一种双工位自动涂胶生产线Double-station automatic gluing production line
技术领域Technical field
本发明涉及鞋类加工设备,具体涉及一种双工位自动涂胶生产线。The invention relates to shoe processing equipment, in particular to a double-station automatic gluing production line.
背景技术Background technique
目前在鞋革加工制造行业中,较为常见的涂胶工序都是由手工来完成的。随着制造业对机器人装备的需求及绿色环保和改善劳动者的工作环境要求越来越高,很多企业在机器人技术中引入涂胶工艺,目前各种涂胶机器人已经应用于生产。At present, in the shoe leather processing and manufacturing industry, the more common gluing process is done by hand. With the increasing demand for robot equipment in the manufacturing industry, environmental protection and improving the working environment of workers, many companies have introduced gluing processes in robotics. At present, various gluing robots have been used in production.
目前常见的涂胶设备通常采用单工位或者双工位,随着鞋类朝着轻量化的方向发展,通常涂胶后的左、右鞋基本很难做到重量完全相同,目前常规的做法是当左右脚鞋子重量差别超过规定程度时不予于出厂,这样的结果不仅无奈,然而也提高了企业成本。At present, common gluing equipment usually adopts single-station or double-station. With the development of footwear in the direction of lighter weight, it is usually difficult for the left and right shoes to have the same weight after gluing. The current conventional practice It is that when the weight difference between the left and right foot shoes exceeds the specified level, they will not be shipped. This result is not only helpless, but also increases the cost of the company.
针对上述技术问题,申请人提出了改进方案,利用涂胶设备,来减少涂胶后左右脚的重量相差较大的问题。In response to the above technical problems, the applicant has proposed an improved solution, using glue application equipment to reduce the problem of the large difference in weight between the left and right feet after glue application.
发明内容Summary of the invention
本发明的目的在于克服现有技术的不足,适应现实需要,提供一种双工位自动涂胶生产线,以解决现有接尿杯结构上不合理的技术问题。The purpose of the present invention is to overcome the shortcomings of the prior art, adapt to actual needs, and provide a double-station automatic gluing production line to solve the unreasonable technical problem of the existing urine cup structure.
为了实现本发明的目的,本发明所采用的技术方案为:In order to achieve the purpose of the present invention, the technical solutions adopted by the present invention are:
一种双工位自动涂胶生产线,包括输送系统,还包括:控制台、称重装置、供胶泵、连接管、支撑架、第一涂胶装置和第二涂胶装置,所述输送系统与控制台并排设置且输出端朝向控制台,所述称重装置设置在控制台表面上且底部与其固定连接用于放置待涂胶的鞋体,所述支撑架架设在控制台上且与控制台两侧连接,所述支撑架上设有滑轨,所述第一涂胶装置设置在支撑架顶部且由第一电机带动沿滑轨横向滑动,所述第二涂胶装置设置在支撑架的侧臂上由第二电机带动水平转动,所述第一涂胶装置和第二涂胶装置通过连接管和供胶泵分别连接至不同的胶料桶,所述第一电机和第二电机由控制台控制工作。A double-station automatic gluing production line, including a conveying system, and further comprising: a console, a weighing device, a glue supply pump, a connecting pipe, a support frame, a first gluing device and a second gluing device, the conveying system The weighing device is arranged side by side with the console and the output end faces the console. The weighing device is arranged on the surface of the console and the bottom is fixedly connected to it for placing the shoe body to be glued. The support frame is erected on the console and connected to the control The two sides of the table are connected, the support frame is provided with a sliding rail, the first glue application device is arranged on the top of the support frame and is driven by the first motor to slide laterally along the sliding rail, and the second glue application device is arranged on the support frame The second motor drives the horizontal rotation on the side arm. The first gluing device and the second gluing device are connected to different rubber barrels through a connecting pipe and a glue supply pump. The first motor and the second motor Work is controlled by the console.
优选的,所述第一涂胶装置包括:底座、涂胶枪、连接部,所述底座上设有滑轮,所述底座与支撑架滑动连接,所述滑轮由第一电机驱动,所述连接部与底座之间通过丝杆结构垂直滑动连接,所述连接部上设有涂胶枪,所述涂胶枪通过连接管与供胶泵连接, 所述涂胶枪由控制台控制工作。Preferably, the first gluing device includes: a base, a glue gun, and a connecting part. The base is provided with a pulley, the base is slidably connected to the support frame, and the pulley is driven by a first motor. The part and the base are vertically slidably connected by a screw structure, the connecting part is provided with a glue gun, the glue gun is connected with the glue supply pump through a connecting tube, and the glue gun is controlled by a console.
优选的,所述第二涂胶装置包括转动部、送料管、第三电机、泵头、胶嘴、控制阀和摆臂,所述摆臂固定连接在转动部侧面,所述转动部设置在支撑架上由第二电机带动转动,所述摆臂上设有泵头、第三电机、胶嘴和控制阀,所述泵头由第三电机驱动,所述送料管一端与连接管连接,另一端通过泵头连接至控制阀、所述控制阀连接胶嘴,所述控制阀、第三电机均由控制台控制工作。Preferably, the second gluing device includes a rotating part, a feeding pipe, a third motor, a pump head, a glue nozzle, a control valve and a swing arm, the swing arm is fixedly connected to the side of the rotating part, and the rotating part is arranged at The support frame is driven by a second motor to rotate, the swing arm is provided with a pump head, a third motor, a glue nozzle and a control valve, the pump head is driven by a third motor, and one end of the feeding pipe is connected with a connecting pipe, The other end is connected to a control valve through a pump head, the control valve is connected to a glue nozzle, and the control valve and the third motor are all controlled by a console.
优选的,所述称重装置包括称重传感器、第四电机、底板和与其滑动连接的顶板,所述称重传感器设置在顶板上且将其检测到的信号传输至控制台,所述第四电机通过传送带或者齿轮带动嵌套在底板上的顶板纵向滑动。Preferably, the weighing device includes a weighing sensor, a fourth motor, a bottom plate, and a top plate slidably connected to the weighing sensor. The weighing sensor is arranged on the top plate and transmits the detected signal to the console. The motor drives the top plate nested on the bottom plate to slide longitudinally through a conveyor belt or a gear.
优选的:该双工位自动涂胶生产线中待涂胶的鞋面上预设有用于填充胶料的凹槽。Preferably, in the double-station automatic gluing production line, a groove for filling rubber is preset on the shoe surface to be glued.
优选的:所述第一涂胶装置所涂胶水的密度小于第二涂胶装置所涂胶水。Preferably, the density of the glue applied by the first glue application device is lower than that of the glue applied by the second glue application device.
工作原理:将第一涂胶装置设置在支撑架上的顶部对鞋面进行涂胶,还在控制台上设置称重装置以及支撑架的侧面设置能够转动的第二涂胶装置,在涂胶完成后对涂胶后的鞋体进行称重,当重量差距超过预设值时,控制台控制第二涂胶装置工作,在鞋面上预设的凹槽内填充涂胶以此来减少左右鞋体的重量差。Working principle: The first gluing device is set on the top of the support frame to apply glue to the shoe surface, a weighing device is also set on the console and the second gluing device that can rotate is set on the side of the support frame. After completion, weigh the rubberized shoe body. When the weight difference exceeds the preset value, the console controls the second gluing device to work, filling the preset grooves on the shoe surface to reduce the left and right sides. The weight of the shoe body is poor.
本发明在传统涂胶设备的基础上进行改进,相对于传统的左右鞋重量差较大需要重回生产线调整的问题,能够减少左右鞋体的重量误差,降低了企业成本,提高了工作效率,具有较高的市场效益。The present invention is improved on the basis of traditional gluing equipment. Compared with the traditional problem that the weight difference between left and right shoes needs to be adjusted back to the production line, the weight error of the left and right shoes can be reduced, the enterprise cost is reduced, and the work efficiency is improved. Has high market efficiency.
附图说明Description of the drawings
图1为双工位自动涂胶生产线的立体结构图;Figure 1 is a three-dimensional structure diagram of a double-station automatic gluing production line;
图2为双工位自动涂胶生产线的结构正视图;Figure 2 is a front view of the structure of the double-station automatic gluing production line;
图3为控制连接示意图。Figure 3 is a schematic diagram of the control connection.
具体实施方式Detailed ways
下面结合附图1-3和实施例对本发明进一步说明:The present invention will be further described below in conjunction with the accompanying drawings 1-3 and embodiments:
如图1-2所示为双工位自动涂胶生产线,包括输送系统1,还包括:控制台2、称重装置3、供胶泵、连接管、支撑架4、第一涂胶装置5和第二涂胶装置6,所述输送 系统1与控制台2并排设置且输出端朝向控制台2,所述称重装置3设置在控制台2表面上且底部与其固定连接用于放置待涂胶的鞋体,所述支撑架4架设在控制台2上且与控制台2两侧连接,所述支撑架4上设有滑轨7,所述第一涂胶装置5设置在支撑架4顶部且由第一电机带动沿滑轨4横向滑动,所述第二涂胶装置6设置在支撑架4的侧臂上由第二电机带动水平转动,所述第一涂胶装置5和第二涂胶装置6通过连接管和供胶泵分别连接至不同的胶料桶,所述第一电机和第二电机由控制台2控制工作。As shown in Figure 1-2, it is a double-station automatic gluing production line, including conveying system 1, also including: console 2, weighing device 3, glue supply pump, connecting pipe, support frame 4, first gluing device 5 And the second gluing device 6, the conveying system 1 is arranged side by side with the console 2 and the output end faces the console 2, the weighing device 3 is arranged on the surface of the console 2 and the bottom is fixedly connected to it for placing Glue shoe body, the support frame 4 is erected on the console 2 and connected to both sides of the console 2, the support frame 4 is provided with a slide rail 7, and the first glue application device 5 is provided on the support frame 4 The top is driven by the first motor to slide horizontally along the slide rail 4. The second glue application device 6 is arranged on the side arm of the support frame 4 and is driven by the second motor to rotate horizontally. The first glue application device 5 and the second The glue application device 6 is respectively connected to different glue barrels through a connecting pipe and a glue supply pump, and the first motor and the second motor are controlled by the console 2 to work.
在另一实施例中,所述第一涂胶装置5包括:底座8、涂胶枪9、连接部10,所述底座8上设有滑轮,所述底座8与支撑架4滑动连接,所述滑轮由第一电机驱动,所述连接部10与底座8之间通过丝杆结构垂直滑动连接,所述连接部10上设有涂胶枪9,所述涂胶枪9通过连接管与供胶泵连接,所述涂胶枪9由控制台2控制工作。In another embodiment, the first gluing device 5 includes a base 8, a glue gun 9, and a connecting portion 10. The base 8 is provided with a pulley, and the base 8 is slidably connected to the support frame 4, so The pulley is driven by a first motor. The connecting portion 10 and the base 8 are vertically slidably connected by a screw structure. The connecting portion 10 is provided with a glue gun 9 which is connected to the supply through a connecting tube. The glue pump is connected, and the glue gun 9 is controlled by the console 2.
在另一实施例中,所述第二涂胶装置6包括转动部11、送料管、第三电机、泵头、胶嘴、控制阀和摆臂14,所述摆臂12固定连接在转动部11侧面,所述转动部11设置在支撑架4上由第二电机带动转动,所述摆臂14上设有泵头、第三电机、胶嘴和控制阀,所述泵头由第三电机驱动,所述送料管一端与连接管连接,另一端通过泵头连接至控制阀、所述控制阀连接胶嘴,所述控制阀、第三电机均由控制台2控制工作。In another embodiment, the second gluing device 6 includes a rotating part 11, a feeding pipe, a third motor, a pump head, a glue nozzle, a control valve, and a swing arm 14. The swing arm 12 is fixedly connected to the rotating part. On the side of 11, the rotating part 11 is arranged on the support frame 4 to be rotated by a second motor. The swing arm 14 is provided with a pump head, a third motor, a glue nozzle and a control valve, and the pump head is driven by a third motor. Driven, one end of the feeding pipe is connected to a connecting pipe, and the other end is connected to a control valve through a pump head, and the control valve is connected to a glue nozzle. The control valve and the third motor are both controlled by the console 2 to work.
在另一实施例中,所述称重装置3包括称重传感器、第四电机、底板12和与其滑动连接的顶板13,所述称重传感器设置在顶板13上且将其检测到的信号传输至控制台2,所述第四电机通过传送带或者齿轮带动嵌套在底板12上的顶板13纵向滑动。In another embodiment, the weighing device 3 includes a weighing sensor, a fourth motor, a bottom plate 12, and a top plate 13 slidably connected to it. The weighing sensor is arranged on the top plate 13 and transmits the detected signal. To the console 2, the fourth motor drives the top plate 13 nested on the bottom plate 12 to slide longitudinally through a conveyor belt or a gear.
在另一实施例中:考虑到方便第二涂胶装置注胶,该双工位自动涂胶生产线中待涂胶的鞋面上预设有用于填充胶料的凹槽。In another embodiment: in consideration of the convenience of the second glue application device to inject glue, a groove for filling rubber is preset on the shoe surface to be glued in the double-station automatic glue application production line.
在另一实施例中:考虑到第二涂胶装置的作用在于向凹槽内填充胶液来减少鞋体之间的重量差,因为鞋体一般厚度较薄,因此凹槽设计也较薄,所以选用密度更大的胶水,能够保证同等体积下,胶水所占重量更大,因此所述第一涂胶装置所涂胶水的密度小于第二涂胶装置所涂胶水。In another embodiment: considering that the function of the second gluing device is to fill the groove with glue to reduce the weight difference between the shoe bodies, because the shoe body is generally thinner, the groove design is also thinner, Therefore, selecting glue with a higher density can ensure that the weight of the glue is larger under the same volume, so the density of the glue applied by the first glue application device is lower than that of the second glue application device.
工作原理:将第一涂胶装置设置在支撑架上的顶部对鞋面进行涂胶,还在控制台上设置称重装置以及支撑架的侧面设置能够转动的第二涂胶装置,在涂胶完成后对涂胶后的鞋体进行称重,当重量差距超过预设值时,控制台控制第二涂胶装置工作,在鞋面上预设的凹槽内填充涂胶以此来减少左右鞋体的重量差。Working principle: The first gluing device is set on the top of the support frame to apply glue to the shoe surface, a weighing device is also set on the console and the second gluing device that can rotate is set on the side of the support frame. After completion, weigh the rubberized shoe body. When the weight difference exceeds the preset value, the console controls the second gluing device to work, filling the preset grooves on the shoe surface to reduce the left and right sides. The weight of the shoe body is poor.
控制方法:如图3所示,控制台上的键盘控制第一电机带动第一涂胶装置在支撑架上横向移动,第一涂胶装置上的底座与连接部之间还能通过丝杆实现垂直方向滑动,称重装置内的底板和顶板之间能够纵向滑动,涂胶中,通过控制台控制第一电机、第四电机的运行来实现涂胶枪的横向和纵向移动实现涂胶工作,当涂胶结束时,称重传感器将涂胶后的左、右鞋体重量值传送至控制台,控制台计算出重量差,决定是否启动第二涂胶装置,若重量差超过预设值,则控制重量较轻侧的第二电机工作,第二电机带动转动部摆动,使得摆臂上的胶嘴移动至鞋面上,控制台通过控制第三电机工作使得泵头将送料管内填充进胶料,而经过计算后,控制台通过控制控制阀的工作时间来实现注入鞋面上的胶料多少,进而实现重量误差的减少。Control method: As shown in Figure 3, the keyboard on the console controls the first motor to drive the first gluing device to move laterally on the support frame. The base and the connecting part of the first gluing device can also be realized by a screw rod. Sliding in the vertical direction, the bottom plate and the top plate in the weighing device can slide longitudinally. During gluing, the first and fourth motors are controlled by the console to realize the lateral and longitudinal movement of the glue gun to realize the glue application. When the glue application is over, the load cell will send the glued left and right shoe body weight values to the console. The console calculates the weight difference and decides whether to start the second glue application device. If the weight difference exceeds the preset value, The second motor on the lighter side is controlled to work. The second motor drives the rotating part to swing so that the glue nozzle on the swing arm moves to the upper. The console controls the third motor to work so that the pump head fills the feeding tube with glue After calculation, the console controls the working time of the control valve to realize the amount of rubber injected into the shoe surface, thereby reducing the weight error.
本发明在传统涂胶设备的基础上进行改进,相对于传统的左右鞋重量差较大需要重回生产线调整的问题,能够减少左右鞋体的重量误差,降低了企业成本,提高了工作效率,具有较高的市场效益。The present invention is improved on the basis of traditional gluing equipment. Compared with the traditional problem that the weight difference between the left and right shoes needs to be adjusted back to the production line, the weight error of the left and right shoes can be reduced, the enterprise cost is reduced, and the work efficiency is improved. Has high market efficiency.
本发明的实施例公布的是较佳的实施例,但并不局限于此,本领域的普通技术人员,极易根据上述实施例,领会本发明的精神,并做出不同的引申和变化,但只要不脱离本发明的精神,都在本发明的保护范围内。The embodiment of the present invention discloses a preferred embodiment, but it is not limited to this. Those of ordinary skill in the art can easily understand the spirit of the present invention and make different extensions and changes based on the above embodiments. However, as long as they do not depart from the spirit of the present invention, they are all within the protection scope of the present invention.