CN114410418A - 一种八味加酒的制备方法 - Google Patents
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Abstract
本发明公开了一种八味加酒的制备方法,包括如下步骤:步骤A,原料选择,取白酒为酒基,辅料为红枣、山药、薏苡仁、白扁豆、山楂、麦芽、莱菔子、葛根;上述辅料洗净并切块备用;将备份的辅料混合制成浸泡料;步骤B,浸泡;将酒基投入浸泡缸中,并将浸泡料放入酒基中进行浸泡,保持浸泡缸温度恒定;直至酒基形成基底料;步骤C,过滤分离;将浸泡料从基底料中取出;并将基底料进行过滤后,将得到待配置液引入勾兑罐中调配勾兑,以期望改善配制酒中的辅料过多,其物质分布并不易于控制,导致配制酒风味差异较大且酒精度含量的不确定因素显著增高的问题。
Description
技术领域
本发明涉及品控方法,具体涉及一种八味加酒的制备方法。
背景技术
配制酒,又称调制酒,配制酒是以发酵酒、蒸馏酒或食用酒精为酒基,以食用动物、植物等可食用或药食两用的一种或多种辅料、食品添加剂为呈香、呈味、呈色物质,按照一定的生产加工工艺,进行浸泡、调配、混合、再加工制成的。近年来随着人们生活水平的提高,在大健康产业的带动以 及健康消费理念的推动下,配制酒中含有有益于人体健康的多糖、皂苷、黄酮类等营养物质而比普通白酒更具有养生功效,越来越被消费者所喜爱。
由于配制酒是混合的酒品;使用不同的酒基和原料加工出来的酒,会有不同的成分、功效、口感和风格;虽然原料的种类并不会影响配制酒的质量;但是当混原料种类数量多于3种以后,其配制酒中的物质分布并不易于控制,同一批次制得的配制酒风味差异较大;酒精度含量的不确定因素显著增高,从而导致配制酒的勾兑难度显著提高。
发明内容
本发明的目的在于提供一种八味加酒的制备方法,以期望改善配制酒中的辅料过多,其物质分布并不易于控制,导致配制酒风味差异较大且酒精度含量的不确定因素显著增高的问题。
为解决上述的技术问题,本发明采用以下技术方案:
一种八味加酒的制备方法,包括如下步骤:步骤A,原料选择,取白酒为酒基,辅料为红枣、山药、薏苡仁、白扁豆、山楂、麦芽、莱菔子、葛根;上述辅料洗净并切块备用;将备份的辅料混合制成浸泡料;按重量份计,酒基100-500份,红枣80-100份、山药40-130份、薏苡仁15-60份、白扁豆13-40份、山楂7-90份、麦芽10-38份、莱菔子8-20、葛根6-15份;步骤B,浸泡;将酒基投入浸泡缸中,并将浸泡料放入酒基中进行浸泡,保持浸泡缸温度恒定;直至酒基形成基底料;步骤C,过滤分离;将浸泡料从基底料中取出;并将基底料进行过滤后,将得到待配置液引入勾兑罐中;步骤D,调配勾兑,向勾兑罐中的待配置液中投放调配剂进行勾兑;得到待检酒;步骤E,物质检测,将待检酒进行抽样,取样品进行形态观察和理化指标检测,上述理化检测包括酒精度检测、甲醇含量检测、氰化物含量检测、含铅量检测;上述甲醇含量检测、氰化物含量检测、均按照100%酒精度进行折算;上述理化指标检测不合格,则重复D步骤直至酒精度范围在12-52度,且甲醇含量小于0.6g/L每升;氰化物含量小于7.5mg/L得到八味加酒。
作为优选,上述物质检测为待检酒的随机抽样,且抽样基数不低于4份,且每份样品不低于2000毫升,检测时,每个样品至少留存二分之一做复检备份
作为优选,上述浸泡的温度为3-25摄氏度,上述调配剂为蒸馏水、甜味剂、食品香精、营养剂。
作为优选上述浸泡料为辅料切块并进行均匀搅拌,搅拌后的辅料投入纱布酒袋中进行包裹制得。
进一步的,上述过滤分离中,基底料进行纱布初滤,初滤后的基底料液体在进入勾兑罐前进行二次过滤。
再进一步的,上述二次过滤为片式精滤一体机中进行5次以上循环过滤。
再进一步的,上述二次过滤为陶瓷膜过滤器进行1-3次循环过滤;上述陶瓷膜过滤器为0.4-0.7的微米陶瓷膜。
与现有技术相比,本发明的有益效果至少是如下之一:
本发明制备的八味加酒,虽然采用多种药食同源的物质进行勾兑,但是制备过程中,明显的降低的红枣、山药、薏苡仁、白扁豆、山楂、麦芽、莱菔子、葛根在配置酒过程中容易出现浑浊度较高,酒类产品性质不稳定;导致产品质量波动较大。同时本发明的制备方法,能够保证白酒产品的品质,不会出现明显的失光现象以及存放后出现物质超标的情况。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
本发明的一个实施例是,一种八味加酒的制备方法, 包括如下步骤;步骤A,原料选择,取白酒为酒基,辅料为红枣、山药、薏苡仁、白扁豆、山楂、麦芽、莱菔子、葛根;上述辅料洗净并切块备用;将备份的辅料混合制成浸泡料;其中酒精度低于20 度的配制酒还会涉及到细菌总数和大肠菌群的卫生指标变化;因此,酒基建议采用酒精度为20%vol以上的白酒。
其中,白酒为蒸馏型白酒或者发酵型白酒为酒基。其蒸馏型白酒需要符合GB2757的相关标准;其发酵型白酒需要符合GB2758的相关标准;值得注意的是,蒸馏型白酒一般是在发酵型白酒的基础上,利用酒精的沸腾温度是78度的条件,进行蒸馏提取 。
其中辅料以药食同源的红枣、山药、薏苡仁、白扁豆、山楂、麦芽、莱菔子、葛根进行浸泡。从而在中药体系配合酒基,使得八味加酒具有良好的养生价值。值得注意的是,红枣需要符合GBT5838的干制标准,其红枣泡酒具有养肝明目、健脾养血、滋阴补肾的作用;其中,山药去皮,山药富含淀粉,而红枣中的氨基酸,有利于蛋白质的合成,山药含有淀粉酶、多酚氧化酶等物质,有山药辅助红枣利于提高红枣营养物质的消化吸收;薏苡仁为薏米去壳;味甘淡,微寒,有健脾、补肺、清热等功效;临床有祛风湿、强筋骨、补正气、利肠胃、利尿、消水肿等作用;薏苡仁含有丰富的蛋白质为并且其碳水化合物;其中白扁豆味甘,性微温,有健脾化湿,利尿消肿,清肝明目等功效;扁豆能够健脾和中,薏苡仁可以利水消肿,健脾祛湿,芡实能够滋肾养胃,补中益气;而莱菔子善于消食化积、除胀行滞。据《本草纲目》记载,炒菜菔子“下气定喘,治痰消食,除胀,利大小便。”《医学衷中参西录》中记载“莱菔子,无论或生或炒,皆能顺气开郁,消胀除满,此乃化气之品,非破气之品。其中莱菔子配合山楂、麦芽具有使得酒基中具一定的消食性,有利于健脾开胃、消除宿食积滞。葛根具有葛根味甘微辛,气清香,性凉,主入脾胃经。有发表解肌,升阳透疹,解热生津之功效。葛根配合红枣、山药、薏苡仁、白扁豆有利于降低消食药有耗气之弊。
按重量份计,酒基100-500份,红枣80-100份、山药40-130份、薏苡仁15-60份、白扁豆13-40份、山楂7-90份、麦芽10-38份、莱菔子8-20、葛根6-15份;
口感偏甜,其酒基取1kg,辅料取红枣100g、山药80g、薏苡仁20g、白扁豆20g、山楂15g、麦芽38g、莱菔子13g、葛根10g;
口感醇香,其酒基取5kg,辅料取红枣200g、山药130g、薏苡仁60g、白扁豆40g、山楂90g、麦芽19g、莱菔子20g、葛根15g;
口感回香,其酒基取1kg,辅料取红枣80g、山药40g、薏苡仁15g、白扁豆13g、山楂7g、麦芽10g、莱菔子8g、葛根6g;
步骤B,浸泡;将酒基投入浸泡缸中,并将浸泡料放入酒基中进行浸泡,保持浸泡缸温度恒定;直至酒基形成基底料;由于红枣、山药、薏苡仁、白扁豆、山楂、麦芽、莱菔子、葛根均在白酒中进行浸泡,而浸泡料的物质随着浸泡时间变化,其酒基融合了浸泡料中丰富的有益组分,然而浸泡料切块后部分物质吸附在原有物料上,在浸泡过程中也容易引入较多的蛋白质、多糖、淀粉、高级油脂等大分子物质到酒基中,形成基底料。
步骤C,过滤分离;将浸泡料从基底料中取出;并将基底料进行过滤后,将得到待配置液引入勾兑罐中;由于基底料中存在大分子物质,从而导致酒体容易出现沉淀现象,由于沉淀物质含有的部分元素较多,容易导致局部物质分布不均,影响后续产品勾兑的稳定性。因此,在进行勾兑前,需要保证待配置液中不存影响勾兑的大分子物质。故通过过滤分离有效过滤去除酒体中不稳定性大分子物质成分,提基底料澄清度和稳定性。
步骤D,调配勾兑,向勾兑罐中的待配置液中投放调配剂进行勾兑;得到待检酒;其中调配剂的添加需要符合GB2760的食品添加标准。
步骤E,物质检测,将待检酒进行抽样,取样品进行形态观察和理化指标检测,上述理化检测包括酒精度检测、甲醇含量检测、氰化物含量检测、含铅量检测;上述甲醇含量检测、氰化物含量检测、均按照100%酒精度进行折算;上述理化指标检测不合格,则重复D步骤直至酒精度范围在12-52度,且甲醇含量小于0.6g/L每升;氰化物含量小于7.5mg/L得到八味加酒。
其中,形态观察为将待检测的配制酒置于 20摄氏度的环境下平衡数小时或将待检测的配制酒放置对应温度的水浴中保温平衡1 h后,取待检测的配制酒的样品,将样品注入洁净、干燥的品酒杯中,注入量为品酒杯容量的三分之一。将酒杯处于非阳光直射的明亮区域进行观察,观察其色泽配制酒应有的特征;确定酒液是否清亮透明,是否存在沉淀或者悬浮物;若样品在酒杯中静置1小时以上,允许存在少量沉淀。
同时对香气进行初步检测,在静止状态下多次用鼻嗅香,酒杯与鼻子应保持约 2cm 的距离,且尽量确保吸气量一致,然后将酒杯握在手掌中,使酒微微加温,并摇动酒杯,使杯中酒样分布于杯壁上,再慢慢将酒杯置于鼻的下方,嗅闻其挥发香气。也可以使用电子鼻采集某一物质的传感参数,确定多个样品的参数之间的均值波动;从而确保辅料物质与酒基的结合是否均匀。
其中,含铅量检测使用GB/5009.12标准;氰化物含量检测使用GB/5009.36标准;酒精度检测可以通过乙醇浓度确定,乙醇浓度检测采用GB/5009.225标准;甲醇含量检测使用GB/5009.266标准。
基于上述实施例,本发明的一个实施例是,上述物质检测为待检酒的随机抽样,且抽样基数不低于4份,且每份样品不低于2000毫升,检测时,每个样品至少留存二分之一做复检备份。
由于乙醇浓度检测采用GB/5009.225标准,其主要是以密度法执行检测,由于检测误差在配制酒中物料越丰富、成分复杂, 其浑浊或沉淀现象越多,由于存在密度瓶法测量酒中酒精度的不确定度;乙醇浓度检测采用GB/5009.225标准的检结果得到的酒精度标值与实测值之差经常出现1%vol左右的误差,因此,采用抽样基数不低于4份的方式精简误差,从而提高测定结果的准确性和可靠性。值得注意的是,为了按照GB/5009.225标准进行复检,故每个样品至少留存二分之一做复检备份。
值得注意的是,从测定原理结合实际测定过程可知, 量取、定容、读数、称量、器皿的校准参数等都会引入不确定度;因此利用密度瓶法测定配制酒;工作人员一般需要加强仪器的维护保养及定期校验, 提高测量的准确度来减小不确定度,尤其是保证密度瓶及其配套的温度计处于良好的使用状态,同时检测时,尽量增加平行样的测定次数;降低样品复杂性引入的不确定度。
基于上述实施例,本发明的一个实施例是,上述浸泡的温度为3-25摄氏度,上述调配剂为蒸馏水、甜味剂、食品香精、营养剂。其中,浸泡料含有一定的多糖,而多糖不是一种纯粹的化学物质,而是聚合程度不同的物质的混合物。多糖类物质由于其分子中含有大量的极性基团,与水有较大的亲和力,易溶于水而不溶于乙醇等醇类物质,因此调配剂使用蒸馏水,在一定程度上,能够提高待配置液的多糖吸收。其中,甜味剂、食品香精、营养剂为适应性添加物,主要用于改善风味,并且可以用于稀释部分指标过高的风险。
基于上述实施例,本发明的一个实施例是,上述浸泡料为辅料切块并进行均匀搅拌,搅拌后的辅料投入纱布酒袋中进行包裹制得。通过浸泡料使用纱布酒袋进行包裹,从而使得浸泡料便于取出和放入,对于浸泡周期周期要求较短的,浸泡料还能二次使用,为了降低复检的风险,若如果储存于高温环境或者渗透了水分会造成药物变质、变性的;原则上浸泡料仅使用一次。
进一步的,上述过滤分离中,基底料进行纱布初滤,初滤后的基底料液体在进入勾兑罐前进行二次过滤;其中初滤采用纱布,主要是用于规避浸泡过程中出现的固体物质,其初滤后产生的固体物质可以与废弃的浸泡料运往饲料厂做饲料用或者用于加工其他物料。
其二次过滤主要是初滤无法有效的过滤掉基底料中的浑浊物质,其浑浊物质主要是基底料中的细小悬浮物,带基底料静置后,其悬浮物可能堆积,影响基底料的稳定性。因此采用二次过滤降低基底料中的悬浮物风险,尽量提高酒液清澈度。
进一步的,上述二次过滤为片式精滤一体机中进行5次以上循环过滤。其中片式精滤一体机采用0.2-0.4微米的精滤片进行过滤,其基底料随着片式精滤一体机的过滤次数提高,浊度能够明显降低;当片式精滤一体机过滤次数增多,其浑浊度变化不明显,在静置数小时后,沉淀产生不明显。其次数一般为4次,故为了保证品质,片式精滤一体机一般进行5次以上循环过滤为佳。
进一步的,上述二次过滤为陶瓷膜过滤器进行1-3次循环过滤;上述陶瓷膜过滤器为0.4-0.7的微米陶瓷膜。
陶瓷膜是采用高纯度α-Al2O3在高温条件下烧制而成,具有筛分过滤作用的多孔固体连续介质,一般由致密的分离呈以及中间过渡层和底部的支撑层形成;一般采用泵作为动力源,进行筛选分离,每次分离后,可以进行反冲洗,通过多次1-3次循环过滤,即可确保浊度在相对理想范围。陶瓷膜过滤器相比于片式精滤一体机区别在于,虽然片式精滤一体机处理效率高,但是可能会出现一定的失光现象,而陶瓷膜过滤器虽然效率较慢,但是循环次数少,同时能够失光现象轻微。
在本说明书中所谈到的“一个实施例”、“另一个实施例”、 “实施例”、“优选实施例”等,指的是结合该实施例描述的具体特征、结构或者特点包括在本申请概括性描述的至少一个实施例中。在说明书中多个地方出现同种表述不是一定指的是同一个实施例。进一步来说,结合任一实施例描述一个具体特征、结构或者特点时,所要主张的是结合其他实施例来实现这种特征、结构或者特点也落在本发明的范围内。
尽管这里参照本发明的多个解释性实施例对本发明进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的原则范围和精神之内。更具体地说,在本申请公开和权利要求的范围内,可以对主题组合布局的组成部件和/或布局进行多种变型和改进。除了对组成部件和/或布局进行的变形和改进外,对于本领域技术人员来说,其他的用途也将是明显的。
Claims (7)
1.一种八味加酒的制备方法, 包括如下步骤:
步骤A,原料选择,取白酒为酒基,辅料为红枣、山药、薏苡仁、白扁豆、山楂、麦芽、莱菔子、葛根;所述辅料洗净并切块备用;将备份的辅料混合制成浸泡料;按重量份计,酒基100-500份,红枣80-100份、山药40-130份、薏苡仁15-60份、白扁豆13-40份、山楂7-90份、麦芽10-38份、莱菔子8-20、葛根6-15份;
步骤B,浸泡;将酒基投入浸泡缸中,并将浸泡料放入酒基中进行浸泡,保持浸泡缸温度恒定;直至酒基形成基底料;
步骤C,过滤分离;将浸泡料从基底料中取出;并将基底料进行过滤后,将得到待配置液引入勾兑罐中;
步骤D,调配勾兑,向勾兑罐中的待配置液中投放调配剂进行勾兑;得到待检酒;
步骤E,物质检测,将待检酒进行抽样,取样品进行形态观察和理化指标检测,所述理化检测包括酒精度检测、甲醇含量检测、氰化物含量检测、含铅量检测;所述甲醇含量检测、氰化物含量检测、均按照100%酒精度进行折算;所述理化指标检测不合格,则重复D步骤直至酒精度范围在12-52度,且甲醇含量小于0.6g/L每升;氰化物含量小于7.5mg/L得到八味加酒。
2.根据权利要求1所述的八味加酒的制备方法,其特征在于:所述物质检测为待检酒的随机抽样,且抽样基数不低于4份,且每份样品不低于2000毫升,检测时,每个样品至少留存二分之一做复检备份。
3.根据权利要求1所述的八味加酒的制备方法,其特征在于:所述浸泡的温度为3-25摄氏度,所述调配剂为蒸馏水、甜味剂、食品香精、营养剂。
4.根据权利要求1所述的八味加酒的制备方法,其特征在于:所述浸泡料为辅料切块并进行均匀搅拌,搅拌后的辅料投入纱布酒袋中进行包裹制得。
5.根据权利要求4所述的八味加酒的制备方法,其特征在于:所述过滤分离中,基底料进行纱布初滤,初滤后的基底料液体在进入勾兑罐前进行二次过滤。
6.根据权利要求5所述的八味加酒的制备方法,其特征在于:所述二次过滤为片式精滤一体机中进行5次以上循环过滤。
7.根据权利要求5所述的八味加酒的制备方法,其特征在于:所述二次过滤为陶瓷膜过滤器进行1-3次循环过滤;所述陶瓷膜过滤器为0.4-0.7的微米陶瓷膜。
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