CN114195511A - 一种表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法及应用 - Google Patents
一种表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法及应用 Download PDFInfo
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- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 229910002113 barium titanate Inorganic materials 0.000 title claims abstract description 74
- 239000000919 ceramic Substances 0.000 title claims abstract description 73
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 238000006243 chemical reaction Methods 0.000 claims abstract description 14
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 28
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 21
- 238000007639 printing Methods 0.000 claims description 21
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 20
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- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 claims description 10
- KHLVKKOJDHCJMG-QDBORUFSSA-L indigo carmine Chemical compound [Na+].[Na+].N/1C2=CC=C(S([O-])(=O)=O)C=C2C(=O)C\1=C1/NC2=CC=C(S(=O)(=O)[O-])C=C2C1=O KHLVKKOJDHCJMG-QDBORUFSSA-L 0.000 claims description 9
- 229960003988 indigo carmine Drugs 0.000 claims description 9
- 235000012738 indigotine Nutrition 0.000 claims description 9
- 239000004179 indigotine Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
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- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 7
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- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 claims description 5
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 33
- 239000004408 titanium dioxide Substances 0.000 abstract description 15
- 230000005684 electric field Effects 0.000 abstract description 5
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 6
- 238000005286 illumination Methods 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 229910052788 barium Inorganic materials 0.000 description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
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Abstract
本发明公开了一种表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法及应用,通过3D打印钛酸钡压电陶瓷,并在陶瓷表面生长二氧化钛纳米线阵列,得到表面生长二氧化钛纳米线阵列的钛酸钡陶瓷支架,将该支架应用于压电‑光催化降解有机染料。钛酸钡压电材料在外力作用下,发生形变,能够产生内建电场,从而影响光催化剂(二氧化钛)内部电荷的传输,电场能够有效的抑制光生电荷的复合,促进光催化材料的量子转换效率,大大提升催化性能,避免粉体催化难以回收的问题,避免造成二次污染。
Description
技术领域
本发明涉及钛酸钡陶瓷支架光催化技术领域,具体涉及一种表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法及应用。
背景技术
目前,已经发展了多种先进技术实现多孔陶瓷气孔结构的制备。主要包括有机泡沫浸渍法、发泡法、添加造孔剂法、机械搅拌法、溶胶凝胶法以及等离子交换法等。但是,这些制备技术很难实现气孔分布的周期性调控。最近,以3D打印为代表的增材制造技术为实现气孔结构的精确调控提供了一种可能。目前,3D技术在多孔活性生物陶瓷和复杂的结构陶瓷领域应用较为广泛。现有的3D打印压电陶瓷主要包括:新型铁电陶瓷铌钪酸钡-钛酸铅,PZT铁电陶瓷等,主要应用在传感器等方面。
专利公开号为CN112028628A,专利名称“一种通过3D打印制备具有周期性孔结构的PZT铁电陶瓷的方法”,通过3D打印技术制备的PZT多孔陶瓷,可以实现气孔结构周期性均匀分布和孔隙率可控。3D周期性微孔结构的构筑,可以显著提升PZT压电陶瓷在水声方面应用的探测率优值,抑或显著调控PZT铁电陶瓷抗冲击性能,更好地满足应用需求。专利公开号为CN101618964A,专利名称“新型铁电陶瓷铌钪酸钡-钛酸铅及其制备方法和用途”制备的新型铌钪酸钡-钛酸铅铁电陶瓷其具有高的介电电容率,压电常数,机电耦合系数以及居里点。但是上述现有技术中3D打印的压电铁电陶瓷大多含铅,铅是重金属,极容易造成环境污染,因此亟需制备出一种无铅的压电陶瓷材料并探明其具体的应用范围,为使后期广泛的利用做出指导基础。
发明内容
为解决现有技术中存在的问题,本发明提供了一种表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法及应用,通过3D打印钛酸钡压电陶瓷,并在陶瓷表面生长二氧化钛纳米线阵列,应用于压电-光催化降解有机染料,解决了上述背景技术中提到的问题。
为实现上述目的,本发明提供如下技术方案:一种表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,包括如下步骤:
S1、在钛酸钡粉体中分别加入二甲苯、乙醇、聚乙烯醇缩丁醛、磷酸三乙酯、聚乙二醇、邻苯二甲酸二丁酯,充分混合后球磨24h得到混合浆料;
S2、将混合浆料装入打印针筒,放置于离心机中离心除泡得到待用压电陶瓷浆料,将装有压电陶瓷浆料装入针筒放置于直写成型平台上;调节针筒的浆料挤出压力至适宜值,然后开始3D打印,打印完成后将打印好的产品在室温下静置干燥24h,得到生坯支架;
S3、将支架在空气氛围下放置24h后,从基板上取下,置于马弗炉中烧结,完成烧结后自然冷却,得到钛酸钡陶瓷支架;
S4、在钛酸四丁酯中加入乙醇、甘油,混合搅拌后转移至水热反应釜中;
S5、将钛酸钡陶瓷支架放入反应釜中,浸没在溶液中水热反应24h,自然冷却后取出支架,洗涤,干燥;
S6、把干燥后的支架转移至马弗炉中,550℃退火2h,得到表面生长二氧化钛纳米线阵列的钛酸钡陶瓷支架。
优选的,所述步骤S1中钛酸钡粉体、二甲苯、乙醇、聚乙烯醇缩丁醛、磷酸三乙酯、聚乙二醇、邻苯二甲酸二丁酯的质量比为:50:10:15:5:1:1:1~150:30:45:5:1:1:1。
优选的,所述步骤S2中的离心除泡具体是在500-5000r/min下离心除泡1-5min。
优选的,所述3D打印的打印图案是计算机设计的3-3型木堆式支架结构。
优选的,所述步骤S3中烧结的具体过程是:升温至325℃,保持60min,再升温至500℃,保持100min,继续升温至600℃,保持120min,最后升温至1350℃,保持120min。
优选的,所述步骤S4中钛酸四丁酯、乙醇、甘油的摩尔比为:。
优选的,所述步骤S4中混合搅拌的时间为5~30min。
优选的,所述步骤S5中水热反应的温度为160~220℃。
另外,本发明还提供了另外一种技术方案:一种表面生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的应用,将该支架应用于催化降解有机染料靛蓝胭脂红。
优选的,所述催化降解有机染料靛蓝胭脂红时,30min内降解效率达到95.735%,是纯BT的10倍。
本发明的有益效果是:本发明方法制备的是无铅钛酸钡压电陶瓷,并通过水热法在其表面生长二氧化钛纳米线阵列,利用压电陶瓷的压电效应对二氧化钛光生电荷的分离的促进作用,应用在压电-光催化降解有机染料领域,钛酸钡压电材料在外力作用下,发生形变,能够产生内建电场,从而影响光催化剂(二氧化钛)内部电荷的传输,电场能够有效的抑制光生电荷的复合,促进光催化材料的量子转换效率,大大提升催化性能,避免粉体催化难以回收的问题,避免造成二次污染。
附图说明
图1为本发明方法制备步骤流程图;
图2为本发明实施例1中3D打印纯BT支架和3D打印BT-TiO2NW支架的SEM对比图,图2(a)为纯BT支架扫描电镜图,图2(b)为纯BT支架微观结构扫描电镜图,图2(c)为BT-TiO2NW支架扫描电镜图,图2(d)为BT-TiO2 NW支架微观结构扫描电镜图;
图3为纯染料、纯BT、BT-TiO2 NW在超声和光照下的降解图,图3(a)为纯染料在超声和光照下的自降解性能,图3(b)为纯BT在超声和光照下的降解100mL10mg/L的靛蓝胭脂红,图3(c)为BT-TiO2 NW在超声和光照下的降解100mL10mg/L的靛蓝胭脂红。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
一种表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,整体制备流程如图1所示。
实施例1
3D打印钛酸钡(BT)陶瓷支架
(1)合成浆料:在30g钛酸钡粉体中,加入:6g二甲苯,9g乙醇,1.5g PVB(聚乙烯醇缩丁醛),0.3gTEP(磷酸三乙酯),0.3gPEG(聚乙二醇),0.3gDBP(邻苯二甲酸二丁酯),充分混合后球磨24h;
(2)3D打印支架:将浆料装入打印针筒,放置于离心机中,在5000r/min下离心除泡1min,得到待用压电陶瓷浆料;将装有压电陶瓷浆料装入针筒放置于直写成型平台上;调节针筒的浆料挤出压力至适宜值(能连续挤出不断线),然后开始3D打印;打印图案由计算机设计的3-3型木堆式支架结构,打印过程由计算机程序控制;打印完成后将打印好的产品在室温下静置干燥24h,得到生坯支架;
(3)烧结:将上述打印的支架在空气氛围下放置24h后,从基板上取下,马弗炉中烧结,烧结流程:升温至325℃,保持60min,再升温至500摄氏度,保持100min,继续升温至600℃,保持120min,最后升温至1350℃,保持120min,自然冷却,完成钛酸钡陶瓷支架的制备。
钛酸钡陶瓷支架表面水热生长二氧化钛(TiO2)纳米线阵列
(1)在1.991mLTBT(钛酸四丁酯)中加入30mL乙醇,再加入10mL甘油,混合后,搅拌五分钟,转移至水热反应釜中;
(2)将上述钛酸钡陶瓷支架放入反应釜中,浸没在溶液中;
(3)上述体系在180℃中水热反应24h,自然冷却,取出支架,洗涤,干燥;
(4)干燥后的支架转移至马弗炉中,550℃退火2h,制备完成得到表面生长二氧化钛纳米线阵列的钛酸钡陶瓷支架。
如图2所示,是3D打印纯BT支架和3D打印BT-TiO2NW支架的SEM对比图,由图可知,纯的钛酸钡支架表面颗粒物是光滑的,生长二氧化钛纳米线阵列后表面形貌发生明显变化,表面有明显的纳米线阵列结构,二氧化钛纳米线阵列的存在能够加大支架比表面积,增加反应的活性位点,从而提升体系的催化性能;此外,纯的BT支架和二氧化钛,其自身电荷分离效率低,表面修饰二氧化钛后,钛酸钡支架在外力的作用下能够产生内建电场,从而抑制二氧化钛光生载流子的复合,进一步提升体系的催化性能。
应用:催化降解有机染料
将该支架应用于催化降解100mL有机染料靛蓝胭脂红(染料浓度:10mg/L)。如图3所示,纯的BT支架在超声和光照作用下,120min的降解率为76.303%,对应的一级反应常数为0.010min-1;钛酸钡表面生长二氧化钛阵列(BT-TiO2NW)的支架30min内降解效率达到95.735%,对应的一级反应常数k=0.105min-1,是纯BT的10倍;在120min内,染料自降解几乎可以忽略,k值仅为0.003min-1。
实施例2
3D打印钛酸钡(BT)陶瓷支架
(1)合成浆料:在40g钛酸钡粉体中,加入:8g二甲苯,12g乙醇,1.5gPVB(聚乙烯醇缩丁醛),0.3gTEP(磷酸三乙酯),0.3gPEG(聚乙二醇),0.3gDBP(邻苯二甲酸二丁酯),充分混合后球磨24h;
(2)3D打印支架:将浆料装入打印针筒,放置于离心机中,在500r/min下离心除泡5min,得到待用压电陶瓷浆料;将装有压电陶瓷浆料装入针筒放置于直写成型平台上;调节针筒的浆料挤出压力至适宜值(能连续挤出不断线),然后开始3D打印;打印图案由计算机设计的3-3型木堆式支架结构,打印过程由计算机程序控制;打印完成后将打印好的产品在室温下静置干燥24h,得到生坯支架;
(3)烧结:将上述打印的支架在空气氛围下放置24h后,从基板上取下,马弗炉中烧结,烧结流程:升温至325℃,保持60min,再升温至500摄氏度,保持100min,继续升温至600℃,保持120min,最后升温至1350℃,保持120min,自然冷却,完成钛酸钡陶瓷支架的制备。
钛酸钡陶瓷支架表面水热生长二氧化钛(TiO2)纳米线阵列
(1)在2mLTBT中加入30mL乙醇,再加入10mL甘油,混合后,搅拌五分钟,转移至水热反应釜中;
(2)将上述钛酸钡陶瓷支架放入反应釜中,浸没在溶液中;
(3)上述体系在180℃中水热反应24h,自然冷却,取出支架,洗涤,干燥;
(4)干燥后的支架转移至马弗炉中,550℃退火2h,制备完成得到表面生长二氧化钛纳米线阵列的钛酸钡陶瓷支架。
应用:催化降解有机染料
将该支架应用于催化降解100mL有机染料靛蓝胭脂红(染料浓度:10mg/L)。纯的BT支架在超声和光照作用下,120min的降解率为70.20%,对应的一级反应常数为0.009min-1;钛酸钡表面生长二氧化钛阵列(BT-TiO2NW)的支架30min内降解效率达到95.10%,对应的一级反应常数k=0.106min-1,是纯BT的11.7倍;在120min内,染料自降解几乎可以忽略,k值仅为0.002min-1。
实施例3
3D打印钛酸钡(BT)陶瓷支架
(1)合成浆料:在35g钛酸钡粉体中,加入:7g二甲苯,10g乙醇,1.5g PVB(聚乙烯醇缩丁醛),0.3gTEP(磷酸三乙酯),0.3gPEG(聚乙二醇),0.3gDBP(邻苯二甲酸二丁酯),充分混合后球磨24h;
(2)3D打印支架:将浆料装入打印针筒,放置于离心机中,在500r/min下离心除泡5min,得到待用压电陶瓷浆料;将装有压电陶瓷浆料装入针筒放置于直写成型平台上;调节针筒的浆料挤出压力至适宜值(能连续挤出不断线),然后开始3D打印;打印图案由计算机设计的3-3型木堆式支架结构,打印过程由计算机程序控制;打印完成后将打印好的产品在室温下静置干燥24h,得到生坯支架;
(3)烧结:将上述打印的支架在空气氛围下放置24h后,从基板上取下,马弗炉中烧结,烧结流程:升温至325℃,保持60min,再升温至500摄氏度,保持100min,继续升温至600℃,保持120min,最后升温至1350℃,保持120min,自然冷却,完成钛酸钡陶瓷支架的制备。
钛酸钡陶瓷支架表面水热生长二氧化钛(TiO2)纳米线阵列
(1)在1.8mLTBT中加入30mL乙醇,再加入10mL甘油,混合后,搅拌10分钟,转移至水热反应釜中;
(2)将上述钛酸钡陶瓷支架放入反应釜中,浸没在溶液中;
(3)上述体系在190℃中水热反应24h,自然冷却,取出支架,洗涤,干燥;
(4)干燥后的支架转移至马弗炉中,550℃退火2h,制备完成得到表面生长二氧化钛纳米线阵列的钛酸钡陶瓷支架。
应用:催化降解有机染料
将该支架应用于催化降解100mL有机染料靛蓝胭脂红(染料浓度:10mg/L)。纯的BT支架在超声和光照作用下,120min的降解率为77.25%,对应的一级反应常数为0.010min-1;钛酸钡表面生长二氧化钛阵列(BT-TiO2NW)的支架30min内降解效率达到97.32%,对应的一级反应常数k=0.109min-1,是纯BT的11倍;在120min内,染料自降解几乎可以忽略,k值仅为0.002min-1。
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (10)
1.一种表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,其特征在于,包括如下步骤:
S1、在钛酸钡粉体中分别加入二甲苯、乙醇、聚乙烯醇缩丁醛、磷酸三乙酯、聚乙二醇、邻苯二甲酸二丁酯,充分混合后球磨24h得到混合浆料;
S2、将混合浆料装入打印针筒,放置于离心机中离心除泡得到待用压电陶瓷浆料,将装有压电陶瓷浆料装入针筒放置于直写成型平台上;调节针筒的浆料挤出压力至适宜值,然后开始3D打印,打印完成后将打印好的产品在室温下静置干燥24h,得到生坯支架;
S3、将支架在空气氛围下放置24h后,从基板上取下,置于马弗炉中烧结,完成烧结后自然冷却,得到钛酸钡陶瓷支架;
S4、在钛酸四丁酯中加入乙醇、甘油,混合搅拌后转移至水热反应釜中;
S5、将钛酸钡陶瓷支架放入反应釜中,浸没在溶液中水热反应24h,自然冷却后取出支架,洗涤,干燥;
S6、把干燥后的支架转移至马弗炉中,550℃退火2h,得到表面生长二氧化钛纳米线阵列的钛酸钡陶瓷支架。
2.根据权利要求1所述的表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,其特征在于:所述步骤S1中钛酸钡粉体、二甲苯、乙醇、聚乙烯醇缩丁醛、磷酸三乙酯、聚乙二醇、邻苯二甲酸二丁酯的质量比为:50:10:15:5:1:1:1~150:30:45:5:1:1:1。
3.根据权利要求1所述的表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,其特征在于:所述步骤S2中的离心除泡具体是在500-5000r/min下离心除泡1-5min。
4.根据权利要求1所述的表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,其特征在于:所述3D打印的打印图案是计算机设计的3-3型木堆式支架结构。
5.根据权利要求1所述的表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,其特征在于:所述步骤S3中烧结的具体过程是:升温至325℃,保持60min,再升温至500℃,保持100min,继续升温至600℃,保持120min,最后升温至1350℃,保持120min。
6.根据权利要求1所述的表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,其特征在于:所述步骤S4中钛酸四丁酯的用量为:0.1~0.3M,乙醇、甘油的体积比为:4:1~2:1。
7.根据权利要求1所述的表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,其特征在于:所述步骤S4中混合搅拌的时间为5~30min。
8.根据权利要求1所述的表面水热生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的制备方法,其特征在于:所述步骤S5中水热反应的温度为160~220℃。
9.一种根据权利要求1-8中任一项所述制备方法制备的表面生长二氧化钛纳米线阵列的钛酸钡陶瓷支架的应用,其特征在于:将该支架应用于催化降解有机染料靛蓝胭脂红。
10.根据权利要求9所述的应用,其特征在于:所述催化降解有机染料靛蓝胭脂红时,30min内降解效率达到95.735%,是纯BT的10倍。
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