CN114873218A - Automatic evaporator gluing equipment and method - Google Patents
Automatic evaporator gluing equipment and method Download PDFInfo
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- CN114873218A CN114873218A CN202210567862.7A CN202210567862A CN114873218A CN 114873218 A CN114873218 A CN 114873218A CN 202210567862 A CN202210567862 A CN 202210567862A CN 114873218 A CN114873218 A CN 114873218A
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- evaporator
- gluing
- positioning
- automatic
- supporting
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- 238000000034 method Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 202
- 230000008093 supporting effect Effects 0.000 claims abstract description 88
- 239000003292 glue Substances 0.000 claims abstract description 31
- 238000005452 bending Methods 0.000 claims abstract description 18
- 238000010073 coating (rubber) Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
- B65G15/24—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units in tandem
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
- B65G21/2045—Mechanical means for guiding or retaining the load on the load-carrying surface
- B65G21/2063—Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
- B65G21/2072—Laterial guidance means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
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Abstract
The invention relates to an automatic gluing device and method for an evaporator. The automatic gluing equipment of the evaporator comprises: the positioning mechanism is used for positioning and adjusting the evaporator; the movable picking and placing mechanism can movably pick the evaporator on the positioning mechanism; the movable picking and placing mechanism drives the evaporator to move towards the gluing mechanism, and the gluing mechanism is used for gluing the bent part of the evaporator; the movable picking and placing mechanism is used for placing the evaporator which is coated with the glue on the transplanting mechanism, the transplanting mechanism is used for transplanting the evaporator to the next procedure, and the transplanting mechanism is provided with a supporting part which is used for enabling the bending part of the evaporator to be in a preset placing shape.
Description
Technical Field
The invention relates to the technical field of air conditioner manufacturing, in particular to automatic gluing equipment and method for an evaporator.
Background
The production and the manufacture of the air conditioner can be realized by the cooperation of a plurality of working procedures, wherein one working procedure needs to glue and seal the bending part of the evaporator. At present, when gluing is carried out on a bent part of an evaporator, multiple actions such as carrying, positioning and the like of the evaporator need to be carried out manually, and labor intensity is high. Therefore, the traditional gluing mode needs manual work and more complicated actions, and the production efficiency is low.
Disclosure of Invention
Therefore, it is necessary to provide an automatic evaporator gluing device and method for solving the problem of low production efficiency of the conventional gluing method.
An automatic gluing device for an evaporator. The automatic gluing equipment of the evaporator comprises: the positioning mechanism is used for positioning and adjusting the evaporator; the movable picking and placing mechanism can movably pick the evaporator on the positioning mechanism; the movable picking and placing mechanism drives the evaporator to move towards the gluing mechanism, and the gluing mechanism is used for gluing the bent part of the evaporator; the movable picking and placing mechanism is used for placing the evaporator which is coated with the glue on the transplanting mechanism, the transplanting mechanism is used for transplanting the evaporator to the next procedure, and the transplanting mechanism is provided with a supporting part which is used for enabling the bending part of the evaporator to be in a preset placing shape.
The automatic evaporator gluing method adopts the automatic evaporator gluing equipment and further comprises the following steps: the evaporator is positioned and adjusted through the positioning mechanism; the evaporator after positioning adjustment is taken through the movable taking and placing mechanism, and the evaporator is moved to a gluing position; gluing the bent part of the evaporator by the gluing mechanism; transferring the evaporator subjected to gluing to the transplanting mechanism through the movable picking and placing mechanism; and the transplanting mechanism ensures that the bending part of the evaporator is in a preset placing shape and is transported to the next procedure.
In one embodiment, the automatic evaporator gluing device further comprises a central control mechanism, and the positioning mechanism, the movable picking and placing mechanism, the gluing mechanism and the transplanting mechanism are electrically connected with the central control mechanism.
In one embodiment, the positioning mechanism comprises a positioning conveyer belt and a positioning component, the positioning component is electrically connected with the central control mechanism, the positioning conveyer belt is used for conveying the evaporator, the positioning component is movably installed and matched with the positioning conveyer belt, the positioning component is used for pushing and positioning the evaporator, and the movable taking and placing mechanism is used for taking the evaporator on the positioning conveyer belt.
In one embodiment, the positioning assembly comprises a positioning cylinder, a positioning push rod and a first sensor, the positioning cylinder and the first sensor are electrically connected with the central control mechanism, the first sensor is used for sensing the position information of the evaporator on the positioning conveyor belt, the positioning push rod is connected with the output end of the positioning cylinder, and the positioning push rod is used for pushing the evaporator to be positioned.
In one embodiment, the positioning assembly further comprises a limiting stop lever, the limiting stop lever is matched with the positioning conveying belt in a mounting mode, and the limiting stop lever is used for limiting and stopping the evaporator.
In one embodiment, the gluing mechanism comprises a supporting component, a gluing component and an image recognition part, the gluing component and the image recognition part are electrically connected with the central control mechanism, and the gluing component and the image recognition part are arranged on the supporting component in a mounting and matching mode.
In one embodiment, the supporting assembly includes a supporting base frame, a first supporting member and a second supporting member, the first supporting member and the second supporting member are both mounted on the supporting base frame, the first supporting member is mounted and matched with the gluing assembly, and the second supporting member is mounted and matched with the image recognition member.
In one of them embodiment, the rubber coating subassembly includes signal module, rubber coating rifle, removes seat, first driving piece and second driving piece, the rubber coating rifle first driving piece with the second driving piece is all maincenter control mechanism electric connection, the rubber coating rifle passes through the signal module with maincenter control mechanism electric connection, first driving piece is installed on the first supporting piece, first driving piece drives remove the seat and remove along first direction, the second driving piece is installed remove on the seat, the second driving piece drives the rubber coating rifle removes along the second direction, first direction with the second direction is two crisscross directions.
In one embodiment, the first driving member includes a first driving cylinder and a moving rail, the first driving cylinder is electrically connected to the central control mechanism, the moving rail is mounted on the first supporting member, the moving base is movably mounted and matched with the moving rail, and the first driving cylinder is in transmission fit with the moving base; the second driving piece includes mounting panel, mount pad, second actuating cylinder, the second actuating cylinder with maincenter control mechanism electric connection, the mount pad is installed remove on the seat, the second actuating cylinder is installed on the mount pad, the mounting panel with the transmission cooperation of second actuating cylinder, the rubber coating rifle is installed on the mounting panel.
In one embodiment, the transplanting mechanism comprises a lifting support and a mounting seat, the lifting support is electrically connected with the central control mechanism, the mounting seat is matched with the lifting support in a mounting mode, the mounting seat moves up and down on the lifting support, and the supporting part is mounted on the mounting seat.
In one embodiment, the supporting portion comprises a supporting plate and a supporting rod, the supporting rod is mounted on the mounting seat, the supporting plate is fixedly matched with the supporting plate, and the supporting plate is matched with the evaporator in a supporting manner and ensures that the bending part of the evaporator is in a preset placing state.
In one embodiment, the transplanting mechanism further comprises a first transfer belt and a second transfer belt, the first transfer belt and the second transfer belt are used for transferring the evaporator, and the first transfer belt and the second transfer belt are arranged at intervals and leave transition gaps for transferring the evaporator.
In one embodiment, the lifting support further comprises a driving module and a second sensor, the second sensor and the driving module are both electrically connected with the central control mechanism, the second sensor is used for detecting whether the evaporator is placed in place on the transplanting mechanism, and the driving module drives the assembling seat to move up and down.
In one embodiment, the movable pick-and-place mechanism comprises a supporting seat, an automatic clamping piece and a multi-degree-of-freedom mechanical arm, the multi-degree-of-freedom mechanical arm is arranged on the supporting seat, the automatic clamping piece is arranged at the end part of the multi-degree-of-freedom mechanical arm, the automatic clamping piece and the multi-degree-of-freedom mechanical arm are electrically connected with the central control mechanism, and the automatic clamping piece is clamped and placed in cooperation with the evaporator.
When the automatic gluing equipment for the evaporator is used, the evaporator is firstly positioned and adjusted through the positioning mechanism, for example: the evaporator is pushed to the position where the movable taking and placing mechanism is convenient to take and place by the positioning mechanism. Then, the movable picking and placing mechanism is used for picking the evaporator on the positioning mechanism and driving the evaporator to move (or move), the movable picking and placing mechanism drives the evaporator to move to the gluing mechanism, and the gluing mechanism is used for gluing the bent part of the evaporator. Treat that the evaporimeter rubber coating accomplishes the back, the activity is got and is put mechanism and drive the evaporimeter once more and remove to place the evaporimeter and transplant on the mechanism, at this moment, transplant the mechanism and utilize the supporting part to realize the support to the evaporimeter, guarantee promptly that the evaporimeter department of bending can be in and predetermine the form of placing, for example: considering that the glue coating liquid has certain fluidity, the evaporator is supported by the supporting part, so that the glue coating liquid in the bending part of the evaporator is kept horizontal, and the glue coating liquid is convenient to solidify and form at the bending part. And finally, transplanting the evaporator to the next procedure through a transplanting mechanism. The automatic gluing equipment of the evaporator replaces a manual gluing mode, and production efficiency is improved.
When the automatic evaporator gluing method is used, the evaporator is positioned and adjusted through the positioning mechanism, namely the evaporator is pushed to the position where the movable picking and placing mechanism is convenient to pick and place the evaporator. The evaporator after being positioned and adjusted is taken through the movable taking and placing mechanism, the evaporator is moved to the gluing position, gluing operation is carried out on the bending position of the evaporator through the gluing mechanism, the movable taking and placing mechanism is reused for transferring the evaporator which is glued to the transplanting mechanism, and the transplanting mechanism is used for transferring the evaporator to the next procedure in a preset placing shape. Therefore, the automatic gluing method of the evaporator replaces a manual gluing mode, and production efficiency is improved.
Drawings
FIG. 1 is a schematic structural diagram of an automatic gluing device of an evaporator according to an embodiment;
FIG. 2 is a schematic structural diagram of an automatic evaporator glue spreading device according to another embodiment;
FIG. 3 is a partial enlarged view of portion A of FIG. 2;
fig. 4 is a flow chart of an automatic gluing method of an evaporator.
10. An evaporator 100, a positioning mechanism 110, a positioning conveyer belt 120, a positioning component 121, a positioning cylinder 122, a positioning push rod 123, a first sensor 124, a limit stop lever 200, a movable pick-and-place mechanism 210, a support base 220, an automatic clamping component 230, a multi-degree-of-freedom mechanical arm 300, a gluing mechanism 310, a support component 311, a support pedestal 312, a first support component 313, a second support component 320, a gluing component 321, a gluing gun 322, a moving seat 323, a first driving component 3231, a first driving cylinder 3232, a moving rail 324, a second driving component 3241, a mounting plate 3242, a mounting seat 3243, a second cylinder driving 325, a first guide block 326, a first guide groove 327, a second guide block 330, an image recognition component 400, a transplanting mechanism 410, a support part 411, a support plate 412, a support rod 420 and a lifting support, 421. drive module, 422, second sensor, 430, mount pad, 440, first transfer area, 450, second transfer area, 460, transition clearance, 470, supplementary connecting rod.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless explicitly specified otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
Referring to fig. 1 and 2, in one embodiment, an automatic gluing device for an evaporator 10 includes: a positioning mechanism 100, wherein the positioning mechanism 100 is used for positioning and adjusting the evaporator 10; a movable pick and place mechanism 200, wherein the movable pick and place mechanism 200 can movably pick up the evaporator 10 positioned on the positioning mechanism 100; the gluing mechanism 300 is used for driving the evaporator 10 to move towards the gluing mechanism 300 by the movable picking and placing mechanism 200, and the gluing mechanism 300 is used for gluing the bent part of the evaporator 10; the movable picking and placing mechanism 200 places the evaporator 10 which is coated with the glue on the transplanting mechanism 400, the transplanting mechanism 400 transplants the evaporator 10 to the next procedure, and a support portion 410 for the bending portion of the evaporator 10 to be in a preset placing shape is arranged on the transplanting mechanism 400.
When the automatic gluing device for the evaporator 10 is used, the evaporator 10 is firstly positioned and adjusted by the positioning mechanism 100, for example: the evaporator 10 is pushed by the positioning mechanism 100 to a position where the movable pick and place mechanism 200 facilitates the picking of the evaporator 10. Then, the movable pick-and-place mechanism 200 is used to pick up the evaporator 10 on the positioning mechanism 100 and drive the evaporator 10 to move (or move), the movable pick-and-place mechanism 200 drives the evaporator 10 to move to the gluing mechanism 300, and the gluing mechanism 300 is used to glue the bent part of the evaporator 10. After finishing the gluing of the evaporator 10, the movable pick-and-place mechanism 200 drives the evaporator 10 again to move, and places the evaporator 10 on the transplanting mechanism 400, at this time, the transplanting mechanism 400 utilizes the supporting portion 410 to realize the support of the evaporator 10, i.e. it is ensured that the bending part of the evaporator 10 can be in a preset placing form, for example: considering that the glue solution has certain fluidity, the evaporator 10 is supported by the support part 410, so that the glue solution in the bending part of the evaporator 10 is kept horizontal, and the glue solution is conveniently solidified and formed at the bending part. Finally, the evaporator 10 is transplanted to the next process by the transplanting mechanism 400. The automatic gluing equipment for the evaporator 10 replaces a manual gluing mode, and production efficiency is improved.
In one embodiment, the automatic gluing device for the evaporator 10 further includes a central control mechanism, and the positioning mechanism 100, the movable pick-and-place mechanism 200, the gluing mechanism 300, and the transplanting mechanism 400 are electrically connected to the central control mechanism. Specifically, the central control mechanism may be a PLC controller or a general control computer. The central control mechanism is used for uniformly controlling a plurality of mechanisms such as the positioning mechanism 100, the movable pick-and-place mechanism 200, the gluing mechanism 300, the transplanting mechanism 400 and the like, so that the automatic control of the automatic gluing equipment of the evaporator 10 is realized.
Referring to fig. 1 and fig. 2, in an embodiment, the positioning mechanism 100 includes a positioning conveyor 110 and a positioning assembly 120, the positioning assembly 120 is electrically connected to the central control mechanism, the positioning conveyor 110 is used for conveying the evaporator 10, the positioning assembly 120 is movably mounted and matched with the positioning conveyor 110, the positioning assembly 120 is used for pushing and positioning the evaporator 10, and the movable pick-and-place mechanism 200 is used for picking up the evaporator 10 on the positioning conveyor 110. Specifically, the positioning conveyor 110 may receive the evaporators 10 conveyed from the previous process. The positioning assembly 120 may be a telescoping motor or a positioning push rod 122. According to the installation requirement, the positioning assembly 120 may be installed on one side of the positioning conveyor 110, that is, the positioning assembly 120 performs telescopic positioning movement from the outer side of the positioning conveyor 110 to the inner side of the positioning conveyor 110. When the evaporator 10 is conveyed onto the positioning conveyor 110, the positioning assembly 120 is extended, and the evaporator 10 is pushed by the positioning assembly 120 until the evaporator 10 is pushed to a position convenient for the movable pick-and-place mechanism 200 to pick up. The above embodiment can facilitate the evaporator 10 to be taken by the movable taking and placing mechanism 200 by positioning and adjusting the evaporator 10.
Referring to fig. 1 and fig. 2, in an embodiment, the positioning assembly 120 includes a positioning cylinder 121, a positioning push rod 122 and a first sensor 123, the positioning cylinder 121 and the first sensor 123 are both electrically connected to the central control mechanism, the first sensor 123 is configured to sense position information of the evaporator 10 on the positioning conveyor 110, the positioning push rod 122 is connected to an output end of the positioning cylinder 121, and the positioning push rod 122 is configured to push the evaporator 10 to be positioned. Specifically, the first sensor 123 may be disposed at a position where the positioning conveyor 110 receives the evaporator 10, and when the evaporator 10 enters the positioning conveyor 110, the first sensor 123 may detect a corresponding position signal and feed the position signal back to the central control mechanism, at this time, the central control mechanism may control the positioning cylinder 121 to operate, the positioning cylinder 121 drives the positioning push rod 122 to move, and the positioning push rod 122 contacts with the evaporator 10 and drives the evaporator 10 to move until the positioning push rod 122 pushes the evaporator 10 to a position where the movable pick-and-place mechanism 200 is convenient to pick up. Further, according to the installation requirement, the positioning push rod 122 and the movable pick-and-place mechanism 200 may be respectively located at two sides of the positioning conveyor belt 110, the positioning cylinder 121 is located at one side of the positioning conveyor belt 110, and the positioning cylinder 121 is operated to drive the positioning push rod 122 to perform telescopic movement from the side of the positioning conveyor belt 110 far away from the movable pick-and-place mechanism 200 to the side of the positioning conveyor belt 110 close to the movable pick-and-place mechanism 200, so that the evaporator 10 moves towards the position close to the movable pick-and-place mechanism 200 under the action of the positioning push rod 122.
As shown in fig. 1 and 2, in one embodiment, the positioning assembly 120 further includes a limit stop 124, the limit stop 124 is installed and matched with the positioning conveyor 110, and the limit stop 124 is used for limiting and stopping the evaporator 10. Specifically, the limit stop rod 124 may be fixedly engaged with the side portion of the positioning conveyor 110, that is, the evaporator 10 is conveyed along with the positioning conveyor 110, and when the evaporator 10 is conveyed to the limit stop rod 124, the limit stop rod 124 may be in limit contact with the evaporator 10, so as to limit the evaporator 10 to further move along with the positioning conveyor 110, thereby preventing the evaporator 10 from moving beyond the taking range of the movable pick-and-place mechanism 200. Further, the limiting stop lever 124 is in limiting contact with the end of the evaporator 10, and the positioning push rod 122 pushes the side of the evaporator 10, so that the evaporator 10 can be effectively pushed to the position where the movable taking and placing mechanism 200 takes, and the movable taking mechanism can effectively take the evaporator 10 conveniently.
Referring to fig. 1 and 2, in an embodiment, the glue applying mechanism 300 includes a supporting component 310, a glue applying component 320, and an image recognition component 330, the glue applying component 320 and the image recognition component 330 are electrically connected to the central control mechanism, and the glue applying component 320 and the image recognition component 330 are mounted on the supporting component 310 for installation and cooperation. In particular, the support assembly 310 may be a support stand, a support frame, a support platform, or the like. The glue assembly 320 may be a glue gun 321, a glue injector, or the like. The image recognition part 330 includes an industrial camera, a video camera, and the like. After the movable pick-and-place mechanism 200 picks up the evaporator 10, the central control mechanism can control the movable pick-and-place mechanism 200 to move towards the gluing mechanism 300, at this time, the alignment working surface of the evaporator 10 and the gluing component 320 is monitored through the image recognition part 330 and image information is fed back to the central processing mechanism, and the central processing mechanism can adjust the movable pick-and-place mechanism 200 according to the image information, so that the alignment effect of the evaporator 10 and the gluing component 320 is ensured. In addition, according to practical conditions, the supporting member 310 is assembled in a position that ensures that the evaporator 10 taken by the movable pick-and-place mechanism 200 can be aligned with the glue applying member 320 on the supporting member 310, for example: the support member 310 may be optionally mounted on one side of the positioning conveyor 110.
Referring to fig. 1 and 2, in an embodiment, the supporting assembly 310 includes a supporting base frame 311, a first supporting member 312 and a second supporting member 313, the first supporting member 312 and the second supporting member 313 are both mounted on the supporting base frame 311, the first supporting member 312 is mounted and matched with the gluing assembly 320, and the second supporting member 313 is mounted and matched with the image recognition member 330. Specifically, the first support 312 and the second support 313 include a support rod 412 or a support plate 411. The first supporting member 312 is set on the supporting base frame 311, and an effective supporting space is provided for the glue applying assembly 320 through the first supporting member 312. Through the installation and matching of the second support member 313 and the image recognition member 330, according to the working characteristics of the gluing component 320 and the image recognition member 330, when the second support member 313 is installed on the support base frame 311, the second support member 313 can be bent and spliced on the support base frame 311 along the first support member 312 by using a plurality of support rods 412, so that the image recognition member 330 can be lifted above the gluing component 320 under the support of the second support member 313, and the image recognition member 330 can effectively shoot the alignment condition of the gluing component 320 and the evaporator 10.
Combine fig. 1 and fig. 2 to show, in an embodiment, rubber coating subassembly 320 includes signal module, rubber coating rifle 321, removes seat 322, first driving piece 323 and second driving piece 324, rubber coating rifle 321 first driving piece 323 with second driving piece 324 is all maincenter control mechanism electric connection, rubber coating rifle 321 passes through the signal module with maincenter control mechanism electric connection, first driving piece 323 is installed on first support piece 312, first driving piece 323 drives remove seat 322 and remove along the first direction, second driving piece 324 is installed remove on the seat 322, second driving piece 324 drives rubber coating rifle 321 removes along the second direction. Specifically, the first driving member 323 and the second driving member 324 may be driving motors or driving cylinders. Drive through first driving piece 323 and second driving piece 324 and remove seat 322 and carry out the counterpoint removal along two directions of first direction and second direction, realized promptly that the position to gluing rifle 321 adjusts, the gluing rifle 321 of being convenient for effectively fixes a position with evaporimeter 10. In this case, the orientation of the first driving element 323 and the second driving element 324 on the first support 312 and the second support 313 may be adjusted according to the actual situation, such as: in this embodiment, the first direction and the second direction are the transverse moving direction of the glue gun 321 and the longitudinal moving direction of the glue gun 321, respectively. Further, after the alignment between the evaporator 10 and the glue gun 321 is completed, the signal module obtains the signal of the central control mechanism, and controls the glue gun 321 to perform the glue coating operation according to the operation area fed back by the image identifier 330.
Referring to fig. 1 and fig. 2, in an embodiment, the first driving member 323 includes a first driving cylinder 3231 and a moving rail 3232, the first driving cylinder 3231 is electrically connected to the central control mechanism, the moving rail 3232 is mounted on the first supporting member 312, the moving base 322 is movably mounted to cooperate with the moving rail 3232, and the first driving cylinder 3231 is in transmission cooperation with the moving base 322; second driving piece 324 includes mounting panel 3241, mount pad 3242, second driving cylinder 3243 with central control mechanism electric connection, mount pad 3242 installs remove on the seat 322, second driving cylinder 3243 installs on the mount pad 3242, mounting panel 3241 with second driving cylinder 3243 transmission cooperation, the glue gun 321 is installed on the mounting panel 3241. Specifically, moving rail 3232 can be a moving rail 3232 seat or a moving rail 3232 strip. In order to ensure the moving matching effect between the moving seat 322 and the moving rail 3232, the moving seat 322 slidably fits over the moving rail 3232, which effectively ensures the contact area between the moving seat 322 and the moving rail 3232. The first driving cylinder 3231 outputs power to move the movable base 322 along the movable rail 3232. As shown in fig. 3, further, in order to ensure the moving effect, a first guide block 325 may be additionally disposed on a side portion of the moving rail 3232 along the moving direction of the moving rail 3232, a guide groove is formed in the first guide block 325, a second guide block 327 is additionally disposed on the moving seat 322, when the moving seat 322 moves along the moving rail 3232 along a preset direction, the second guide block 327 may smoothly pass through the guide groove, when the moving seat 322 moves on the moving rail 3232 and deviates, the second guide block 327 cannot pass through the guide groove and is in limit contact with the first guide block 325, at this time, the worker may be prompted to correct the moving seat 322 and the moving rail 3232, and deviation during gluing is avoided. In addition, since the installation space of the movable base 322 is limited in consideration of the installation of the second driving unit 324 and the movable base 322, the glue gun 321 and the second driving cylinder 3243 are installed in the limited space by fixing the second driving cylinder 3243 and the glue gun 321 by a fixing method in which the installation plate 3241 and the installation base 3242 are cooperatively engaged with each other.
Referring to fig. 1 and 2, in one embodiment, the transplanting mechanism 400 includes a lifting bracket 420 and a mounting seat 430, the lifting bracket 420 is electrically connected to the central control mechanism, the mounting seat 430 is installed and matched with the lifting bracket 420, the mounting seat 430 moves up and down on the lifting bracket 420, and the supporting portion 410 is mounted on the mounting seat 430. Specifically, the installation position of the lifting bracket 420 is determined according to actual conditions, the lifting bracket 420 is controlled to move up and down through the central control mechanism, and meanwhile, the supporting part 410 is installed in a targeted manner by using the assembling seat 430, so that the installation effect of the supporting part 410 on the lifting bracket 420 is ensured.
With reference to fig. 1 and 2, in one implementation, the supporting portion 410 includes a supporting plate 411 and a supporting rod 412, the supporting rod 412 is installed on the assembling seat 430, the supporting plate 411 is fixedly matched with the supporting plate 411, and the supporting plate 411 is matched with the evaporator 10 in a supporting manner and ensures that the bent portion of the evaporator 10 is in a preset placing state. Specifically, the shape of the support plate 411 is determined according to the form of the evaporator 10 itself, for example: the supporting plate 411 may also be designed as a bent plate, which ensures that the supporting plate 411 can be in sufficient supporting contact with the evaporator 10 when supporting the evaporator 10, thereby ensuring that the evaporator 10 on the supporting plate 411 can be in a predetermined placement configuration (for example, the glue solution in the bent portion of the evaporator 10 placed on the supporting plate 411 can be kept horizontal). In addition, the supporting plate 411 is fixedly installed with the assembling seat 430 by the supporting rod 412, so that the evaporator 10 can be prevented from colliding with the assembling seat 430 when being placed on the supporting plate 411. Meanwhile, in order to improve the supporting effect of the supporting plate 411 on different types of evaporators 10, the supporting rod 412 can be selected as a telescopic adjusting rod, that is, the spacing height of the supporting plate 411 relative to the assembling seat 430 can be adjusted correspondingly according to different evaporators 10.
Referring to fig. 1 and 2, in one implementation, the transplanting mechanism 400 further includes a first transfer belt 440 and a second transfer belt 450, the first transfer belt 440 and the second transfer belt 450 are both used for transferring the evaporator 10, and the first transfer belt 440 and the second transfer belt 450 are spaced apart from each other and leave a transition gap 460 for transferring the evaporator 10. Specifically, the evaporator 10 is provided with a supporting frame or a supporting structure, and considering that when the evaporator 10 descends along with the transplanting mechanism 400, the supporting frame of the evaporator 10 will contact with the conveyor belt before the body of the evaporator 10, in this embodiment, the first transfer belt 440 and the second transfer belt are arranged at an interval, and a transition gap 460 is left between the first transfer belt 440 and the second transfer belt 450, so that during the descending process of the evaporator 10, the supporting frame of the evaporator 10 will firstly move downwards into the transition gap 460, and as the body of the evaporator 10 contacts with the first transfer belt 440 and the second transfer belt 450, the evaporator 10 can realize smooth conveying on the first transfer belt 440 and the second transfer belt 450, and complete the final unloading. Further, the first transfer belt 440 and the second transfer belt 450 can be connected in an auxiliary manner through the auxiliary connecting rod 470, so that the first transfer belt 440 and the second transfer belt 450 are located on the same conveying plane, and installation errors of the first transfer belt 440 and the second transfer belt 450 are avoided.
As shown in fig. 1 and fig. 2, in an implementation, the lifting bracket 420 further includes a driving module 421 and a second sensor 422, the second sensor 422 and the driving module 421 are both electrically connected to the central control mechanism, the second sensor 422 is used to detect whether the evaporator 10 is placed on the transplanting mechanism 400, and the driving module 421 drives the assembling seat 430 to move up and down. Specifically, whether the evaporator 10 is placed in place on the lifting bracket 420 is detected through the second sensor 422, after the evaporator 10 is placed on the lifting bracket 420, the driving module 421 drives the assembly seat 430 to move down, and simultaneously the first transfer belt 440 and the second transfer belt 450 are controlled to rotate in the same direction to prepare for receiving the evaporator 10.
Referring to fig. 1 and 2, in one embodiment, the mobile pick-and-place mechanism 200 includes a support base 210, an automatic clamping member 220, and a multi-degree-of-freedom robot 230, the multi-degree-of-freedom robot 230 is mounted on the support base 210, the automatic clamping member 220 is mounted at an end of the multi-degree-of-freedom robot 230, the automatic clamping member 220 and the multi-degree-of-freedom robot 230 are electrically connected to the central control mechanism, and the automatic clamping member 220 is clamped and placed in cooperation with the evaporator 10. Specifically, the mounting position of the support base 210 is determined according to actual conditions, so as to ensure that the moving range of the multi-degree-of-freedom mechanical arm 230 can meet the requirement of gluing the evaporator 10. Meanwhile, the multi-freedom mechanical arm can be a mechanical arm with more than three degrees of freedom, and can be flexibly selected according to operation requirements. The automatic clamping member 220 is an automatic clamping member 220 controlled by an air cylinder or a motor, and the clamping and releasing operation of the automatic clamping member 220 on the evaporator 10 is realized through the positive and negative actions of the air cylinder or the motor. Wherein, the number of the clamping pieces of the automatic clamping member 220 may be more than one, so as to ensure the clamping contact area between the automatic clamping member 220 and the evaporator 10.
Referring to fig. 4, in an embodiment, an automatic gluing method for an evaporator 10, which uses the automatic gluing apparatus for an evaporator 10, further includes the following steps:
s100, positioning and adjusting the evaporator 10 through the positioning mechanism 100;
s200, taking the evaporator 10 after positioning adjustment through the movable taking and placing mechanism 200 and moving the evaporator 10 to a gluing position;
s300, gluing the bent part of the evaporator 10 through the gluing mechanism 300;
s400, transferring the evaporator 10 subjected to gluing to the transplanting mechanism 400 through the movable picking and placing mechanism 200;
s500, the transplanting mechanism 400 ensures that the bending part of the evaporator 10 is in a preset placing shape and is transported to the next procedure.
When the automatic gluing method for the evaporator 10 is used, the positioning mechanism 100 is used for positioning and adjusting the evaporator 10, i.e. the evaporator 10 is pushed to the position where the movable pick-and-place mechanism 200 is convenient to pick up the evaporator 10. The evaporator 10 after being positioned and adjusted is taken by the movable taking and placing mechanism 200, the evaporator 10 is moved to a gluing position, gluing operation is carried out on the bending position of the evaporator 10 by the gluing mechanism 300, the evaporator 10 which is glued is transferred to the transplanting mechanism 400 by the movable taking and placing mechanism 200 again, and the evaporator 10 is transferred to the next procedure in a preset placing shape by the transplanting mechanism 400. Therefore, the automatic gluing method of the evaporator 10 replaces a manual gluing mode, and production efficiency is improved. The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (15)
1. The automatic gluing equipment of the evaporator is characterized by comprising:
the positioning mechanism is used for positioning and adjusting the evaporator;
the movable picking and placing mechanism can movably pick the evaporator on the positioning mechanism;
the movable picking and placing mechanism drives the evaporator to move towards the gluing mechanism, and the gluing mechanism is used for gluing the bent part of the evaporator;
the movable picking and placing mechanism is used for placing the evaporator which is coated with the glue on the transplanting mechanism, the transplanting mechanism is used for transplanting the evaporator to the next procedure, and the transplanting mechanism is provided with a supporting part which is used for enabling the bending part of the evaporator to be in a preset placing shape.
2. The automatic evaporator gluing device according to claim 1, further comprising a central control mechanism, wherein the positioning mechanism, the movable pick-and-place mechanism, the gluing mechanism and the transplanting mechanism are electrically connected to the central control mechanism.
3. The automatic evaporator gluing device according to claim 2, wherein the positioning mechanism comprises a positioning conveyor belt and a positioning assembly, the positioning assembly is electrically connected with the central control mechanism, the positioning conveyor belt is used for conveying the evaporator, the positioning assembly is movably mounted and matched with the positioning conveyor belt, the positioning assembly is used for pushing and positioning the evaporator, and the movable picking and placing mechanism is used for picking the evaporator on the positioning conveyor belt.
4. The automatic gluing equipment of claim 3, wherein the positioning assembly comprises a positioning cylinder, a positioning push rod and a first sensor, the positioning cylinder and the first sensor are both electrically connected with the central control mechanism, the first sensor is used for sensing position information of the evaporator on the positioning conveyor belt, the positioning push rod is connected with an output end of the positioning cylinder, and the positioning push rod is used for pushing the evaporator to be positioned.
5. The automatic gluing equipment of claim 3 or 4, wherein the positioning assembly further comprises a limiting stop lever, the limiting stop lever is matched with the positioning conveyor belt in a mounting manner, and the limiting stop lever is used for limiting and stopping the evaporator.
6. The automatic gluing equipment of the evaporator according to claim 3, wherein the gluing mechanism comprises a support component, a gluing component and an image recognition component, the gluing component and the image recognition component are both electrically connected with the central control mechanism, and the gluing component and the image recognition component are both arranged on the support component and are matched with each other in an installation manner.
7. The automatic gluing equipment of an evaporator according to claim 6, wherein the supporting assembly comprises a supporting base frame, a first supporting piece and a second supporting piece, the first supporting piece and the second supporting piece are both arranged on the supporting base frame, the first supporting piece is arranged and matched with the gluing assembly, and the second supporting piece is arranged and matched with the image recognition piece.
8. The automatic gluing equipment of the evaporator according to claim 7, wherein the gluing component comprises a signal module, a gluing gun, a moving seat, a first driving piece and a second driving piece, the gluing gun is electrically connected with the central control mechanism, the gluing gun passes through the signal module and the central control mechanism, the first driving piece is mounted on the first supporting piece, the first driving piece drives the moving seat to move along a first direction, the second driving piece is mounted on the moving seat, the second driving piece drives the gluing gun to move along a second direction, and the first direction and the second direction are two crossed directions.
9. The automatic gluing device of claim 7 or 8, wherein the first driving member comprises a first driving cylinder and a moving rail, the first driving cylinder is electrically connected with the central control mechanism, the moving rail is mounted on the first supporting member, the moving seat is movably mounted and matched with the moving rail, and the first driving cylinder is in transmission fit with the moving seat;
the second driving piece includes mounting panel, mount pad, second actuating cylinder, the second actuating cylinder with maincenter control mechanism electric connection, the mount pad is installed remove on the seat, the second actuating cylinder is installed on the mount pad, the mounting panel with the transmission cooperation of second actuating cylinder, the rubber coating rifle is installed on the mounting panel.
10. The automatic gluing device for the evaporator according to claim 2, wherein the transplanting mechanism comprises a lifting bracket and an assembling seat, the lifting bracket is electrically connected with the central control mechanism, the assembling seat is matched with the lifting bracket in a mounting way, the assembling seat is used for lifting and moving the lifting bracket, and the supporting part is arranged on the assembling seat.
11. The automatic gluing equipment of claim 10, wherein the support part comprises a support plate and a support rod, the support rod is arranged on the assembly seat, the support plate is fixedly matched with the support plate, and the support plate is matched with the evaporator support to ensure that the bending part of the evaporator is in a preset placing state.
12. The automatic gluing device of claim 10 or 11, wherein the transplanting mechanism further comprises a first transfer belt and a second transfer belt, the first transfer belt and the second transfer belt are used for transferring the evaporator, and the first transfer belt and the second transfer belt are arranged at intervals and leave a transition gap for transferring the evaporator.
13. The automatic gluing equipment of claim 10 or 11, wherein the lifting support further comprises a driving module and a second sensor, the second sensor and the driving module are both electrically connected with the central control mechanism, the second sensor is used for detecting whether the evaporator is placed on the transplanting mechanism in place, and the driving module drives the assembling seat to move up and down.
14. The automatic gluing device of claim 2, wherein the movable pick-and-place mechanism comprises a support base, an automatic clamping member and a multi-degree-of-freedom mechanical arm, the multi-degree-of-freedom mechanical arm is mounted on the support base, the automatic clamping member is mounted at an end of the multi-degree-of-freedom mechanical arm, the automatic clamping member and the multi-degree-of-freedom mechanical arm are electrically connected with the central control mechanism, and the automatic clamping member is clamped and placed in cooperation with the evaporator.
15. An automatic evaporator gluing method, characterized in that the automatic evaporator gluing device of claim 1 is adopted, and the method further comprises the following steps:
the evaporator is positioned and adjusted through the positioning mechanism;
the evaporator after positioning adjustment is taken through the movable taking and placing mechanism, and the evaporator is moved to a gluing position;
gluing the bent part of the evaporator by the gluing mechanism;
transferring the evaporator subjected to the gluing to the transplanting mechanism through the movable pick-and-place mechanism;
and the transplanting mechanism ensures that the bending part of the evaporator is in a preset placing shape and is transported to the next procedure.
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| CN202210567862.7A CN114873218B (en) | 2022-05-24 | 2022-05-24 | Automatic gluing equipment and method for evaporator |
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| CN202210567862.7A CN114873218B (en) | 2022-05-24 | 2022-05-24 | Automatic gluing equipment and method for evaporator |
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| CN114873218B CN114873218B (en) | 2024-07-26 |
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| CN114873218B (en) | 2024-07-26 |
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