CN217190564U - Automatic glue pouring production line of V-shaped filter - Google Patents
Automatic glue pouring production line of V-shaped filter Download PDFInfo
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- CN217190564U CN217190564U CN202123431232.7U CN202123431232U CN217190564U CN 217190564 U CN217190564 U CN 217190564U CN 202123431232 U CN202123431232 U CN 202123431232U CN 217190564 U CN217190564 U CN 217190564U
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Abstract
The utility model discloses an automatic encapsulating production line of V type filter, material loading transfer chain including direction of delivery setting, A face encapsulating mechanism, the flowing water glues the transfer chain that dries in the air, filter tilting mechanism, B face encapsulating mechanism and unloading transfer chain, the workman is in material loading transfer chain department transport material loading, material loading transfer chain output butt joint is provided with the A face encapsulating mechanism that carries out the encapsulating to filter A face, A face encapsulating mechanism output butt joint is provided with the flowing water that is used for drying in the air to glue the transfer chain, the flowing water is dried in the air and is glued transfer chain output butt joint and be provided with the filter tilting mechanism of 180 with filter upset, filter tilting mechanism output butt joint is provided with the B face encapsulating mechanism that carries out the encapsulating to filter B face, B face encapsulating mechanism output butt joint is provided with the unloading transfer chain that is used for getting the material. In this way, the utility model discloses can quantitative extrusion encapsulating, at the uniform velocity encapsulating, the encapsulating highly uniform, the time of unified drying, it is controllable to dry in the air the gluey time, can replace artifical upset filter core.
Description
Technical Field
The utility model relates to a filter production technical field especially relates to an automatic encapsulating production line of V type filter.
Background
Along with the continuous expansion of animal husbandry new trend market in recent years, animal husbandry customer is to filter performance and purchase volume continuous improvement, and at present domestic V type filter is mostly adopted artifical encapsulating mode to go on, and artifical encapsulating has following several problems: the glue filling amount cannot be controlled, the glue application amount of each V-shaped filter is inconsistent, and the bottom leakage phenomenon occurs on part of the V-shaped filters; the glue filling speed cannot be controlled, so that the glue filling height is not uniform, and the phenomena of glue overflow and resistance increase of the V-shaped filter are caused; the glue drying time cannot be well controlled, the glue is carried to a workbench by manpower to be dried, and is turned over and filled by manpower, the operation is complicated, the glue is turned over without being completely dried, the phenomenon of upside-down hanging of the glue occurs, and the filtering effect is influenced; the glue filling speed is slow, the number of workers is large, time and labor are wasted, the capacity is 260 in 8 people per day, and the production cost is high.
Based on the defects and shortcomings, the existing technology needs to be improved, and an automatic glue filling production line for the V-shaped filter is designed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides an automatic encapsulating production line of V type filter, can quantitative extrusion encapsulating, at the uniform velocity encapsulating, the encapsulating highly uniform, the time of drying in unison, the glue drying time is controllable, can replace artifical upset filter core, and production speed is fast.
In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides an automatic encapsulating production line of V type filter, this kind of automatic encapsulating production line of V type filter includes the material loading transfer chain that sets up along direction of delivery, the mechanism is irritated to the A face, the flowing water dries in the air glues the transfer chain, filter tilting mechanism, B face mechanism and unloading transfer chain irritates, the workman is in material loading transfer chain department transport material loading, material loading transfer chain output butt joint is provided with the A face mechanism of encapsulating to filter A face, A face mechanism output butt joint is provided with the flowing water that is used for drying in the air to glue and dries in the air the transfer chain, flowing water is dried in the air and is glued transfer chain output butt joint and is provided with the filter tilting mechanism that overturns 180 with the filter, filter tilting mechanism output butt joint is provided with the B face mechanism of encapsulating to filter B face, B face mechanism output butt joint is provided with the unloading transfer chain that is used for getting the material.
Preferably, the A-side glue pouring mechanism comprises a feeding positioning mechanism, a three-shaft glue pouring manipulator and a glue pouring machine, the rear side of the feeding positioning mechanism is provided with a three-shaft glue pouring manipulator for uniform-speed quantitative glue pouring, the rear side of the three-shaft glue pouring manipulator is provided with the glue pouring machine in a butt joint mode, the three-shaft glue pouring manipulator comprises a three-shaft driving module and a quantitative glue pouring module driven by the three-shaft driving module, the quantitative glue pouring module comprises a glue valve, a glue pouring cylinder, a glue pouring press block, a glue valve nozzle, an O-shaped ring, a mixing tube fixing nozzle and a mixing tube, the glue valve is installed on a sliding block of the three-shaft driving module, a glue pouring cavity is internally arranged in the glue valve, the upper portion of the glue valve is provided with the glue pouring cylinder, a piston rod of the glue pouring cylinder extends into the glue pouring cavity and is provided with the glue pouring press block on the piston rod, the lower portion of the glue valve is provided with the glue valve nozzle, the glue injecting holes are arranged on the glue valve nozzle in an array mode, and the joint of the glue valve and the glue valve is sealed through the O-shaped hole, the mixing tube fixing nozzle is installed at the discharge port at the lower end of the rubber valve nozzle, the mixing tube is installed at the lower end of the mixing tube fixing nozzle, and the rubber valve is communicated with the rubber storage barrel of the rubber pouring machine through a hose.
Preferably, the glue-pouring machine further comprises a glue-pouring machine electric control cabinet and a three-color alarm lamp.
Preferably, the feeding positioning mechanism comprises a feeding conveying line, a limiting guide rod, a start-stop photoelectric switch, a stopper and a guide correcting assembly, the limiting guide rod is mounted on a support of the feeding conveying line, the start-stop photoelectric switch is mounted on the support of the feeding conveying line, the stopper is mounted at the tail end of the conveying of the feeding conveying line and driven to lift by a jacking cylinder, and the guide correcting assembly is further mounted on two sides of the support of the feeding conveying line.
Preferably, the filter tilting mechanism includes upset frame, belt conveyor line, power pack, lifter plate, presss from both sides the material cylinder, moves the carrier, (holding) chuck and servo motor, install the belt conveyor line on the workstation of upset frame, install the photoelectric sensor that detects the product and target in place on the belt conveyor line and block the dam module of product, install power pack on the upset frame roof, power pack drive lifter plate reciprocates, install relative double-layered material cylinder on the lifter plate, two double-layered material cylinder drive move the carrier in opposite directions or remove dorsad, move the carrier and pass through linear slide rail and power pack sliding connection, two move carrier lower part cartridges and have the (holding) chuck that can rotate, one of them (holding) chuck is rotated by servo motor drive, servo motor installs on moving the carrier.
Preferably, the feeding conveying line, the A-side glue filling mechanism, the flowing water glue drying conveying line, the filter overturning mechanism, the B-side glue filling mechanism and the discharging conveying line are in transitional connection through a balance plate.
Compared with the prior art, the beneficial effects of the utility model are that:
the glue storage barrel is matched with the glue filling cylinder, so that glue filling can be extruded quantitatively, the glue application amount of each V-shaped filter is consistent, and the problem of bottom leakage of the V-shaped filter is solved;
the three-axis driving module can perform uniform glue filling, the glue filling height is consistent, and the problems of glue overflow and resistance increase of the V-shaped filter are solved;
the arrangement of the flowing water glue drying conveying line can unify the glue drying time, and the glue drying time is controlled by the conveying speed, so that the problem of manual glue drying in a conveying way is solved;
the filter element can replace manual overturning;
the problem of during artifical encapsulating speed slow, the personnel selection is many is solved.
Drawings
Fig. 1 is a schematic structural diagram of an automatic glue pouring production line of a V-shaped filter.
Fig. 2 is a top view of an automated V-bank filter glue filling line.
Fig. 3 is a schematic structural view of an a-side glue pouring mechanism of an automatic glue pouring production line of a V-shaped filter.
Fig. 4 is a schematic structural view of a quantitative glue filling module of an automatic glue filling production line of a V-shaped filter.
Fig. 5 is a schematic structural diagram of a filter turnover mechanism of an automatic glue-pouring production line of a V-shaped filter.
FIG. 6 is a side view of a filter turnover mechanism of an automated V-shaped filter glue pouring production line.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to make clear and definite definitions of the protection scope of the present invention.
Referring to fig. 1 to 6, an embodiment of the present invention includes:
an automatic glue filling production line of a V-shaped filter, which comprises a feeding conveying line 1, an A-side glue filling mechanism 2 and a flowing water glue drying conveying line 3 which are arranged along the conveying direction, filter tilting mechanism 4, B face encapsulating mechanism 5 and unloading transfer chain 6, the workman is in the transport material loading of 1 department of material loading transfer chain, 1 output butt joint of material loading transfer chain is provided with the A face encapsulating mechanism 2 that carries out the encapsulating to filter A face, 2 output butt joints of A face encapsulating mechanism are provided with the flowing water that is used for drying in the air the gluey transfer chain 3, 3 output butt joints of flowing water drying in the air the gluey transfer chain are provided with filter tilting mechanism 4 with filter upset 180, 4 output butt joints of filter tilting mechanism are provided with the B face encapsulating mechanism 5 that carries out the encapsulating to filter B face, 5 output butt joints of B face encapsulating mechanism are provided with the unloading transfer chain 6 that is used for getting the material.
The a-side glue pouring mechanism 2 comprises a feeding positioning mechanism 21, a three-axis glue pouring manipulator 22 and a glue pouring machine 23, the rear side of the feeding positioning mechanism 21 is provided with the three-axis glue pouring manipulator 22 for uniform-speed quantitative glue pouring, the rear side of the three-axis glue pouring manipulator 22 is provided with the glue pouring machine 23 in a butt joint manner, the three-axis glue pouring manipulator 22 comprises a three-axis driving module 221 and a quantitative glue pouring module 222 driven by the three-axis driving module, the quantitative glue pouring module 222 comprises a glue valve 2221, a glue pouring cylinder 2222, a glue pouring pressure block 2223, a glue valve nozzle 2224, an O-shaped ring 2225, a mixing pipe fixed nozzle 2226 and a mixing pipe 2227, a glue valve sliding block 2221 is installed on the three-axis driving module 221, a glue pouring cavity is arranged in the glue valve 2221, a glue pouring cylinder 2222 is installed on the upper portion of the glue valve 2221, a piston rod of the glue pouring cylinder 2222 extends into the glue pouring cavity and a glue pouring pressure block 2223 is installed on the piston rod, a glue pouring pressure block 2224 is installed on the lower portion of the glue valve 2221, the glue valve nozzle 2224 is provided with the hole of annotating in array, glues valve 2221 and glues valve nozzle 2224 junction and seals through O type circle 2225, glues valve nozzle 2224 lower extreme discharge gate and installs mixing tube fixed mouth 2226, and mixing tube 2227 is installed to mixing tube fixed mouth 2226 lower extreme, glue valve 2221 switches on through hose and the storage of glue machine 23 and glues bucket 231.
The glue-pouring machine 23 also comprises a glue-pouring machine electric control cabinet 232 and a three-color alarm lamp 233.
The feeding positioning mechanism 21 comprises a feeding conveying line 211, a limiting guide rod 212, a start-stop photoelectric switch 213, a stopper 214 and a guide correcting assembly 215, the limiting guide rod 212 is installed on a support of the feeding conveying line 211, the start-stop photoelectric switch 213 is installed on the support of the feeding conveying line 211, the stopper 214 is installed at the conveying tail end of the feeding conveying line 211, the stopper 214 is driven to lift by a jacking cylinder, and the guide correcting assembly 215 is further installed on two sides of the support of the feeding conveying line 211.
The filter turnover mechanism 4 comprises a turnover rack 41, a belt conveying line 42, a power unit 43, a lifting plate 44, a material clamping cylinder 45, a transfer rack 46, a chuck plate 47 and a servo motor 48, a belt conveyor line 42 is arranged on a workbench of the overturning frame 41, a photoelectric sensor 421 for detecting the in-place position of a product and a material blocking module 422 for blocking the product are arranged on the belt conveyor line 42, a power unit 43 is arranged on a top plate of the overturning frame 41, the power unit 43 drives a lifting plate 44 to move up and down, opposite material clamping cylinders 45 are arranged on the lifting plate 44, two material clamping cylinders 45 drive a moving frame 46 to move in opposite directions or in reverse directions, the moving frame 46 is connected with the power unit 43 in a sliding way through a linear slide rail, a rotatable chuck plate 47 is inserted at the lower part of the two moving frame 46, one of the chucks 47 is driven to rotate by a servo motor 48, and the servo motor 48 is mounted on the carriage 46.
The feeding conveyor line 1, the A-side glue filling mechanism 2, the flowing water glue drying conveyor line 3, the filter turnover mechanism 4, the B-side glue filling mechanism 5 and the blanking conveyor line 6 are in transitional connection through the balance plate 7.
The utility model relates to a V type filter automation glue-pouring production line during operation, the V type filter is transported to material conveying line 1 by the workman after the completion of assembling, the V type filter is transported to feeding positioning mechanism 21, start-stop photoelectric switch 213 scans the V type filter and immediately sends the electric signal to stopper 214, stopper 214 rises and blocks the V type filter that is moving forward, the V type filter touches stopper assembly line and immediately stops the operation, the direction of starting assembly line both sides is normalized the subassembly 215 and is carried out the position correction to the V type filter simultaneously, after the completion of positioning work, feeding positioning mechanism 21 generates electricity the signal and gives triaxial glue-pouring machine manipulator 22, triaxial drive module 221 drives quantitative glue-pouring module 222 and moves to the programming preset position, the electricity generation signal gives glue-pouring machine 23, glue-pouring machine glue storage bucket 231 begins to start the glue-feeding, drive module 221 constantly generates electricity the signal according to the programming and sets for route and speed and controls the start-stop action for the glue-pouring machine, the piston rod of the glue filling cylinder 2222 extends to extrude glue in the cavity of the glue valve 2221, the glue is extruded and coated on the V-shaped filter through the glue injection hole of the glue valve nozzle 2224 and the mixing pipe 2227, after the glue filling of the surface A of the V-shaped filter is completed, the V-shaped filter is sent to the flowing water glue drying conveying line 3, after the glue is dried, the V-shaped filter flows to the filter overturning mechanism 4, the V-shaped filter is clamped, lifted and overturned by the filter overturning mechanism 4, the surface A which is originally upwards overturned downwards, the surface B of the V-shaped filter is upwards facing, the V-shaped filter is sent to the surface B glue filling mechanism 5, the surface B glue filling mechanism 5 starts to position the V-shaped filter, the surface B glue filling mechanism 5 starts to fill glue according to a set path and speed, and after the glue filling of the surface B is completed, the V-shaped filter is sent to the conveying line 6 to flow into the next working procedure.
The utility model relates to an automatic encapsulating production line of V type filter can quantitative extrusion encapsulating, at the uniform velocity encapsulating, and the encapsulating highly uniform, the time of drying in the air in unison, it is controllable to dry in the air the gluey time, can replace artifical upset filter core, and production speed is fast.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (6)
1. The utility model provides an automatic encapsulating production line of V type filter which characterized in that: this kind of automatic encapsulating production line of V type filter includes the material loading transfer chain that sets up along direction of delivery, A face encapsulating mechanism, flowing water dries in the air and glues the transfer chain, filter tilting mechanism, B face encapsulating mechanism and unloading transfer chain, the workman carries the material loading in material loading transfer chain department, material loading transfer chain output butt joint is provided with the A face encapsulating mechanism that carries out the encapsulating to filter A face, A face encapsulating mechanism output butt joint is provided with the flowing water that is used for drying in the air gluey transfer chain, flowing water dries in the air and glues the transfer chain output butt joint and is provided with 180 filter tilting mechanism with the filter upset, filter tilting mechanism output butt joint is provided with the B face encapsulating mechanism that carries out the encapsulating to filter B face, B face encapsulating mechanism output butt joint is provided with the unloading transfer chain that is used for getting the material.
2. The automatic glue pouring production line of the V-shaped filter as claimed in claim 1, characterized in that: the glue pouring mechanism for the surface A comprises a feeding positioning mechanism, a three-axis glue pouring manipulator and a glue pouring machine, wherein the rear side of the feeding positioning mechanism is provided with a three-axis glue pouring manipulator for uniform-speed quantitative glue pouring, the rear side of the three-axis glue pouring manipulator is provided with the glue pouring machine in a butt joint mode, the three-axis glue pouring manipulator comprises a three-axis driving module and a quantitative glue pouring module driven by the three-axis driving module, the quantitative glue pouring module comprises a glue valve, a glue pouring cylinder, a glue pouring pressing block, a glue valve nozzle, an O-shaped ring, a mixing pipe fixing nozzle and a mixing pipe, the glue valve is installed on a sliding block of the three-axis driving module, a glue pouring cavity is internally arranged in the glue valve, the glue pouring cylinder is installed at the upper part of the glue valve, a piston rod of the glue pouring cylinder extends into the glue pouring cavity and is provided with the glue pouring pressing block on the piston rod, the glue valve nozzle is provided with glue pouring holes in an array mode, and the joint of the glue valve and the glue valve nozzle is sealed through the O-shaped ring, the mixing tube fixing nozzle is installed at the discharge port at the lower end of the rubber valve nozzle, the mixing tube is installed at the lower end of the mixing tube fixing nozzle, and the rubber valve is communicated with the rubber storage barrel of the rubber pouring machine through a hose.
3. The automatic glue pouring production line of the V-shaped filter as claimed in claim 2, characterized in that: the glue-pouring machine also comprises a glue machine electric control cabinet and a three-color alarm lamp.
4. The automatic glue pouring production line of the V-shaped filter as claimed in claim 2, characterized in that: pay-off positioning mechanism includes pay-off transfer chain, spacing guide bar, opens and stops photoelectric switch, stopper and direction and reforms the subassembly, install spacing guide bar on the support of pay-off transfer chain, install on the support of pay-off transfer chain and open and stop photoelectric switch, the stopper is installed to the transport end of pay-off transfer chain, and the stopper is gone up and down by jacking cylinder drive, and the direction is still installed to pay-off transfer chain support both sides and is reformd the subassembly.
5. The automatic glue pouring production line of the V-shaped filter as claimed in claim 1, characterized in that: the filter tilting mechanism is including upset frame, belt conveyor line, power pack, lifter plate, press from both sides the material cylinder, move carrier, (holding) chuck and servo motor, install the belt conveyor line on the workstation of upset frame, install the photoelectric sensor that the detection product targets in place on the belt conveyor line and block the dam module of product, install power pack on the upset frame roof, power pack drive lifter plate reciprocates, install relative double-layered material cylinder on the lifter plate, two press from both sides the material cylinder drive and move carrier in opposite directions or remove dorsad, move the carrier and pass through linear slide rail and power pack sliding connection, two move carrier lower part cartridges and have can the pivoted (holding) chuck, one of them (holding) chuck is rotated by servo motor drive, servo motor installs on moving the carrier.
6. The automatic glue pouring production line of the V-shaped filter as claimed in claim 1, characterized in that: the feeding conveying line, the A-side glue pouring mechanism, the flowing water glue drying conveying line, the filter turnover mechanism, the B-side glue pouring mechanism and the discharging conveying line are in transitional connection through the balance plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123431232.7U CN217190564U (en) | 2021-12-30 | 2021-12-30 | Automatic glue pouring production line of V-shaped filter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123431232.7U CN217190564U (en) | 2021-12-30 | 2021-12-30 | Automatic glue pouring production line of V-shaped filter |
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| CN217190564U true CN217190564U (en) | 2022-08-16 |
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| CN202123431232.7U Active CN217190564U (en) | 2021-12-30 | 2021-12-30 | Automatic glue pouring production line of V-shaped filter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114392890A (en) * | 2021-12-30 | 2022-04-26 | 苏州悠远环境科技有限公司 | Automatic glue pouring production line for V-shaped filter and production process thereof |
-
2021
- 2021-12-30 CN CN202123431232.7U patent/CN217190564U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114392890A (en) * | 2021-12-30 | 2022-04-26 | 苏州悠远环境科技有限公司 | Automatic glue pouring production line for V-shaped filter and production process thereof |
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