CN114392890A - Automatic glue pouring production line for V-shaped filter and production process thereof - Google Patents
Automatic glue pouring production line for V-shaped filter and production process thereof Download PDFInfo
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- CN114392890A CN114392890A CN202111650818.4A CN202111650818A CN114392890A CN 114392890 A CN114392890 A CN 114392890A CN 202111650818 A CN202111650818 A CN 202111650818A CN 114392890 A CN114392890 A CN 114392890A
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- shaped filter
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- 239000003292 glue Substances 0.000 title claims abstract description 239
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000011049 filling Methods 0.000 claims abstract description 41
- 238000001035 drying Methods 0.000 claims abstract description 25
- 210000001503 joint Anatomy 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 24
- 238000002156 mixing Methods 0.000 claims description 18
- 238000011068 loading method Methods 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims 2
- 238000007605 air drying Methods 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/012—Making filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1036—Means for supplying a selected one of a plurality of liquids or other fluent materials, or several in selected proportions, to the applying apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses an automatic glue filling production line of a V-shaped filter and a production process thereof, and the automatic glue filling production line comprises a feeding conveying line, an A-side glue filling mechanism, a flowing water glue drying conveying line, a filter overturning mechanism, a B-side glue filling mechanism and a discharging conveying line which are arranged in the conveying direction, wherein a worker carries the feeding at the feeding conveying line, the A-side glue filling mechanism for filling glue to the A side of the filter is arranged at the output end of the feeding conveying line in a butt joint mode, the output end of the A-side glue filling mechanism is provided with the flowing water glue drying conveying line for drying glue in a butt joint mode, the filter overturning mechanism for overturning the filter by 180 degrees is arranged at the output end of the flowing water glue drying conveying line in a butt joint mode, the output end of the filter overturning mechanism is provided with the B-side glue filling mechanism for filling the B side of the filter in a butt joint mode, and the output end of the B-side glue filling mechanism is provided with the discharging conveying line for taking the glue in a butt joint mode. Through the mode, the quantitative extrusion glue filling device can quantitatively extrude glue filling, fill glue at a constant speed, ensure that the glue filling height is consistent, unify the air drying time, control the glue drying time, and replace manual overturning of the filter element.
Description
Technical Field
The invention relates to the technical field of filter production, in particular to an automatic glue pouring production line for a V-shaped filter and a production process thereof.
Background
Along with the continuous expansion of animal husbandry new trend market in recent years, animal husbandry customer is to filter performance and purchase volume continuous improvement, and at present domestic V type filter is mostly adopted artifical encapsulating mode to go on, and artifical encapsulating has following several problems: the glue filling amount cannot be controlled, the glue application amount of each V-shaped filter is inconsistent, and the bottom leakage phenomenon occurs on part of the V-shaped filters; the glue filling speed cannot be controlled, so that the glue filling height is not uniform, and the phenomena of glue overflow and resistance increase of the V-shaped filter are caused; the glue drying time cannot be well controlled, the glue is carried to a workbench by manpower to be dried, and is turned over and filled by manpower, the operation is complicated, the glue is turned over without being completely dried, the phenomenon of upside-down hanging of the glue occurs, and the filtering effect is influenced; the glue filling speed is slow, the number of workers is large, time and labor are wasted, the capacity is 260 in 8 people per day, and the production cost is high.
Based on the defects and shortcomings, the existing technology needs to be improved, and an automatic glue filling production line and a production process of the V-shaped filter are designed.
Disclosure of Invention
The invention mainly solves the technical problem of providing an automatic glue pouring production line of a V-shaped filter and a production process thereof, which can quantitatively extrude and pour glue, fill glue at a constant speed, ensure consistent glue pouring height, uniform airing time and controllable glue airing time, can replace manual turnover of a filter element, and has high production speed.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides an automatic encapsulating production line of V type filter, this kind of automatic encapsulating production line of V type filter includes the material loading transfer chain that sets up along direction of delivery, the mechanism is irritated to the A face, the flowing water dries in the air glues the transfer chain, filter tilting mechanism, B face mechanism and unloading transfer chain irritates, the workman is in material loading transfer chain department transport material loading, material loading transfer chain output butt joint is provided with the A face mechanism of encapsulating to filter A face, A face mechanism output butt joint is provided with the flowing water that is used for drying in the air to glue and dries in the air the transfer chain, flowing water is dried in the air and is glued transfer chain output butt joint and is provided with the filter tilting mechanism that overturns 180 with the filter, filter tilting mechanism output butt joint is provided with the B face mechanism of encapsulating to filter B face, B face mechanism output butt joint is provided with the unloading transfer chain that is used for getting the material.
Preferably, the A-side glue pouring mechanism comprises a feeding positioning mechanism, a three-shaft glue pouring manipulator and a glue pouring machine, the rear side of the feeding positioning mechanism is provided with a three-shaft glue pouring manipulator for uniform-speed quantitative glue pouring, the rear side of the three-shaft glue pouring manipulator is provided with the glue pouring machine in a butt joint mode, the three-shaft glue pouring manipulator comprises a three-shaft driving module and a quantitative glue pouring module driven by the three-shaft driving module, the quantitative glue pouring module comprises a glue valve, a glue pouring cylinder, a glue pouring press block, a glue valve nozzle, an O-shaped ring, a mixing tube fixing nozzle and a mixing tube, the glue valve is installed on a sliding block of the three-shaft driving module, a glue pouring cavity is internally arranged in the glue valve, the upper portion of the glue valve is provided with the glue pouring cylinder, a piston rod of the glue pouring cylinder extends into the glue pouring cavity and is provided with the glue pouring press block on the piston rod, the lower portion of the glue valve is provided with the glue valve nozzle, the glue injecting holes are arranged on the glue valve nozzle in an array mode, and the joint of the glue valve and the glue valve is sealed through the O-shaped hole, the mixing tube fixing nozzle is installed at the discharge port at the lower end of the rubber valve nozzle, the mixing tube is installed at the lower end of the mixing tube fixing nozzle, and the rubber valve passes through the hose and the rubber storage barrel of the rubber pouring machine.
Preferably, the glue-pouring machine further comprises a glue machine electric control cabinet and a three-color alarm lamp.
Preferably, pay-off positioning mechanism includes pay-off transfer chain, spacing guide bar, opens and stops photoelectric switch, stopper and direction and reforms the subassembly, install spacing guide bar on the support of pay-off transfer chain, install on the support of pay-off transfer chain and open and stop photoelectric switch, the stopper is installed to the transport end of pay-off transfer chain, and the stopper is gone up and down by the drive of jacking cylinder, and pay-off transfer chain support both sides still install the direction and reforms the subassembly.
Preferably, the filter tilting mechanism includes upset frame, belt conveyor line, power pack, lifter plate, presss from both sides the material cylinder, moves the carrier, (holding) chuck and servo motor, install the belt conveyor line on the workstation of upset frame, install the photoelectric sensor that detects the product and target in place on the belt conveyor line and block the dam module of product, install power pack on the upset frame roof, power pack drive lifter plate reciprocates, install relative double-layered material cylinder on the lifter plate, two double-layered material cylinder drive move the carrier in opposite directions or remove dorsad, move the carrier and pass through linear slide rail and power pack sliding connection, two move carrier lower part cartridges and have the (holding) chuck that can rotate, one of them (holding) chuck is rotated by servo motor drive, servo motor installs on moving the carrier.
Preferably, the feeding conveying line, the A-side glue filling mechanism, the flowing water glue drying conveying line, the filter overturning mechanism, the B-side glue filling mechanism and the discharging conveying line are in transitional connection through a balance plate.
The utility model provides a glue filling production technology of automatic glue filling production line of V type filter which characterized in that: the method comprises the following steps:
step (1): feeding, namely conveying the V-shaped filter to a feeding conveying line by a worker after the assembly is finished;
step (2): the surface A is filled with glue, the V-shaped filter is conveyed to a feeding positioning mechanism, the photoelectric switch is started and stopped to scan the V-shaped filter, an electric signal is immediately sent to the stopper, the stopper is lifted to block the V-shaped filter which is running forwards, the V-shaped filter touches the stopper production line to immediately stop running, meanwhile, the guide correcting components on the two sides of the production line are started to correct the position of the V-shaped filter, after the positioning work is finished, the feeding positioning mechanism generates an electric signal to the three-axis glue pouring manipulator, the three-axis driving module drives the quantitative glue pouring module to run to a programmed preset position, the electric signal is transmitted to the glue pouring machine, the glue storage barrel of the glue pouring machine starts to supply glue, the three-axis driving module continuously generates an electric signal to the glue pouring machine according to a programmed set path and speed to control the start and stop actions of the glue pouring machine, a piston rod of the glue pouring cylinder extends to extrude glue in a glue valve cavity, and the glue valve cavity is extruded through a glue injecting hole of a glue valve nozzle and a mixing pipe and coated on a V-shaped filter;
and (3): drying, wherein after the glue filling of the surface A is finished, the V-shaped filter is conveyed to a flowing water glue drying conveying line, and the glue is automatically dried;
and (4): turning over, wherein the V-shaped filter flows to a filter turning mechanism, the filter turning mechanism clamps, lifts and turns over the V-shaped filter, the face A which is originally upward is turned over downward, and the face B of the V-shaped filter is upward;
and (5): pouring glue on the surface A, then conveying the V-shaped filter to a glue pouring mechanism on the surface B, positioning the V-shaped filter by the glue pouring mechanism on the surface B, and pouring glue by the glue pouring mechanism on the surface B according to a set path and speed in the same step (2);
and (6): blanking, conveying the V-shaped filter to a blanking conveying line after the glue pouring of the surface B is finished, and flowing into the next procedure
Compared with the prior art, the invention has the beneficial effects that:
the glue storage barrel is matched with the glue filling cylinder, so that glue filling can be extruded quantitatively, the glue application amount of each V-shaped filter is consistent, and the problem of bottom leakage of the V-shaped filter is solved;
the three-axis driving module can perform uniform glue filling, the glue filling height is consistent, and the problems of glue overflow and resistance increase of the V-shaped filter are solved;
the arrangement of the flowing water glue drying conveying line can unify the glue drying time, and the glue drying time is controlled by the conveying speed, so that the problem of manual glue drying in a conveying way is solved;
the filter element can replace manual overturning;
the problem of during artifical encapsulating speed slow, the personnel selection is many is solved.
Drawings
Fig. 1 is a schematic structural diagram of an automatic glue pouring production line of a V-shaped filter.
Fig. 2 is a top view of an automated V-bank filter glue filling line.
Fig. 3 is a schematic structural view of an a-side glue pouring mechanism of an automatic glue pouring production line of a V-shaped filter.
Fig. 4 is a schematic structural view of a quantitative glue filling module of an automatic glue filling production line of a V-shaped filter.
Fig. 5 is a schematic structural diagram of a filter turnover mechanism of an automatic glue filling production line of a V-shaped filter.
FIG. 6 is a side view of a filter turnover mechanism of an automatic glue pouring production line of a V-shaped filter.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the invention can be more readily understood by those skilled in the art, and the scope of the invention will be more clearly defined.
Referring to fig. 1 to 6, an embodiment of the present invention includes:
an automatic glue filling production line of a V-shaped filter, which comprises a feeding conveying line 1, an A-side glue filling mechanism 2 and a flowing water glue drying conveying line 3 which are arranged along the conveying direction, filter tilting mechanism 4, B face encapsulating mechanism 5 and unloading transfer chain 6, the workman is in the transport material loading of 1 department of material loading transfer chain, 1 output butt joint of material loading transfer chain is provided with the A face encapsulating mechanism 2 that carries out the encapsulating to filter A face, 2 output butt joints of A face encapsulating mechanism are provided with the flowing water that is used for drying in the air the gluey transfer chain 3, 3 output butt joints of flowing water drying in the air the gluey transfer chain are provided with filter tilting mechanism 4 with filter upset 180, 4 output butt joints of filter tilting mechanism are provided with the B face encapsulating mechanism 5 that carries out the encapsulating to filter B face, 5 output butt joints of B face encapsulating mechanism are provided with the unloading transfer chain 6 that is used for getting the material.
The surface-A glue pouring mechanism 2 comprises a feeding positioning mechanism 21, a three-axis glue pouring manipulator 22 and a glue pouring machine 23, the rear side of the feeding positioning mechanism 21 is provided with the three-axis glue pouring manipulator 22 for uniform-speed quantitative glue pouring, the rear side of the three-axis glue pouring manipulator 22 is provided with the glue pouring machine 23 in a butt joint mode, the three-axis glue pouring manipulator 22 comprises a three-axis driving module 221 and a quantitative glue pouring module 222 driven by the three-axis driving module, the quantitative glue pouring module 222 comprises a glue valve 2221, a glue pouring cylinder 2222, a glue pouring pressure block 2223, a glue valve nozzle 2224, an O-shaped ring 2225, a mixing pipe fixing nozzle 2226 and a mixing pipe 2227, a slide block 2221 of the glue valve is installed on the three-axis driving module 221, a glue pouring cavity is arranged in the glue valve 2221, the glue pouring cylinder 2222 is installed on the upper portion of the glue valve 2221, a piston rod of the glue pouring cylinder 2222 extends into the glue pouring cavity and is provided with the glue pouring pressure block 2223, and a glue valve nozzle 2224 is installed on the lower portion of the glue valve 2221, glue the last array of valve nozzle 2224 and be provided with the hole of annotating glue, glue valve 2221 and glue valve nozzle 2224 junction and seal through O type circle 2225, glue valve nozzle 2224 lower extreme discharge gate and install mixing tube fixed mouth 2226, mixing tube 2227 is installed to mixing tube fixed mouth 2226 lower extreme, glue valve 2221 passes through hose and glue storage barrel 231 of glue-pouring machine 23.
The glue-pouring machine 23 also comprises a glue-pouring machine electric control cabinet 232 and a three-color alarm lamp 233.
The feeding positioning mechanism 21 comprises a feeding conveying line 211, a limiting guide rod 212, a start-stop photoelectric switch 213, a stopper 214 and a guide correcting assembly 215, the limiting guide rod 212 is installed on a support of the feeding conveying line 211, the start-stop photoelectric switch 213 is installed on the support of the feeding conveying line 211, the stopper 214 is installed at the conveying tail end of the feeding conveying line 211, the stopper 214 is driven to lift by a jacking cylinder, and the guide correcting assembly 215 is further installed on two sides of the support of the feeding conveying line 211.
The filter turnover mechanism 4 comprises a turnover rack 41, a belt conveying line 42, a power unit 43, a lifting plate 44, a material clamping cylinder 45, a transfer rack 46, a chuck 47 and a servo motor 48, wherein the belt conveying line 42 is installed on a workbench of the turnover rack 41, a photoelectric sensor 421 for detecting that a product is in place and a material blocking module 422 for blocking the product are installed on the belt conveying line 42, the power unit 43 is installed on a top plate of the turnover rack 41, the power unit 43 drives the lifting plate 44 to move up and down, the lifting plate 44 is provided with the opposite material clamping cylinder 45, the two material clamping cylinders 45 drive the transfer rack 46 to move in opposite directions or in the opposite directions, the transfer rack 46 is connected with the power unit 43 in a sliding manner through a linear slide rail, the chuck 47 capable of rotating is inserted at the lower part of the two transfer racks 46, one chuck 47 is driven to rotate by the servo motor 48, and the servo motor 48 is installed on the transfer rack 46.
The feeding conveyor line 1, the A-side glue filling mechanism 2, the flowing water glue drying conveyor line 3, the filter turnover mechanism 4, the B-side glue filling mechanism 5 and the blanking conveyor line 6 are in transitional connection through the balance plate 7.
The utility model provides a glue filling production technology of automatic glue filling production line of V type filter which characterized in that: the method comprises the following steps:
step (1): feeding, namely conveying the V-shaped filter to a feeding conveying line 1 by a worker after the assembly is finished;
step (2): the surface A is filled with glue, the V-shaped filter is conveyed to the feeding and positioning mechanism 21, the start-stop photoelectric switch 213 scans the V-shaped filter and immediately sends an electric signal to the stopper 214, the stopper 214 rises to block the V-shaped filter running forwards, the V-shaped filter immediately stops running when touching the stopper production line, simultaneously the guide return components 215 on two sides of the production line are started to correct the position of the V-shaped filter, after the positioning work is finished, the feeding and positioning mechanism 21 generates a power signal to the three-axis glue-pouring manipulator 22, the three-axis driving module 221 drives the quantitative glue-pouring module 222 to run to a programmed preset position, the power signal is sent to the glue-pouring machine 23, the glue-pouring machine storage barrel 231 starts to supply glue, the three-axis driving module 221 continuously generates a power signal to the glue-pouring machine according to a programmed path and speed to control the start-stop action of the glue-pouring machine, the piston rod of the glue-pouring cylinder 2222 extends to extrude the glue in the cavity of the glue valve 2221, extruding and coating the mixture on a V-shaped filter through a glue injection hole of a glue valve nozzle 2224 and a mixing pipe 2227;
and (3): drying, wherein after the glue filling of the surface A is finished, the V-shaped filter is conveyed to a flowing water glue drying conveying line 3, and the glue is automatically dried;
and (4): turning over, the V-shaped filter flows to a filter turning mechanism 4, the filter turning mechanism 4 clamps, lifts and turns over the V-shaped filter, the face A which is originally upward is turned over downward, and the face B of the V-shaped filter is upward;
and (5): pouring glue on the surface A, then conveying the V-shaped filter to a glue pouring mechanism 5 on the surface B, positioning the V-shaped filter by the glue pouring mechanism 5 on the surface B, and pouring glue by the glue pouring mechanism 5 on the surface B according to a set path and speed in the same step (2);
and (6): and (5) blanking, wherein the V-shaped filter is conveyed to a blanking conveying line 6 after the glue pouring of the surface B is finished, and then the V-shaped filter flows into the next procedure.
According to the automatic glue pouring production line for the V-shaped filter and the production process thereof, glue can be extruded and poured quantitatively and at a constant speed, the glue pouring heights are consistent, the air drying time is unified, the glue drying time is controllable, manual overturning of the filter element can be replaced, and the production speed is high.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. The utility model provides an automatic encapsulating production line of V type filter which characterized in that: this kind of automatic encapsulating production line of V type filter includes the material loading transfer chain that sets up along direction of delivery, A face encapsulating mechanism, the flowing water dries in the air and glues the transfer chain, filter tilting mechanism, B face encapsulating mechanism and unloading transfer chain, the workman is in material loading transfer chain department transport material loading, material loading transfer chain output butt joint is provided with the A face encapsulating mechanism that carries out the encapsulating to filter A face, A face encapsulating mechanism output butt joint is provided with the flowing water that is used for drying in the air to glue the transfer chain, flowing water dries in the air and glues the transfer chain output butt joint and is provided with the filter tilting mechanism with filter upset 180, filter tilting mechanism output butt joint is provided with the B face encapsulating mechanism that carries out the encapsulating to filter B face, B face encapsulating mechanism output butt joint is provided with the unloading transfer chain that is used for getting the material.
2. The automatic glue pouring production line of the V-shaped filter as claimed in claim 1, characterized in that: the glue pouring mechanism for the surface A comprises a feeding positioning mechanism, a three-axis glue pouring manipulator and a glue pouring machine, wherein the rear side of the feeding positioning mechanism is provided with a three-axis glue pouring manipulator for uniform-speed quantitative glue pouring, the rear side of the three-axis glue pouring manipulator is provided with the glue pouring machine in a butt joint mode, the three-axis glue pouring manipulator comprises a three-axis driving module and a quantitative glue pouring module driven by the three-axis driving module, the quantitative glue pouring module comprises a glue valve, a glue pouring cylinder, a glue pouring pressing block, a glue valve nozzle, an O-shaped ring, a mixing pipe fixing nozzle and a mixing pipe, the glue valve is installed on a sliding block of the three-axis driving module, a glue pouring cavity is internally arranged in the glue valve, the glue pouring cylinder is installed at the upper part of the glue valve, a piston rod of the glue pouring cylinder extends into the glue pouring cavity and is provided with the glue pouring pressing block on the piston rod, the glue valve nozzle is provided with glue pouring holes in an array mode, and the joint of the glue valve and the glue valve nozzle is sealed through the O-shaped ring, the mixing tube fixing nozzle is installed at the discharge port at the lower end of the rubber valve nozzle, the mixing tube is installed at the lower end of the mixing tube fixing nozzle, and the rubber valve passes through the hose and the rubber storage barrel of the rubber pouring machine.
3. The automatic glue pouring production line of the V-shaped filter as claimed in claim 2, characterized in that: the glue-pouring machine also comprises a glue machine electric control cabinet and a three-color alarm lamp.
4. The automatic glue pouring production line of the V-shaped filter as claimed in claim 2, characterized in that: pay-off positioning mechanism includes pay-off transfer chain, spacing guide bar, opens and stops photoelectric switch, stopper and direction and reforms the subassembly, install spacing guide bar on the support of pay-off transfer chain, install on the support of pay-off transfer chain and open and stop photoelectric switch, the stopper is installed to the transport end of pay-off transfer chain, and the stopper is gone up and down by jacking cylinder drive, and the direction is still installed to pay-off transfer chain support both sides and is reformd the subassembly.
5. The automatic glue pouring production line of the V-shaped filter as claimed in claim 1, characterized in that: the filter tilting mechanism includes upset frame, belt conveyor line, power pack, lifter plate, presss from both sides the material cylinder, move the carrier, (holding) chuck and servo motor, install the belt conveyor line on the workstation of upset frame, install the photoelectric sensor that detects the product and target in place on the belt conveyor line and block the dam module of product, install power pack on the upset frame roof, power pack drive lifter plate reciprocates, install relative double-layered material cylinder on the lifter plate, two press from both sides the material cylinder drive and move the carrier in opposite directions or move dorsad, move the carrier and pass through linear slide rail and power pack sliding connection, two move carrier lower part cartridges and have the (holding) chuck that can rotate, one of them (holding) chuck is rotated by servo motor drive, servo motor installs on moving the carrier.
6. The automatic glue pouring production line of the V-shaped filter as claimed in claim 1, characterized in that: the feeding conveying line, the A-side glue pouring mechanism, the flowing water glue drying conveying line, the filter turnover mechanism, the B-side glue pouring mechanism and the discharging conveying line are in transitional connection through the balance plate.
7. A glue filling production process of an automatic glue filling production line of a V-shaped filter, which adopts any one of the claims 1 to 6, is characterized in that: the method comprises the following steps:
step (1): feeding, namely conveying the V-shaped filter to a feeding conveying line by a worker after the assembly is finished;
step (2): the surface A is filled with glue, the V-shaped filter is conveyed to a feeding positioning mechanism, the photoelectric switch is started and stopped to scan the V-shaped filter, an electric signal is immediately sent to the stopper, the stopper is lifted to block the V-shaped filter which is running forwards, the V-shaped filter touches the stopper production line to immediately stop running, meanwhile, the guide correcting components on the two sides of the production line are started to correct the position of the V-shaped filter, after the positioning work is finished, the feeding positioning mechanism generates an electric signal to the three-axis glue pouring manipulator, the three-axis driving module drives the quantitative glue pouring module to run to a programmed preset position, the electric signal is transmitted to the glue pouring machine, the glue storage barrel of the glue pouring machine starts to supply glue, the three-axis driving module continuously generates an electric signal to the glue pouring machine according to a programmed set path and speed to control the start and stop actions of the glue pouring machine, a piston rod of the glue pouring cylinder extends to extrude glue in a glue valve cavity, and the glue valve cavity is extruded through a glue injecting hole of a glue valve nozzle and a mixing pipe and coated on a V-shaped filter;
and (3): drying, wherein after the glue filling of the surface A is finished, the V-shaped filter is conveyed to a flowing water glue drying conveying line, and the glue is automatically dried;
and (4): turning over, wherein the V-shaped filter flows to a filter turning mechanism, the filter turning mechanism clamps, lifts and turns over the V-shaped filter, the face A which is originally upward is turned over downward, and the face B of the V-shaped filter is upward;
and (5): pouring glue on the surface A, then conveying the V-shaped filter to a glue pouring mechanism on the surface B, positioning the V-shaped filter by the glue pouring mechanism on the surface B, and pouring glue by the glue pouring mechanism on the surface B according to a set path and speed in the same step (2);
and (6): and (5) blanking, wherein the V-shaped filter is conveyed to a blanking conveying line after the glue pouring of the surface B is finished, and then the V-shaped filter flows into the next procedure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111650818.4A CN114392890A (en) | 2021-12-30 | 2021-12-30 | Automatic glue pouring production line for V-shaped filter and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111650818.4A CN114392890A (en) | 2021-12-30 | 2021-12-30 | Automatic glue pouring production line for V-shaped filter and production process thereof |
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| CN114392890A true CN114392890A (en) | 2022-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111650818.4A Pending CN114392890A (en) | 2021-12-30 | 2021-12-30 | Automatic glue pouring production line for V-shaped filter and production process thereof |
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