CN210417229U

CN210417229U - Automatic winding device

Info

Publication number: CN210417229U
Application number: CN201921188446.6U
Authority: CN
Inventors: 朱先勇; 弋翔宇; 焦保国; 宋政来; 黄磊; 肖雄; 贾帅; 闫佳钰; 张哲�; 李城龙; 刘传喜; 何从旺; 谢良稳; 刘明达
Original assignee: Jilin University
Current assignee: Jilin University
Priority date: 2019-07-26
Filing date: 2019-07-26
Publication date: 2020-04-28
Anticipated expiration: 2029-07-26

Abstract

The utility model relates to an automatic winding device belongs to the machine-building field. The automatic wire-cutting and wire-clamping device comprises a workbench surface, an automatic pressing and wire-winding workbench, a lifting type wire-cutting and wire-clamping workbench and a mold, wherein the mold is arranged on a main body framework of the workbench, the two automatic pressing and wire-winding workbenches with the same structure are arranged on the left side and the right side of the mold, and the lifting type wire-cutting and wire-clamping workbench is arranged under the mold. Has the advantages that: simple structure, degree of automation is high, the good reliability. Two stations are adopted to work coordinately, so that labor force is saved, and production cost is saved. The air cylinder is used for compressing, trimming and clamping wires, the motor winds the wires, automation is easy to realize, and the flatness and the winding quality of two ends of a workpiece can be guaranteed. The whole process needs no manpower, so that the operation is simpler, more convenient and quicker, and the practicability is strong.

Description

Automatic winding device

Technical Field

The utility model relates to a machine-building field, in particular to automatic equipment of aligning winding packaging work platform indicates an automatic winding device especially.

Background

In many times of life, wire-wound packages are used, and some industrial products also need the package form. At present, the winding packaging is carried out manually, the production efficiency is low, the packaging quality is uneven, and the time, the labor and the cost are high. Improvements are needed.

Disclosure of Invention

An object of the utility model is to provide an automatic winding device has solved the above-mentioned problem that prior art exists. The utility model discloses simple structure, semi-automatization, the structure is reliable. The utility model discloses divide into two stations with whole assembly work platform, a station is accomplished and is packed the alignment and the winding of work piece, and trimming double-layered line work is accomplished to another station. Two stations are semi-automatic installation stations, and the manual work is put the work piece on the mould, presses the button and just can realize automatic wire winding, has improved wire-wound quality and efficiency, and the cost is reduced has improved visual degree and the degree of automation of equipment simultaneously for easy operation, swift.

The above object of the utility model is realized through following technical scheme:

automatic winding device, including table surface 1, the automation compress tightly wire winding workstation 2, over-and-under type trimming press from both sides line workstation 3, mould 4 installs on workstation main body frame, and two the automation that the structure is the same compress tightly wire winding workstation 2 and install the left and right sides at mould 4, over-and-under type trimming press from both sides line workstation 3 is installed under mould 4.

The automatic pressing and winding workbench 2 comprises: the two L-shaped fixed risers A201 are fixed below the working table top 1, the clamping cylinder 203 is fixed with the two L-shaped fixed risers A201 through screws 202, and a guide shaft of the clamping cylinder 203 is in threaded connection with a U-shaped plate 204; the U-shaped plate 204 penetrates through the working table top 1 and is welded with a square plate 205; a sliding block 219 is arranged under the square plate 205, is connected to the square plate 205 through four screws, and is fixed on the working table 1 through a linear guide rail 220 matched with the sliding block 219; an L-shaped fixed vertical plate B217 is fixed at the leftmost end of the square plate 205, the motor 218 is fixed above the L-shaped fixed vertical plate B217, a transmission shaft of the motor 218 penetrates through a hole at the uppermost end of the L-shaped fixed vertical plate B217 to be connected with a belt pulley A215, and power is transmitted to a shaft 211 connected with the belt pulley B214 through a synchronous belt 216 and a belt pulley B214; the shaft 211 penetrates through the bearing 212 rightwards, the bearing 212 is installed inside the fixed block 213, the fixed block 213 is fixed on the square plate 205, the rightmost end of the shaft 211 is a circular end face 208, and the circular end face 208 presses the workpiece when the clamping cylinder 203 works; one end of a crank 210 is fixed on a shaft 211, the other end of the crank 210 is connected with a rocker 207, the shaft 211 and the rocker 207 are of a hollow structure, when winding is carried out, a wire enters the shaft 211 from a hole below the left end of an L-shaped fixed vertical plate B217, passes through a fixed pulley B209 on the shaft 211, the crank 210 and a fixed pulley A206 on the rocker 207, and finally passes out of the right end of the rocker 207; after the clamping cylinder 203 drives the circular end face 208 to press the workpiece, the motor 218 starts to work to drive the rocker 207 to start winding, so that the workpiece is automatically pressed and wound.

The lifting type trimming and clamping workbench 3 is: the Z-shaped plate 305 is next to the lower part of the working table surface 1 and is fixed with the working table surface 1 in a welding mode, the lowest part of the Z-shaped plate 305 is connected with a lifting cylinder 301, a push plate 302 at the upper part of the lifting cylinder 301 is connected with a baffle 303, and the baffle 303 is fixedly connected on a cross beam 304; the left end of the cross beam 304 is connected with a thumb cylinder A315, and the right end is connected with a thumb cylinder B306; the finger a314 and the finger B311 of the thumb cylinder a315 are connected to the splint a313 and the splint B312, respectively, and the finger C310 and the finger D307 of the thumb cylinder B306 are connected to the splint C309 and the splint D308, respectively.

The clamping plates A313 and B312 are provided with mutually matched bulges and grooves, the clamping plates A313 and B312 are also provided with mutually matched pair of shearing blades, and the connection mode is welding; the clamping plates C309 and D308 are provided with mutually matched bulges and grooves, and the clamping plates C309 and D308 are also provided with a pair of mutually matched shearing blades; when the thumb cylinder A315 and the thumb cylinder B306 work, the bulges and the grooves of the clamping plates A313 and the clamping plates B312 can clamp and release the line, and meanwhile, the pair of cutting edges can also perform cutting action; and the lifting cylinder 301 ensures that the winding work is not interfered before the winding work is finished, and the lifting cylinder 301 lifts the whole shearing and wire clamping device to a proper position for working after the winding work is finished.

The beneficial effects of the utility model reside in that: simple structure, high automation degree and powerful functions. The working table is provided with buttons capable of controlling the cylinders, so that the automation and visualization degree of the equipment are improved, and the operation is simpler, more convenient and faster. The reliability is fully considered integrally, modular design is carried out, future maintenance and management are facilitated, and production cost is saved. The equipment is divided into two stations, wherein the first station mainly utilizes the air cylinders and the motor to finish the alignment and winding packaging of workpieces, and the second station also utilizes the proper positions of the air cylinders to finish the wire cutting and clamping work together, so that the operation is simple, the adjustment is easy, and the reliability is high. From the overall structure, the whole concept of the equipment is novel and clear, the structure is simple, the appearance is attractive and elegant, the use is convenient, and the practicability is high.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate example embodiments of the invention and together with the description serve to explain the invention without limitation.

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic structural view of the winding table of the present invention;

fig. 3 is a schematic structural view of the lifting type trimming and clamping workbench of the present invention.

In the figure: 1. a work table; 2. automatically pressing the winding worktable; 201. an L-shaped fixed vertical plate A; 202. a screw; 203. a clamping cylinder; 204. a U-shaped plate; 205. a square plate; 206. a fixed pulley A; 207. a rocker; 208. a circular end face; 209. a fixed pulley B; 210. a crank; 211. a shaft; 212. a bearing; 213. a fixed block; 214. a belt pulley B; 215. a belt pulley A; 216. a synchronous belt; 217. an L-shaped fixed vertical plate B; 218. a motor; 219. a slider; 220. a linear guide rail; 3. a lifting type thread trimming and clamping workbench; 301. a lifting cylinder; 302. pushing the plate; 303. a baffle plate; 304. a cross beam; 305. a Z-shaped plate; 306. a thumb cylinder B; 307. a finger D; 308. a splint D; 309. a splint C; 310. a finger C; 311. a finger B; 312. a splint B; 313. a splint A; 314. a finger A; 315. thumb cylinder a.

Detailed Description

The details of the present invention and its embodiments are further described below with reference to the accompanying drawings.

Referring to fig. 1 to 3, the automatic winding device of the present invention has the advantages of simple structure, high automation degree and good reliability. Two stations are adopted to work coordinately, so that labor force is saved, and production cost is saved. The air cylinder is used for compressing, trimming and clamping wires, the motor winds the wires, automation is easy to realize, and the flatness and the winding quality of two ends of a workpiece can be guaranteed. The whole process needs no manpower, so that the operation is simpler, more convenient and quicker, and the practicability is strong. The efficiency of wire winding packing has been improved, the cost and the humanistic emotion of enterprise have fully been considered, and the reliability is high. The equipment structure mainly comprises a working table surface 1, an automatic pressing winding working table 2, a lifting type trimming and wire clamping working table 3 and a mould 4, wherein the mould 4 is installed on a main body framework of the working table, the two automatic pressing winding working tables 2 with the same structure are installed on the left side and the right side of the mould 4, and the lifting type trimming and wire clamping working table 3 is installed under the mould 4.

Referring to fig. 2, the automatic pressing and winding table 2 is: the two L-shaped fixed risers A201 are fixed below the working table top 1 through threaded connection, the clamping cylinder 203 is fixed with the two L-shaped fixed risers A201 through screws 202, and a guide shaft of the clamping cylinder 203 is in threaded connection with one U-shaped plate 204; the U-shaped plate 204 penetrates through the working table top 1 and is welded with a square plate 205; a sliding block 219 is arranged below the square plate 205, is connected to the square plate 205 through four screws, and is fixed on the working table top 1 through threaded connection with a linear guide rail 220 matched with the sliding block 219; an L-shaped fixed vertical plate B217 is fixed at the leftmost end of the square plate 205, a motor 218 is fixed above the L-shaped fixed vertical plate B217 through threaded connection, a transmission shaft of the motor 218 penetrates through a hole at the uppermost end of the L-shaped fixed vertical plate B217 to be connected with a belt pulley A215, and power is transmitted to a shaft 211 connected with the belt pulley B214 through a synchronous belt 216 and a belt pulley B214 with the same model; the shaft 211 penetrates through the bearing 212 rightwards, the bearing 212 is installed inside the fixed block 213, the fixed block 213 is fixed on the square plate 205, the rightmost end of the shaft 211 is a circular end face 208, and the circular end face 208 presses the workpiece when the clamping cylinder 203 works; one end of a crank 210 is fixed on a shaft 211, the other end of the crank 210 is connected with a rocker 207, the shaft 211 and the rocker 207 are of a hollow structure, when winding is carried out, a wire enters the shaft 211 from a hole below the left end of an L-shaped fixed vertical plate B217, passes through a fixed pulley B209 on the shaft 211, the crank 210 and a fixed pulley A206 on the rocker 207, and finally passes out of the right end of the rocker 207; after the clamping cylinder 203 drives the circular end face 208 to press the workpiece, the motor 218 starts to work to drive the rocker 207 to start winding, so that the workpiece is automatically pressed and wound.

Referring to fig. 3, the lifting type thread trimming and clamping workbench 3 is: the Z-shaped plate 305 is next to the lower part of the working table surface 1 and is fixed with the working table surface 1 in a welding mode, and the lifting cylinder 301 is connected to the lowest part of the Z-shaped plate 305 in a threaded connection mode. The push plate 302 at the upper part of the lifting cylinder 301 is connected with a baffle 303, and the baffle 303 is fixedly connected on the cross beam 304; the left end of the cross beam 304 is connected with a thumb cylinder A315, the right end of the cross beam is connected with a thumb cylinder B306, and the connection modes are threaded connection; the finger a314 and the finger B311 of the thumb cylinder a315 are connected to the splint a313 and the splint B312, respectively, and the finger C310 and the finger D307 of the thumb cylinder B306 are connected to the splint C309 and the splint D308, respectively.

The clamping plates A313 and B312 are provided with mutually matched bulges and grooves, the clamping plates A313 and B312 are also provided with mutually matched pair of shearing blades, and the connection mode is welding; the clamping plates C309 and D308 are provided with mutually matched bulges and grooves, and the clamping plates C309 and D308 are also provided with a pair of mutually matched shearing blades; when the thumb cylinder A315 and the thumb cylinder B306 work, the bulges and the grooves of the clamping plates A313 and the clamping plates B312 can clamp and release the line, and meanwhile, the pair of cutting edges can also perform cutting action; the lifting cylinder 301 can ensure that the winding operation is not interfered before the winding operation is finished, and the lifting cylinder 301 lifts the whole shearing and clamping device to a proper position for operation after the winding operation is finished.

Referring to fig. 1 to 3, the working process of the present invention is as follows:

firstly, a workpiece is placed on a die 4, a button is pressed, the first station, namely the automatic alignment winding workbench 2 starts to work, the clamping air cylinders 203 on the two sides are started to push the whole workbench to move along the direction of the linear guide rail 220, proper pressure is applied to align the loose workpiece when the end surface on the right side of the shaft 211 contacts the workpiece, then the motor 218 starts to work, the rocker 207 is driven to rotate around the two ends of the workpiece through the belt pulley A, B, one end of the wire is clamped in a crack of the second station, and the other end of the wire is connected to a coil through the rocker 207, the fixed pulley A206, the fixed pulley B209 and the shaft 211. The wire is wound round by one turn around the two ends of the workpiece along with the rotation of the rocker 207, after the wire winding operation is completed, the rocker 207 stops at a proper angle, at the moment, the second station starts to operate, the thumb cylinder B306 releases the clamped wire end, the lifting cylinder 301 is started, the push plate 303 pushes the baffle 304 to drive the whole cross beam 305 to move upwards, when the whole cross beam 305 moves to a proper height, the lifting cylinder 301 stops, the thumb cylinder B306 clamps, two pairs of shearing blades close to cut the wire between the workpiece and the rocker 207, meanwhile, two pairs of bulges and grooves on the clamping plate A, B and the clamping plate C, D close to clamp the wire end, then the lifting cylinder 301 loses pressure, the second station is controlled, namely the lifting wire-cutting wire-clamping workbench 3 descends to the previous position, then the first station, namely the clamping cylinder 203 of the automatic pressing wire-winding workbench 2 loses pressure, and the automatic pressing workbench 2 returns to the previous position, and finishing the whole alignment winding packaging work.

The above description is only a preferred example of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made to the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic winding device is characterized in that: including table surface (1), automatic wire winding workstation (2), over-and-under type trimming press from both sides line workstation (3), mould (4) compressing tightly, mould (4) are installed on workstation main body frame, and the left and right sides at mould (4) is installed in two automation that the structure is the same compresses tightly wire winding workstation (2), over-and-under type trimming press from both sides line workstation (3) are installed under mould (4).

2. The automatic winding device according to claim 1, wherein: the automatic pressing and winding workbench (2) is as follows: the two L-shaped fixed vertical plates A (201) are fixed below the working table top (1), the clamping cylinder (203) is fixed with the two L-shaped fixed vertical plates A (201) through screws (202), and a guide shaft of the clamping cylinder (203) is in threaded connection with one U-shaped plate (204); the U-shaped plate (204) penetrates through the working table top (1) and is welded with a square plate (205); a sliding block (219) is arranged under the square plate (205) and is connected to the square plate (205) through four screws, and a linear guide rail (220) matched with the sliding block (219) is fixed on the working table top (1); an L-shaped fixed vertical plate B (217) is fixed at the leftmost end of the square plate (205), a motor (218) is fixed above the L-shaped fixed vertical plate B (217), a transmission shaft of the motor (218) penetrates through a hole at the uppermost end of the L-shaped fixed vertical plate B (217) to be connected with a belt pulley A (215), and power is transmitted to a shaft (211) connected with the belt pulley B (214) through a synchronous belt (216) and the belt pulley B (214); the shaft (211) penetrates through the bearing (212) rightwards, the bearing (212) is installed inside the fixed block (213), the fixed block (213) is fixed on the square plate (205), the rightmost end of the shaft (211) is a circular end face (208), and when the clamping cylinder (203) works, the circular end face (208) presses the workpiece tightly; one end of the crank (210) is fixed on the shaft (211), the other end is connected with the rocker (207), and the shaft (211) and the rocker (207) are of hollow structures.

3. The automatic winding device according to claim 1, wherein: the lifting type trimming and clamping workbench (3) is as follows: the Z-shaped plate (305) is next to the lower part of the working table top (1) and is fixed with the working table top (1) in a welding mode, the lowest part of the Z-shaped plate (305) is connected with a lifting cylinder (301), a push plate (302) at the upper part of the lifting cylinder (301) is connected with a baffle (303), and the baffle (303) is fixedly connected on a cross beam (304); the left end of the cross beam (304) is connected with a thumb cylinder A (315), and the right end is connected with a thumb cylinder B (306); fingers A (314) and B (311) of the thumb cylinder A (315) are respectively connected with the clamping plate A (313) and the clamping plate B (312), and fingers C (310) and D (307) of the thumb cylinder B (306) are respectively connected with the clamping plate C (309) and the clamping plate D (308).

4. The automatic winding device according to claim 3, wherein: the clamping plates A (313) and B (312) are provided with mutually matched bulges and grooves, and the clamping plates A (313) and B (312) are also provided with a pair of mutually matched shearing blades; the clamping plates C (309) and D (308) are provided with mutually matched bulges and grooves, and the clamping plates C (309) and D (308) are also provided with a pair of mutually matched shearing blades.