CN112509753B - A even rubber coating device of mica tape for H level calcination mica tape electromagnetic wire production - Google Patents

A even rubber coating device of mica tape for H level calcination mica tape electromagnetic wire production Download PDF

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Publication number
CN112509753B
CN112509753B CN202011301817.4A CN202011301817A CN112509753B CN 112509753 B CN112509753 B CN 112509753B CN 202011301817 A CN202011301817 A CN 202011301817A CN 112509753 B CN112509753 B CN 112509753B
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China
Prior art keywords
mica tape
box
electromagnetic wire
wire production
roller
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CN202011301817.4A
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CN112509753A (en
Inventor
顾新建
姚雪峰
宋健步
张军
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SHANGHAI SHENMAO MAGNET WIRE FACTORY
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SHANGHAI SHENMAO MAGNET WIRE FACTORY
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/16Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/30Drying; Impregnating

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention discloses a mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production, which comprises a base body, a supporting plate, unreeling rollers and an escalator, wherein an adjustable supporting seat is arranged at the lower end of the base body, base anti-skid patterns are arranged at the lower end of the adjustable supporting seat, a console is arranged in the middle of the upper end of the base body, a box supporting seat is arranged on the right side of the upper end of the base body, and a first box is fixed at the upper end of the box supporting seat. The even rubber coating device in mica tape for H level calcination mica tape electromagnetic wire production is provided with motor fixing base, first motor and flabellum, therefore the device can be to the glue solution quick air-dry in the mica tape outside, avoids the glue solution subsides, and its theory of operation is: the second motor drives the rolling roller and rotates, and the rolling roller rolls up the mica tape, starts first motor, and first motor drives the flabellum rotation, and the mica tape is air-dried through the flabellum, avoids the glue solution in the mica tape outside to take place to subside, has improved the quality performance of mica tape, has increased the practicality.

Description

A even rubber coating device of mica tape for H level calcination mica tape electromagnetic wire production
Technical Field
The invention relates to the technical field of gluing devices, in particular to a mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production.
Background
The H-level calcined mica tape is a mica tape using a polyester film as a substrate base material, has higher heat resistance, but has the problems of easy powder falling, reverse adhesion and the like when the calcined mica tape is used for producing electromagnetic wires, and finally can seriously reduce the performance of the electromagnetic wires. Through the offence, when producing and calcining the mica tape electromagnetic wire, the H-level calcining the mica tape is subjected to corona treatment, secondary online gluing and other treatments, so that the H-level calcining the mica tape electromagnetic wire has stable performance, a gluing device is needed when producing the mica tape, but the mica tape gluing device in the current market has a plurality of defects, such as:
1. The mica tape gluing device in the current market cannot evenly glue, and the structure of the mica tape gluing device in the current market has defects, so that the glue solution on the outer side of the mica tape cannot be uniform, the processing quality of the mica tape is reduced, and the performance of the mica tape is affected, and the mica tape gluing device in the current market is not practical;
2. The mica tape gluing device in the current market does not have the quick air-drying function, and because the structure of the mica tape gluing device in the current market has defects, the device lacks a mechanism capable of carrying out quick air-drying on the outer side gluing of the mica tape, so that the outer side gluing of the mica tape cannot be quickly air-dried, sedimentation occurs easily, the production quality of the mica tape is seriously affected, and the mica tape gluing device in the current market is not practical.
So we propose a mica tape uniform gluing device for H-grade calcined mica tape electromagnetic wire production, so as to solve the problems set forth in the above.
Disclosure of Invention
The invention aims to provide a mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production, which is used for solving the problems that the prior art cannot uniformly glue and has no rapid air drying function in the current market.
In order to achieve the above purpose, the present invention provides the following technical solutions: a mica tape even rubber coating device for H level calcination mica tape electromagnetic wire production, including base member, backup pad, unreel roller and staircase, the base member lower extreme is provided with adjustable supporting seat, and adjustable supporting seat lower extreme is provided with base anti-skidding line to be provided with the control cabinet in the middle of the base member upper end, base member upper end right side is provided with the box supporting seat, and box supporting seat upper end is fixed with first box to first box upper end connection second box, second box inner wall bottom is provided with adjustable brush roller seat, and adjustable brush roller seat constitutes rolling mechanism with the brush roller, and the brush roller is connected with the mica tape, first box inside has the glue solution, and threaded hole has been seted up to first box left side upper end to threaded hole constitutes threaded connection with the threaded rod, the intake valve is connected in the left side, and the lower extreme has seted up logical groove to lead to the inside fixed pulley that is provided with of groove, first box and second box are provided with first box motor, and second box motor top are provided with the second box motor to first roller seat and the second box motor connection second box, second box roller seat bottom is provided with rolling mechanism, and the rolling roller seat is provided with rolling mechanism with the conveyer belt pulley, and the rolling roller is provided with the rolling roller seat, and the rolling seat is provided with the rolling mechanism with the bottom to the left side, and the rolling roller is provided with the rolling seat, and the rolling seat is provided with the rolling mechanism.
Preferably, the number of the substrates is 1, the appearance of the substrates is a cuboid mechanism, and the substrates are parallel to the horizontal plane.
Preferably, the number of the adjustable supporting seats is 4, the adjustable supporting seats are symmetrically arranged around the center of the base body, and the height of the adjustable supporting seats is larger than that of the base body.
Preferably, the number of the first boxes is 1, the sizes of the first boxes are consistent with those of the second boxes, and the first boxes and the second boxes are of cuboid structures.
Preferably, the number of the brush rollers is 2, the length of the brush rollers is larger than the width of the mica tape, and the size of the brush rollers is smaller than the sizes of the first box body and the second box body.
Preferably, the number of the threaded holes is 2, the diameter of the threaded holes is larger than that of the threaded rods, and the length of the threaded rods is larger than the depth of the threaded holes.
Preferably, the number of the through grooves is 4, the length of the through grooves is larger than the width of the mica tape, and the through grooves are on the same horizontal line.
Preferably, the number of the drainage valves is 2, the drainage valves are respectively arranged below the front faces of the first box body and the second box body, and the connecting lines of the 2 drainage valves are vertical to the horizontal direction.
Preferably, the number of the winding rollers is 1, the size specification of the winding rollers is consistent with the size specification of the unwinding rollers, and the lengths of the winding rollers and the unwinding rollers are larger than the width of the mica tape.
Compared with the prior art, the invention has the beneficial effects that:
1. this a mica tape even rubber coating device for H level calcination mica tape electromagnetic wire production is provided with first box, second box, brush gyro wheel, rolling roller, unreel roller and second motor, consequently the device can evenly glue to the mica tape, and its theory of operation is: a section of mica tape is pulled out from the unreeling roller to pass through the through grooves in the first box body and the second box body, the mica tape is fixed on the reeling roller, the second motor is started, the second motor drives the reeling roller to rotate through the belt and the belt pulley, the reeling roller reels the mica tape, the unreeling roller conveys the mica tape, the mica tape passes through the through grooves and contacts with the brush roller, the brush roller is smeared with glue solution on the outer side of the mica tape, the mica tape is smeared uniformly, and finally the mica tape is reeled on the reeling roller, so that the practicability is improved;
2. The even rubber coating device in mica tape for H level calcination mica tape electromagnetic wire production is provided with motor fixing base, first motor and flabellum, therefore the device can be to the glue solution quick air-dry in the mica tape outside, avoids the glue solution subsides, and its theory of operation is: the second motor drives the rolling roller and rotates, and the rolling roller rolls up the mica tape, starts first motor, and first motor drives the flabellum rotation, and the mica tape is air-dried through the flabellum, avoids the glue solution in the mica tape outside to take place to subside, has improved the quality performance of mica tape, has increased the practicality.
Drawings
FIG. 1 is a schematic view of the front partial cutaway structure of the present invention;
FIG. 2 is a schematic elevational view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic view of the bottom structure of the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 1A according to the present invention;
fig. 6 is an enlarged schematic view of the structure of fig. 1 at B according to the present invention.
In the figure: 1. a base; 2. an adjustable support base; 3. anti-skid patterns of the base; 4. a console; 5. a box body supporting seat; 6. a first case; 7. a second case; 8. an adjustable brush roller mount; 9. a brush roller; 10. a mica tape; 11. glue solution; 12. a threaded hole; 13. a threaded rod; 14. a water inlet valve; 15. a through groove; 16. a fixed pulley; 17. a drain valve; 18. a motor fixing seat; 19. a first motor; 20. a fan blade; 21. a support plate; 22. a support column; 23. winding the fixing seat; 24. winding roller; 25. unreeling the roller; 26. a belt; 27. a belt pulley; 28. a second motor; 29. an escalator; 30. a universal wheel; 31. an outer fixing seat; 32. and an outer fixed pulley.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: a mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production comprises a base body 1, an adjustable supporting seat 2, a base anti-skid pattern 3, a control console 4, a box supporting seat 5, a first box 6, a second box 7, an adjustable brush roller seat 8, a brush roller 9, a mica tape 10, glue solution 11, a threaded hole 12, a threaded rod 13, a water inlet valve 14, a through groove 15, a fixed pulley 16, a drain valve 17, a motor fixing seat 18, a first motor 19, a fan blade 20, a supporting plate 21, a supporting column 22, a winding fixing seat 23, a winding roller 24, an unwinding roller 25, a belt 26, a belt pulley 27, a second motor 28, an escalator 29, a universal wheel 30, an outer fixing seat 31 and an outer fixed pulley 32, wherein the lower end of the base body 1 is provided with the adjustable supporting seat 2, the lower end of the adjustable supporting seat 2 is provided with the base anti-skid pattern 3, the middle of the upper end of the base body 1 is provided with the control console 4, the right side of the upper end of the base body 1 is provided with a box body supporting seat 5, the upper end of the box body supporting seat 5 is fixedly provided with a first box body 6, the upper end of the first box body 6 is connected with a second box body 7, the bottom of the inner wall of the second box body 7 is provided with an adjustable brush roller seat 8, the adjustable brush roller seat 8 and a brush roller 9 form a rolling mechanism, the brush roller 9 is connected with a mica tape 10, glue solution 11 is arranged in the first box body 6, the upper end of the left side of the first box body 6 is provided with a threaded hole 12, the threaded hole 12 and the threaded rod 13 form threaded connection, the left side of the threaded rod 13 is connected with a water inlet valve 14, the lower end of the threaded rod 13 is provided with a through groove 15, a fixed pulley 16 is arranged in the through groove 15, the front of the first box body 6 and the second box body 7 is provided with a drain valve 17, the top end of the second box body 7 is provided with a motor fixing seat 18, the motor fixing seat 18 is connected with a first motor 19, the first motor 19 is connected with the flabellum 20, the backup pad 21 passes through support column 22 to be set up in base member 1 upper end, and backup pad 21 upper end is fixed with rolling fixing base 23, and rolling fixing base 23 and rolling roller 24 constitute rolling mechanism, unreel roller 25 and rolling roller 24 and set up about backup pad 21 bilateral symmetry, and the rolling roller 24 outside is provided with the belt pulley 27, and the belt pulley 27 passes through belt 26 and connects second motor 28, staircase 29 sets up in base member 1 left end, and staircase 29 bottom is provided with universal wheel 30, second box 7 right-hand member below is provided with outside fixing base 31, and outside fixing base 31 and outside fixed pulley 32 constitute rolling mechanism.
The base member 1 has 1, and the appearance of base member 1 is cuboid mechanism to base member 1 is parallel with the horizontal plane, guarantees that base member 1 can place on the horizontal plane steadily, and base member 1 can not rock and incline, makes the device stable in structure reasonable, has increased the practicality.
The adjustable supporting seat 2 has 4, and the adjustable supporting seat 2 is around the center bilateral symmetry setting of base member 1 to the height that the height of adjustable supporting seat 2 is greater than base member 1 guarantees that adjustable supporting seat 2 can support base member 1 and base member 1 can not rock and incline steadily, makes the device stable in structure reasonable, has increased the practicality.
The first box 6 has 1, and the size of the first box 6 is unanimous with the size of the second box 7 to the appearance of first box 6 and second box 7 is cuboid structure, guarantees that second box 7 can be fixed in first box 6 upper end steadily, and second box 7 can not slope and rock, makes the device stable in structure reasonable, has increased the practicality.
2 Brush gyro wheels 9 have, and the length of brush gyro wheel 9 is greater than the width of mica tape 10 to the size of brush gyro wheel 9 is less than the size of first box 6 and second box 7, guarantees that brush gyro wheel 9 can be to the rubber coating of mica tape 10, and the mica tape 10 can be completely by the rubber coating, makes the device stable in structure reasonable, has increased the practicality.
The threaded holes 12 are 2, the diameter of the threaded holes 12 is larger than that of the threaded rods 13, the length of the threaded rods 13 is larger than that of the threaded holes 12, the threaded rods 13 can be smoothly inserted into the threaded holes 12, and the threaded rods 13 can penetrate through the threaded holes 12, so that the device is stable and reasonable in structure, and the practicability is improved.
The number of through grooves 15 is 4, the length of the through grooves 15 is greater than the width of the mica tape 10, the through grooves 15 are on the same horizontal line, the mica tape 10 is ensured to pass through the through grooves 15, and the mica tape 10 cannot rub with the through grooves 15, so that the device is stable and reasonable in structure, and the practicability is improved.
The number of the drain valves 17 is 2, the drain valves 17 are respectively arranged below the front sides of the first box body 6 and the second box body 7, the connecting lines of the 2 drain valves 17 are vertical to the horizontal direction, the drain valves 17 are guaranteed to completely drain out the glue solution 11, and the drain valves 17 can be stably fixed on the outer sides of the first box body 6 and the second box body 7, so that the device is stable and reasonable in structure, and the practicability is improved.
The rolling roller 24 has 1, and the dimension specification of rolling roller 24 is unanimous with the dimension specification of unreeling roller 25 to the length of rolling roller 24 and unreeling roller 25 is greater than the width of mica tape 10, guarantees that rolling roller 24 can wind the mica tape 10, and unreels roller 25 and can emit the mica tape 10, makes the device stable in structure reasonable, has increased the practicality.
Working principle: when the mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production is used, the device is firstly transported to a working place to be placed, the height of an adjustable supporting seat 2 at the lower end of a base body 1 is adjusted by a wrench, the lower end of the base body 1 is ensured not to be contacted with ground water, the oxidation corrosion of the ground water to the base body 1 is prevented, the service life of the device is further influenced, next, the preparation work is started, a section of mica tape 10 is pulled out from an unreeling roller 25 at the lower end of a supporting plate 21 at the upper end of the base body 1, the mica tape 10 is passed through grooves 15 in a first box 6 and a second box 7, then the mica tape 10 is fixed on a reeling roller 24 at the left side of the upper end of the supporting plate 21, a control console 4 at the upper end of the base body 1 is controlled to start a second motor 28 at the left side of the upper end of the supporting plate 21, and the second motor 28 works, the second motor 28 drives the rolling roller 24 in the rolling fixed seat 23 to rotate through the belt 26 and the belt pulley 27, the rolling roller 24 rolls the mica tape 10, the unreeling roller 25 conveys the mica tape 10 under the transmission of the rolling roller 24, the mica tape 10 passes through the through grooves 15 in the first box body 6 and the second box body 7 and contacts with the brush roller 9, the brush roller 9 is smeared with the glue solution 11 outside the mica tape 10, the mica tape 10 is smeared uniformly and finally rolled on the rolling roller 24, the rolling roller 24 drives the rolling roller 24 to rotate, the first motor 19 is started by the control console 4 at the upper end of the control substrate 1, the first motor 19 drives the fan blade 20 to rotate, the mica tape 10 is air-dried through the fan blade 20, the glue solution 11 outside the mica tape 10 is prevented from sedimentation, the quality performance of the mica tape 10 is improved, a series of work is completed, what is not described in detail in this specification is prior art known to those skilled in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.

Claims (7)

1. A even rubber coating device of mica tape that is used for H level to calcine mica tape electromagnetic wire production, includes base member (1), backup pad (21), unreels roller (25) and staircase (29), its characterized in that: the utility model discloses a novel water dispenser, including base body (1), adjustable supporting seat (2), base antiskid line (3) are provided with to base body (1) lower extreme, and be provided with control cabinet (4) in the middle of base body (1) upper end, base body (1) upper end right side is provided with box supporting seat (5), and box supporting seat (5) upper end is fixed with first box (6), and first box (6) upper end connection second box (7), second box (7) inner wall bottom is provided with adjustable brush roller seat (8), and adjustable brush roller seat (8) and brush gyro wheel (9) constitution rolling mechanism, and brush gyro wheel (9) are connected with mica tape (10), first box (6) inside has glue solution (11), and threaded hole (12) are seted up to first box (6) left side upper end, and threaded rod (13) constitute threaded connection, inlet valve (14) are connected in the left side of box (13) lower extreme, and open and are equipped with logical groove (15), and open groove (15) and second box (7) are provided with positive (17) and second box (17) are provided with drain valve (17), and motor fixing base (18) are connected with first motor (19), first motor (19) are connected with flabellum (20), backup pad (21) are provided with in base member (1) upper end through support column (22), and backup pad (21) upper end is fixed with rolling fixing base (23), and rolling fixing base (23) and rolling roller (24) constitute rolling mechanism, unreel roller (25) and rolling roller (24) are about backup pad (21) upper and lower symmetry setting, and rolling roller (24) outside is provided with belt pulley (27), and belt pulley (27) pass through belt (26) and connect second motor (28), staircase (29) set up in base member (1) left end, and staircase (29) bottom is provided with universal wheel (30), second box (7) right-hand member below is provided with outside fixing base (31), and outside fixing base (31) and outside fixed pulley (32) constitute rolling mechanism;
the number of the matrixes (1) is 1, the appearance of the matrixes (1) is a cuboid mechanism, and the matrixes (1) are parallel to the horizontal plane;
The number of the adjustable supporting seats (2) is 4, the adjustable supporting seats (2) are symmetrically arranged around the center of the base body (1), and the height of the adjustable supporting seats (2) is larger than that of the base body (1).
2. The mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production according to claim 1, wherein the device comprises the following components: the number of the first boxes (6) is 1, the size of the first boxes (6) is consistent with that of the second boxes (7), and the first boxes (6) and the second boxes (7) are of cuboid structures.
3. The mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production according to claim 1, wherein the device comprises the following components: the number of the brush rollers (9) is 2, the length of the brush rollers (9) is larger than the width of the mica tape (10), and the size of the brush rollers (9) is smaller than the sizes of the first box body (6) and the second box body (7).
4. The mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production according to claim 1, wherein the device comprises the following components: the number of the threaded holes (12) is 2, the diameter of the threaded holes (12) is larger than that of the threaded rod (13), and the length of the threaded rod (13) is larger than the depth of the threaded holes (12).
5. The mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production according to claim 1, wherein the device comprises the following components: the number of the through grooves (15) is 4, the length of the through grooves (15) is larger than the width of the mica tape (10), and the through grooves (15) are on the same horizontal line.
6. The mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production according to claim 1, wherein the device comprises the following components: the number of the drainage valves (17) is 2, the drainage valves (17) are respectively arranged below the front sides of the first box body (6) and the second box body (7), and the connecting lines of the 2 drainage valves (17) are vertical to the horizontal direction.
7. The mica tape uniform gluing device for H-level calcined mica tape electromagnetic wire production according to claim 1, wherein the device comprises the following components: the number of the winding rollers (24) is 1, the size specification of the winding rollers (24) is consistent with that of the unwinding rollers (25), and the lengths of the winding rollers (24) and the unwinding rollers (25) are larger than the width of the mica tape (10).
CN202011301817.4A 2020-11-19 2020-11-19 A even rubber coating device of mica tape for H level calcination mica tape electromagnetic wire production Active CN112509753B (en)

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DE212020000133U1 (en) * 2020-01-02 2020-09-07 Wujiang Jinfu textile finishing factory A drying device for textile production with even drying
CN211660362U (en) * 2020-01-16 2020-10-13 姜春雨 Gluing device for mica tape production
CN111243797A (en) * 2020-02-25 2020-06-05 江苏冰城氢能科技有限公司 Wrapping device and method for organic silicon less-glue mica tape
CN211687657U (en) * 2020-03-07 2020-10-16 保定诺泰绝缘材料制造有限公司 High-temperature calcination type mica tape winding and cutting device
CN213877688U (en) * 2020-11-19 2021-08-03 上海申茂电磁线有限公司 A even rubber coating device of mica tape for H level calcines production of mica tape electromagnetism line

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