanism 3 arranged in sequence; A clamping mechanism 5 is provided on the side of the winding mechanism 2, and the clamping mechanism 5 fixes and clamps one end of the cable; the first manipulator 18 sends the cable of the circular cable management device 1 to the winding mechanism 2 for winding; the second manipulator 4 sends the cables wound by the winding mechanism 2 to the binding mechanism 3, and the binding mechanism 3 binds the cables. For convenience, the second manipulator 4 directly clamps and puts down the cable. The second manipulator 4 is preferably arranged above the winding mechanism 2 and the clamping mechanism 5, so that it is convenient to directly take and pay off the wire. Action, the working principle of this equipment is: after the cable test, the circular cable management device 1 arranges the cables in order, and then the first manipulator 18 sends them to the winding mechanism 2 for winding, and the clamping mechanism 5 will One end of the cable is fixed and clamped, and then the cable is wound by the winding mechanism 2, and then the second manipulator 4 is used to move to the binding mechanism 3 for automatic binding. The whole process does not require manual intervention and realizes all automatic operations. It saves labor, reduces the labor intensity of workers, and also has the advantages of high work efficiency.

7 for details, specifically, the winding mechanism 2 includes a winding reel 21, a support column 22 and a winding motor 23 for driving the reel 21 to rotate, the support columns 22 are at least two, two The support column 22 is connected with the winding reel 21 . When working, the winding motor 23 drives the winding reel 21 to rotate, and the cable can be wound on the two support columns 22. The structure is simple and the winding speed is fast.

Generally, different cable lengths often have certain differences. In order to adapt to winding wires of different lengths, as a further improvement, the winding mechanism 2 also includes an adjustment seat 24 that is slidably connected with the winding reel 21, and the support column 22 is fixedly connected with the adjustment seat 24. In this way, for winding wires with different cable lengths, the relative distance between the two support columns 22 can be adjusted by sliding the adjustment seat 24 , which is more convenient to use.

In order to improve the accuracy and precision of winding, the cables are often wound with a certain tension on the support column 22, but if the winding is too tight, it is easy to cause a messy state to the wound cables when taken out, as an improvement , the winding mechanism 2 also includes a first air cylinder 25 for driving the adjusting seat 24 . In this way, when the wire is taken out, the first cylinder 25 drives the adjustment seat 24 to return, so that the distance between the two support columns 22 is slightly shortened, so that the wire can be easily clamped out.

In this technical solution, the clamping mechanism 5 includes an air chuck 51 and a wire-releasing chuck, and the wire-releasing chuck includes a wire-releasing seat 52, and the wire-releasing seat 52 is provided with a wire-releasing wheel 53. The pay-off seat 52 is also provided with a slide block 54 and a second cylinder 55 for driving the slide block 54. The slide block 54 is connected to the crimping shaft 56, and the crimping shaft 56 cooperates with the pay-off wheel 53 to press or loosen the wire. cable. When the cable is sent into the winding mechanism 2, one end of the cable is fixed by the air chuck 51, and the other end of the cable passes between the crimping shaft 56 and the pay-off wheel 53. The cylinder 55 drives the slide block 54, so that the cable has a certain retractable tension between the crimping shaft 56 and the pay-off wheel 53, thereby improving the accuracy of winding.

Referring to Fig. 8 for details, in this technical solution, the binding mechanism 3 includes a claw seat 31 and a claw hand 32 arranged on the claw seat 31, and the claw hand 32 is provided with a groove 321 for accommodating a binding wire; It also includes a clamping hand 33 for clamping and rotating the binding wire. The binding wire stretches into the groove 321 of the claw hand 32, and the second manipulator 4 places the cable above the binding wire when the cable is delivered. When using the gripper 33 again, the two ends of the binding wire are clamped and rotated to form a binding fixation. The binding wire generally adopts a binding wire with an iron wire, which has a simple structure and high binding efficiency.

As a further improvement, a binding wire control mechanism 6 is provided on the side of the claw seat 31, and the binding wire control mechanism 6 includes a support plate 61 and an upper pressure wheel 62 and a lower pressure wheel 63 arranged on the support plate 61, The support plate 61 is also provided with a cutting seat 64, and the binding wire passes between the upper pressing wheel 62 and the lower pressing wheel 63 and passes through the cutting seat 64, and the cutting seat 64 is slidably connected with a button for cutting the binding line. Cutter, the support plate 61 is provided with a third cylinder 65 for driving the cutter. When the claw hand 32 surrounds the cable with the binding wire, at this moment, the third cylinder 65 works to drive the cutter to cut off the binding wire. At this time, the binding wire can be clamped and rotated under the action of the gripper 33, Achieve bundling.

See Fig. 2 and Fig. 3 for details, the circular cable management device 1 of this equipment includes a cable management bracket 11, the cable management bracket 11 is connected with a chain transmission mechanism 12, and the chain transmission mechanism 12 is connected with a plurality of support guide bars 13 , one end of the support bar 13 is provided with a first card seat 14; it also includes an inclined guide groove 16 and a second card seat 15 that is slidably connected with the support guide bar 13, and the second card seat 15 extends to the inclined guide groove 16 , the second card seat 15 slides laterally on the support guide bar 13 along the inclined guide groove 16 . When the wire management device is working, the wire terminal is installed on the first card holder 14 and the second card holder 15, wherein the cable can slide freely in the first card holder 14, and when the wire terminal is detected, the chain drive The mechanism 12 works to make the second card seat 15 slide laterally along the supporting guide bar 13, the farther it moves forward, the farther the distance of its lateral sliding, so as to straighten the cable of the wire terminal, and finally unload it , and then, the current second deck 15 circulates back, under the action of the inclined guide groove 16, slides and resets, so as to carry out the cable stretching action again, using this device not only has high production efficiency, but also reduces the labor of manual operation Strength, with the advantage of easy cable management.

In this technical solution, the second card seat 15 includes a seat body, the lower part of the seat body is provided with an extension block 151 protruding into the inclined guide groove 16, and the upper part of the seat body is provided with an extension block for accommodating cables. The first accommodating groove 152, the side of the first accommodating groove 152 is provided with a second accommodating groove 153, and a through hole is arranged between the second accommodating groove 153 and the first accommodating groove 152, A spring 154 for pressing the cable in the first accommodating groove 152 is installed in the through hole. Of course, it is preferable to connect a conflicting cap (not further shown in the figure) to the conflicting part of the spring 154, so that the contact with the cable is smoother. When testing the wire terminal, the terminal head is inserted into the test equipment for testing, and at the same time, the cable is clamped into the first accommodating groove 152, and the spring 154 presses the cable, so that when the second clamp 15 slides, it can The cable at one end of the terminal head is stretched. When the cable is pulled to the right position, the cable is clamped by the first manipulator 18 and taken out from the first card holder 14 and the second card holder 15 directly.

In this technical solution, the chain transmission mechanism 12 includes a first transmission roller 121, a second transmission roller 122 and a servo motor 123 for driving the first transmission roller 121, and the first transmission roller 121 is provided with two active The sprocket 124 and the second drive roller 122 are both provided with two driven sprockets 125, and the two driving sprockets 124 are connected to the two driven sprockets 125 through a chain. The principle of the chain transmission mechanism 12 is to utilize two chains to realize transmission under the action of the driving sprocket 124 and the driven sprocket 125 respectively, and the support guide bar 13 is installed on the two chains, and the support guide bar 13 follows the The chain drives.

As a preferred solution, the inclined guide groove 16 includes an upper section groove 161 and a lower section groove 162, the first transmission roller 121 is connected with a first bearing guide wheel 163, and the second transmission roller 122 is connected with a second bearing guide wheel 164, the upper groove 161, the first bearing guide wheel 163, the lower groove 162 and the second bearing guide wheel 164 are sequentially connected to form a circulation channel. The first bearing guide wheel 163 and the second bearing guide wheel 164 do not rotate with the first drive roller 121 and the second drive roller 122 because bearings are installed, so that the second deck 15 can be in the upper section successively. The groove 161, the first bearing guide wheel 163, the lower groove 162, and the second bearing guide wheel 164 slide.

For the inclined guide groove 16 , as another preferred solution, the inclined guide groove 16 includes an upper section groove 161 , a front section groove 165 , a lower section groove 162 and a rear section groove 166 connected in sequence. The front section groove 165 walks around the first drive roller 121, and the rear section groove 166 walks around the second drive roller 122, so that the second card holder 15 can be in the upper section groove 161, the front section groove 165, the lower section groove 162 and the back section successively like this. The segment groove 166 slides, has a simple structure, and is easy to manufacture and use.

Since the wire terminals are prevented from protruding into the chain transmission mechanism 12 during the manufacturing process, which affects its normal operation, in this technical solution, the circular wire management device 1 also includes a protective cover 17, and the protective cover 17 is set There are a first through slot 171 and a second through slot 172 , the first card base 14 passes through the first through slot 171 , and the second card base 15 passes through the second through slot 172 . In this way, only the first card base 14 and the second card base 15 protrude from the protective cover 17, and under the action of the protective cover 17, the terminal head is prevented from protruding into the interior to the greatest extent, and the operation is more stable and safe.

Usually, when bundling and packaging, not only a single cable needs to be bundled, but also multiple bundled single cables need to be bundled in a certain quantity, for example, every 10 single cables are bundled into a bundle, In this equipment, as a further improvement, this equipment also includes a third manipulator 71, a fourth manipulator 72, a collection station 8 and a compound binding device 9, and the third manipulator 71 sends the cables of the binding mechanism 3 to the return The collection station 8, the fourth manipulator 72 sends the multiple cables in the collection station 8 to the compound binding device 9 for centralized binding. After the binding mechanism 3 finishes binding a cable, it is taken out by the third manipulator 71 and sent to the collection station 8. When the number of collection stations 8 reaches a predetermined number, for example, 8, 10 or 12 bundles For a good single cable, the specific quantity can be set as required. Since the third manipulator 71 needs to move to the binding mechanism 3, the gripper 33 can be integrated with the third manipulator 71, so that when the third manipulator 71 moves When the binding mechanism 3 is reached, the gripper 33 can quickly clamp and rotate the binding wire, and the structure is more compact; then, the fourth manipulator 72 can send the above-mentioned multiple cables to the compound binding device 9, and the compound The binding device 9 binds them together to form a bundle. The specific structure of the composite binding device 9 can adopt existing corresponding devices, and will not be repeated here.

The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.

Claims (10)

1. An automatic wire management and binding equipment for cables, including a first manipulator (18), characterized in that: it also includes a second manipulator (4), a circular wire management device (1), a winding mechanism (2 ) and a binding mechanism (3); a clamping mechanism (5) is provided on the side of the winding mechanism (2), and the clamping mechanism (5) fixedly clamps one end of the cable; The first manipulator (18) sends the cable of the circular cable management device (1) to the winding mechanism (2) for winding; The second manipulator (4) sends the cables wound by the winding mechanism (2) to the binding mechanism (3), and the binding mechanism (3) binds the cables. 2. An automatic cable management and binding device according to claim 1, characterized in that: the winding mechanism (2) includes a winding reel (21), a support column (22) and a The wire winding motor (23) that rotates the wire reel (21) has at least two support columns (22), and the two support columns (22) are connected to the wire winding disk (21). 3. An automatic cable management and binding device according to claim 2, characterized in that: the winding mechanism (2) further includes an adjustment seat (24) slidingly connected to the winding reel (21), The support column (22) is fixedly connected with the adjustment seat (24). 4 . The automatic cable management and binding device according to claim 3 , characterized in that: the winding mechanism ( 2 ) further comprises a first air cylinder ( 25 ) for driving the adjustment seat ( 24 ). 5. The automatic wire management and binding equipment for cables according to claim 1, characterized in that: the clamping mechanism (5) includes an air chuck (51) and a wire release chuck, and the wire release clip The head includes a pay-off seat (52), and the pay-off seat (52) is provided with a pay-off wheel (53), and the pay-off seat (52) is also provided with a slider (54) and is used to drive the slider (54). ), the slider (54) is connected to the crimping shaft (56), and the crimping shaft (56) cooperates with the pay-off wheel (53) to compress or loosen the cable. 6. An automatic wire management and binding equipment for cables according to claim 1, characterized in that: the binding mechanism (3) includes a claw seat (31) and a claw hand arranged on the claw seat (31) (32), the gripper (32) is provided with a groove (321) for accommodating the binding wire; it also includes a gripping hand (33) for holding the binding wire for rotation. 7. The automatic wire management and binding equipment for cables according to claim 6, characterized in that: a binding wire control mechanism (6) is arranged on the side of the claw seat (31), and the binding wire control mechanism (6) The mechanism (6) includes a support plate (61), an upper pressure wheel (62) and a lower pressure wheel (63) arranged on the support plate (61), and the support plate (61) is also provided with a cutting seat (64), The binding wire passes between the upper pressing wheel (62) and the lower pressing wheel (63) and passes through the cutting seat (64). The cutting seat (64) is slidably connected with a cutter for cutting the binding line. The support plate (61) is provided with a third air cylinder (65) for driving the cutter. 8. The automatic wire management and binding equipment for cables according to claim 1, characterized in that: the circular wire management device (1) includes a wire management bracket (11), and the wire management bracket (11) is connected to There is a chain transmission mechanism (12), and the chain transmission mechanism (12) is connected with a plurality of support guide bars (13), and one end of the support guide bars (13) is provided with a first deck (14); It also includes an inclined guide groove (16) and a second card seat (15) slidingly connected with the support bar (13), the second card seat (15) extends into the inclined guide groove (16), and the second The deck (15) slides laterally on the support guide bar (13) along the inclined guide groove (16). 9. The automatic cable management and binding equipment according to claim 8, characterized in that: the chain transmission mechanism (12) includes a first transmission roller (121), a second transmission roller (122) and a For driving the servo motor (123) of the first driving roller (121), the first driving roller (121) is provided with two driving sprockets (124), and the second driving roller (122) is provided with two The driven sprocket (125), and the two driving sprockets (124) are in drive connection with the two driven sprockets (125) through chains. 10. An automatic cable management and binding device according to any one of claims 1 to 9, characterized in that the device also includes a third manipulator (71), a fourth manipulator (72), a collector position (8) and compound binding device (9), the third manipulator (71) sends the bundled cables of the binding mechanism (3) to the collecting station (8), and the fourth manipulator (72) Multiple cables in the collection station (8) are sent to the composite binding device (9) for centralized binding.