CN113501726A - Three-dimensional texture wood leaf ceramic product and preparation process thereof - Google Patents
Three-dimensional texture wood leaf ceramic product and preparation process thereof Download PDFInfo
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- CN113501726A CN113501726A CN202110883369.1A CN202110883369A CN113501726A CN 113501726 A CN113501726 A CN 113501726A CN 202110883369 A CN202110883369 A CN 202110883369A CN 113501726 A CN113501726 A CN 113501726A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 89
- 239000002023 wood Substances 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000002360 preparation method Methods 0.000 title abstract description 5
- 239000010410 layer Substances 0.000 claims abstract description 104
- 210000003462 vein Anatomy 0.000 claims abstract description 45
- 239000002344 surface layer Substances 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000010304 firing Methods 0.000 claims description 15
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 7
- 239000005995 Aluminium silicate Substances 0.000 claims description 6
- 235000012211 aluminium silicate Nutrition 0.000 claims description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 6
- 239000010453 quartz Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 238000005245 sintering Methods 0.000 claims description 6
- 239000011787 zinc oxide Substances 0.000 claims description 6
- 238000007650 screen-printing Methods 0.000 claims description 4
- 229910021532 Calcite Inorganic materials 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 239000010433 feldspar Substances 0.000 claims description 3
- YOBAEOGBNPPUQV-UHFFFAOYSA-N iron;trihydrate Chemical compound O.O.O.[Fe].[Fe] YOBAEOGBNPPUQV-UHFFFAOYSA-N 0.000 claims description 3
- 229910052744 lithium Inorganic materials 0.000 claims description 3
- 239000011656 manganese carbonate Substances 0.000 claims description 3
- 229940093474 manganese carbonate Drugs 0.000 claims description 3
- 235000006748 manganese carbonate Nutrition 0.000 claims description 3
- 229910000016 manganese(II) carbonate Inorganic materials 0.000 claims description 3
- XMWCXZJXESXBBY-UHFFFAOYSA-L manganese(ii) carbonate Chemical compound [Mn+2].[O-]C([O-])=O XMWCXZJXESXBBY-UHFFFAOYSA-L 0.000 claims description 3
- 229910001719 melilite Inorganic materials 0.000 claims description 3
- 239000010803 wood ash Substances 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 238000007639 printing Methods 0.000 claims description 2
- 239000002649 leather substitute Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 239000002131 composite material Substances 0.000 abstract description 2
- 238000005034 decoration Methods 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 229910052573 porcelain Inorganic materials 0.000 description 3
- 241000283923 Marmota monax Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- AJBZENLMTKDAEK-UHFFFAOYSA-N 3a,5a,5b,8,8,11a-hexamethyl-1-prop-1-en-2-yl-1,2,3,4,5,6,7,7a,9,10,11,11b,12,13,13a,13b-hexadecahydrocyclopenta[a]chrysene-4,9-diol Chemical compound CC12CCC(O)C(C)(C)C1CCC(C1(C)CC3O)(C)C2CCC1C1C3(C)CCC1C(=C)C AJBZENLMTKDAEK-UHFFFAOYSA-N 0.000 description 1
- 235000003880 Calendula Nutrition 0.000 description 1
- 240000001432 Calendula officinalis Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
Abstract
The invention relates to the technical field of ceramic manufacturing, in particular to a three-dimensional texture wood leaf ceramic product and a preparation process thereof. The three-dimensional texture wood-leaf ceramic product comprises a ceramic body, and further comprises a ground coat layer, a wood-leaf texture layer and a decorative surface layer which are sequentially arranged on the ceramic body, wherein the wood-leaf texture layer is a vein texture with a protruding ground coat layer of 0.2-1mm and arranged on the ground coat layer, and the decorative surface layer covers the ground coat layer and the surface of the wood-leaf texture layer. The three-dimensional texture wood leaf ceramic product provided by the invention keeps the ornamental effect of the traditional wood ceramic product, and meanwhile, the texture of the three-dimensional leaf stem vein can be played and appreciated, so that the interestingness of the wood leaf cup is improved. The manufacturing process of the three-dimensional texture wood-leaf ceramic product provided by the invention adopts a multilayer composite manufacturing process, is a brand-new ceramic decoration method, has positive significance for promoting the development of ceramic products and has positive economic benefits.
Description
Technical Field
The invention relates to the technical field of ceramic manufacturing, in particular to a three-dimensional texture wood leaf ceramic product and a preparation process thereof.
Background
The leaf porcelain is a unique ceramic variety formed by treating natural leaves, placing the treated leaves on a ceramic matrix with black glaze and firing at high temperature once, and has extremely high artistic value and economic value.
When the traditional wood porcelain is manufactured, a layer of black glaze is firstly applied on a matrix, then a layer of light glaze is applied on specially treated leaves, then the leaves are attached to a black porcelain body and are vitrified into ash in the glaze at high temperature, but the leaf shapes are kept unchanged, and the wood leaf grains are formed after firing, and the ash is piled up into texture levels and clear patterns of leaf stem and leaf veins.
As is well known, the traditional wood-leaf ceramic is greatly difficult to burn and low in yield under the influence of green bodies, kiln temperature, kiln positions, weather and the like, and has a metaphor of 'one kiln is used for growing and one kiln is used for death', so that the traditional wood-leaf ceramic product is high in price and limited in yield, and the development and popularization of the wood-leaf ceramic product are limited; in addition, the traditional wood-leaf ceramic product is formed by integrally firing leaves and ceramic, the texture of the leaf vein and the stem vein is formed under glaze, the glaze is smooth to touch, the texture of the leaf vein and the stem vein can only be seen but cannot be felt, so that the ornamental effect of the traditional wood-industry ceramic product can be maintained, the wood-leaf ceramic product is further innovated, and the interestingness, the ornamental performance and the artistry of the wood-leaf ceramic product are improved, and the problem that manufacturers of the wood-leaf ceramic product need to solve urgently is solved.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a three-dimensional texture wood leaf ceramic product and a preparation process thereof.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the three-dimensional texture wood-leaf ceramic product comprises a ceramic body, and further comprises a ground coat layer, a wood-leaf texture layer and a decorative surface layer which are sequentially arranged on the ceramic body, wherein the wood-leaf texture layer is a vein texture with a protruding ground coat layer of 0.2-1mm and arranged on the ground coat layer, and the decorative surface layer covers the ground coat layer and the surface of the wood-leaf texture layer.
Furthermore, the thickness of the decorative surface layer is smaller than the protruding leaf vein texture of the wood leaf texture layer.
Furthermore, the decorative surface layer is a surface glaze layer.
Further, the ground coat layer comprises the following raw material components: 20-30 parts of quartz, 15-20 parts of lithium feldspar, 10-20 parts of calcium, 10-20 parts of kaolin, 10-15 parts of iron red, 10-15 parts of manganese carbonate and 1-5 parts of zinc oxide; the overglaze layer comprises the following raw material components: 40-50 parts of melilite, 10-20 parts of kaolin, 10-20 parts of calcite, 5-10 parts of wood ash, 5-10 parts of quartz, 1-5 parts of cremains and 0.5-1 part of zinc oxide.
Furthermore, the decorative surface layer is gilded or silvered.
A manufacturing process of a three-dimensional texture wood leaf ceramic product comprises the following specific steps:
and 5, applying decorative surface layers on the surface of the ground coat layer and the surface of the wood leaf texture layer to obtain the three-dimensional texture wood leaf ceramic product.
Further, the wood leaf stained paper in the step 3 comprises base paper and a ceramic ink layer, the paper base is attached to the ceramic blank, the ceramic ink layer is formed by repeatedly printing and depositing convex leaf stem vein textures on the paper base by using a screen printing process, and the adjacent leaf stem vein textures are of a hollow structure.
Further, in the step 5, gilding or silvering is used to form a decorative surface layer on the surface of the ground coat and the wood leaf texture layer, the vein and vein of the leaf stem protrudes out of the ground coat by 0.3-0.5mm, and the thickness of gilding or silvering layer is 0.1-0.2 mm.
Further, in the step 5, a glaze spraying process is used for spraying a surface glaze layer on the surface of the ground glaze layer and the wood leaf texture layer, the vein texture of the leaf stem and the leaf protrudes out of the ground glaze layer by 0.6-1mm, and the thickness of the gilded or silvered layer is 0.3-0.5 mm.
Further, the ceramic body of the sprayed glaze layer in the step 9 is placed into a kiln for secondary firing, wherein the firing temperature is 600-700 ℃.
According to the three-dimensional texture wood-leaf ceramic product provided by the invention, the ground glaze layer, the wood-leaf texture layer and the decorative surface layer are sequentially arranged on the ceramic body to form the three-dimensional vein texture of the stem and leaf on the glaze of the ceramic body, so that the ornamental effect of the traditional wood ceramic product is kept, meanwhile, the three-dimensional vein texture of the stem and leaf can be played and appreciated, and the interestingness of the wood-leaf calendula is improved. The manufacturing process of the three-dimensional texture wood-leaf ceramic product provided by the invention adopts a multilayer composite manufacturing process, is a brand-new ceramic decoration method, is an innovation for the traditional wood-leaf ceramic product, has positive significance for promoting the development of ceramic products and has positive economic benefits.
Drawings
Fig. 1 is a schematic structural diagram of a three-dimensional texture wood-leaf ceramic product.
Fig. 2 is a schematic structural diagram of a solid texture wood leaf ceramic wood leaf stained paper.
Detailed Description
The invention is further described below by means of specific embodiments.
Referring to fig. 1, the three-dimensional texture wood-leaf ceramic product comprises a ceramic blank 1, a ground glaze layer 2, a wood-leaf texture layer 3 and a decorative surface layer 4 which are sequentially arranged on the blank;
the wood leaf texture layer 3 is a leaf stem vein texture which is arranged on the ground coat layer 2 and has a 0.2-1mm protruded ground coat layer;
the decorative surface layer 4 covers the surface of the ground glaze layer 2 and the surface of the wood leaf texture layer 3, the thickness of the decorative surface layer 4 is smaller than the convex leaf stem vein textures of the wood leaf texture layer 3, so that the stem vein textures can be clearly seen and have convex texture, and the decorative surface layer 4 is a surface glaze layer formed by firing glaze or a gilding or silvering layer formed by using a gilding or silvering process.
The first embodiment is as follows:
a three-dimensional texture wood-leaf ceramic product comprises a ceramic body 1, a ground glaze layer 2, a wood-leaf texture layer 3 and a decorative surface layer 4 which are sequentially arranged on the body; the decorative surface layer 4 covers the surface of the ground glaze layer 2 and the surface of the wood leaf texture layer 3, the thickness of the decorative surface layer 4 is smaller than the protruded leaf stem vein texture 31 of the wood leaf texture layer 3, the leaf stem vein texture protrudes out of the ground glaze layer by 0.3-0.5mm, and the thickness of the gilding or silvered layer is 0.1-0.2 mm.
A manufacturing process of a three-dimensional texture wood leaf ceramic product comprises the following specific steps:
and 5, forming decorative surface layers on the bottom glaze layer and the surface of the wood-leaf texture layer by using a gilding or silvering process, so that the stem-leaf texture 41 can be clearly seen and has raised texture, and obtaining the three-dimensional wood-leaf texture ceramic product.
The second embodiment is as follows:
a three-dimensional texture wood-leaf ceramic product comprises a ceramic body, a ground glaze layer, a wood-leaf texture layer and a decorative surface layer, wherein the ground glaze layer, the wood-leaf texture layer and the decorative surface layer are sequentially arranged on the ceramic body; the decorative surface layer covers the surface of the ground coat and the surface of the wood leaf texture layer, the thickness of the decorative surface layer is smaller than the protruded leaf stem vein textures of the wood leaf texture layer, the leaf stem vein textures protrude out of the ground coat by 0.6-1mm, and the thickness of the gilded or silvered layer is 0.3-0.5 mm.
A manufacturing process of a three-dimensional texture wood leaf ceramic product comprises the following specific steps:
step 5, spraying a surface glaze layer on the surface of the ground glaze layer and the surface of the wood leaf texture layer by using a glaze spraying process, wherein the surface glaze layer comprises the following raw material components: 40-50 parts of melilite, 10-20 parts of kaolin, 10-20 parts of calcite, 5-10 parts of wood ash, 5-10 parts of quartz, 1-5 parts of cremains and 0.5-1 part of zinc oxide, and the ceramic blank of the glaze-sprayed surface glaze layer in the step 9 is placed into a kiln for secondary firing at the firing temperature of 600-700 ℃, so that the vein texture 31 of the stem and the leaf can be clearly seen and has raised texture, and the solid texture wood leaf ceramic product is obtained.
The bottom glaze layer is a black glaze layer, the firing temperature of the bottom glaze layer is 750-800 ℃, 1300 ℃ high-temperature black glaze is required to be distinguished from the traditional wood leaf ceramic, the firing temperature of the bottom glaze layer is controlled to be fired synchronously with wood grain stained paper, and the fusion with the stained paper is ensured when the bottom glaze is fired; the overglaze layer adopts a glaze spraying process, so that the surface is uniform, the thickness of the glaze surface can be reasonably controlled, the bottom glaze layer and the overglaze layer adopt specific raw materials, the two glaze layers can be tightly combined, and the light cyan thin glaze covers the black bottom glaze layer, so that the effect is very similar to that of the traditional black bottom woodchucks, the firing temperature of the overglaze layer is controlled through the selection of the raw materials, the firing temperature is controlled to be 600 ℃ and 700 ℃, the vein textures of stems and leaves of the woodchuck stained paper can not be damaged during secondary firing, and the yield of products is improved.
The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing the present invention.
Claims (10)
1. The three-dimensional texture wood-leaf ceramic product comprises a ceramic body, and is characterized in that: the artificial leather is characterized by further comprising a ground coat layer, a wood leaf texture layer and a decorative surface layer which are sequentially arranged on the green body, wherein the wood leaf texture layer is a leaf stem vein texture which is arranged on the ground coat layer and protrudes out of the ground coat layer by 0.2-1mm, and the decorative surface layer covers the ground coat layer and the surface of the wood leaf texture layer.
2. The three-dimensional texture wood-leaf ceramic product according to claim 1, wherein the thickness of the decorative surface layer is smaller than the protruding leaf vein texture of the wood-leaf texture layer.
3. The three-dimensional texture wood-leaf ceramic product according to claim 1 or claim, wherein: the decorative surface layer is a surface glaze layer.
4. The three-dimensional texture wood-leaf ceramic product according to claim 3, wherein the raw material components of the ground glaze layer are as follows: 20-30 parts of quartz, 15-20 parts of lithium feldspar, 10-20 parts of calcium, 10-20 parts of kaolin, 10-15 parts of iron red, 10-15 parts of manganese carbonate and 1-5 parts of zinc oxide; the overglaze layer comprises the following raw material components: 40-50 parts of melilite, 10-20 parts of kaolin, 10-20 parts of calcite, 5-10 parts of wood ash, 5-10 parts of quartz, 1-5 parts of cremains and 0.5-1 part of zinc oxide.
5. The three-dimensional texture wood-leaf ceramic product according to claim 1 or 2, wherein: the decorative surface layer is gilded or silvered.
6. A manufacturing process of a three-dimensional texture wood leaf ceramic product, which is used for manufacturing the three-dimensional texture wood leaf ceramic product according to any one of the requirements 1 to 5, comprises the following specific steps:
step 1, manufacturing a green body of a ceramic product;
step 2, applying base coat on the blank;
step 3, after the ground coat is dried, adhering wood leaf stained paper on the surface of the ceramic ground coat, wherein the wood leaf stained paper has protruded leaf stem vein textures;
step 4, placing the green body pasted with the wood leaf stained paper into a kiln, and sintering at the temperature of 750-;
and 5, applying decorative surface layers on the surface of the ground coat layer and the surface of the wood leaf texture layer to obtain the three-dimensional texture wood leaf ceramic product.
7. The manufacturing process of the three-dimensional texture wood-leaf ceramic product according to claim 4, characterized in that: the wood leaf stained paper in the step 3 comprises base paper and a ceramic ink layer, the paper base is attached to the ceramic blank, the ceramic ink layer is formed by repeatedly printing and depositing convex leaf stem vein textures on the paper base by using a screen printing process, and the adjacent leaf stem vein textures are of a hollow structure.
8. The manufacturing process of the three-dimensional texture wood-leaf ceramic product according to claim 5, characterized in that: in the step 5, a gilding or silvering process is used to form decorative surface layers on the surface of the ground glaze layer and the surface of the wood leaf texture layer, the vein and vein of the leaf stem protrude out of the ground glaze layer by 0.3-0.5mm, and the thickness of the gilding or silvering layer is 0.1-0.2 mm.
9. The manufacturing process of the three-dimensional texture wood-leaf ceramic product according to claim 5, characterized in that: and in the step 5, a surface glaze layer is sprayed on the surface of the ground glaze layer and the surface of the wood leaf texture layer by using a glaze spraying process, the vein and vein of the leaf protrudes out of the ground glaze layer by 0.6-1mm, and the thickness of the gilded or silvered layer is 0.3-0.5 mm.
10. The manufacturing process of the three-dimensional texture wood-leaf ceramic product according to claim 4, characterized in that: and 9, placing the ceramic blank of the glaze spraying overglaze layer in the kiln for secondary firing at the firing temperature of 600-700 ℃.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110883369.1A CN113501726A (en) | 2021-08-03 | 2021-08-03 | Three-dimensional texture wood leaf ceramic product and preparation process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110883369.1A CN113501726A (en) | 2021-08-03 | 2021-08-03 | Three-dimensional texture wood leaf ceramic product and preparation process thereof |
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Cited By (1)
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| CN115417698A (en) * | 2022-09-01 | 2022-12-02 | 福建省德化环宇陶瓷有限公司 | Linear interval color stripe glazed ceramic and preparation method thereof |
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| CN115417698B (en) * | 2022-09-01 | 2023-11-10 | 福建省德化环宇陶瓷有限公司 | Linear interval color stripe glazed ceramic and preparation method thereof |
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Application publication date: 20211015 |