CN110950673A - High-quality color-filling artistic ceramic and manufacturing process thereof - Google Patents

High-quality color-filling artistic ceramic and manufacturing process thereof Download PDF

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Publication number
CN110950673A
CN110950673A CN201911023779.8A CN201911023779A CN110950673A CN 110950673 A CN110950673 A CN 110950673A CN 201911023779 A CN201911023779 A CN 201911023779A CN 110950673 A CN110950673 A CN 110950673A
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China
Prior art keywords
layer
ceramic
filling
color
ceramic body
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Pending
Application number
CN201911023779.8A
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Chinese (zh)
Inventor
孙文文
孙翌博
邢淑芹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jieshou Weisheng Ancient Kiln Painted Pottery Making Development Co ltd
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Jieshou Weisheng Ancient Kiln Painted Pottery Making Development Co ltd
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Priority to CN201911023779.8A priority Critical patent/CN110950673A/en
Publication of CN110950673A publication Critical patent/CN110950673A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/74Ceramic products containing macroscopic reinforcing agents containing shaped metallic materials
    • C04B35/76Fibres, filaments, whiskers, platelets, or the like
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses a high-quality color-filling artistic ceramic and a manufacturing process thereof, belonging to the field of ceramic manufacturing. The high-quality color-filling artistic ceramic comprises a ceramic body, a strengthening layer arranged on the outer surface of the ceramic body, a ground coat layer, a color-filling layer and a protective layer arranged on the inner surface and the outer surface of the ceramic body; the strengthening layer is formed between the outer surface of the ceramic body and the inner surface of the ground coat layer and is embedded in the outer surface of the ceramic body; the outer surface of the ground glaze layer is provided with a hollow part for forming a color filling pattern, and the color filling layer is filled in the hollow part on the outer surface of the ground glaze layer; the protective layers are respectively formed on the inner surface of the ceramic body and the outer surface of the ground coat layer and completely wrap the color filling layer. The high-quality color-filling artistic ceramic designed by the invention not only has good structural strength, but also has aesthetic feeling superior to that of the traditional color-filling ceramic, and is suitable for ceramic products of various shapes, especially artistic ceramic products.

Description

High-quality color-filling artistic ceramic and manufacturing process thereof
Technical Field
The invention belongs to the field of ceramic manufacturing, and particularly relates to high-quality color-filling artistic ceramic and a manufacturing process thereof.
Background
The art ceramics can also be called as ceramic art and is a general name of ceramic art and porcelain art. The development of various decoration methods such as printed pottery, painted pottery, rough and plain variety, Tang-Song pottery, colorful colored glaze, underglaze color, white glaze firing success, carved patterns and the like in the period of new stone ware opens up a wide path for the development of the following artistic ceramics.
The filling color is one of the bucket colors, and according to the record of Nanjiao notebook, the filling color is called the filling color when the underglaze blue-and-white double-hook pattern contour line is filled on the glaze. Due to the characteristics of the pink porcelain, the filling of the pink is more complex and delicate than other colored drawings on the glaze in the process manufacturing, and a high skill is mastered in the filling of the pink porcelain. The manufacturing process is complex, the generation efficiency is low,
at present, the color-filling artistic ceramic in the prior art not only has complex manufacturing process and low generation efficiency, but also has lower structural strength, and the color material on the surface of the ceramic is easy to be oxidized or faded when meeting water, thus the color-filling artistic ceramic can not meet the development and use of the prior ceramic product. Therefore, it is necessary to develop a high-quality color-filling artistic ceramic and a manufacturing process thereof so as to solve the above technical problems.
Disclosure of Invention
The invention provides a high-quality color-filling artistic ceramic and a manufacturing process thereof, and aims to solve the technical problems in the background technology.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a high-quality color-filling artistic ceramic, which comprises a ceramic body, a strengthening layer arranged on the outer surface of the ceramic body, a ground coat layer, a color-filling layer and a protective layer arranged on the inner surface and the outer surface of the ceramic body; the strengthening layer is formed between the outer surface of the ceramic body and the inner surface of the ground coat layer and is embedded in the outer surface of the ceramic body; the outer surface of the ground glaze layer is provided with a hollow part for forming a color filling pattern, and the color filling layer is filled in the hollow part on the outer surface of the ground glaze layer; the protective layers are respectively formed on the inner surface of the ceramic body and the outer surface of the ground coat layer and completely wrap the color filling layer.
Further, the reinforcing layer is a metal mesh.
Further, the protective layer comprises a waterproof layer and an anti-oxidation layer; the anti-oxidation layer is formed on the outer surface of the waterproof layer.
A manufacturing process of high-quality color-filling artistic ceramic comprises the following steps:
step one, preparing a ceramic body, and trimming and forming the prepared ceramic body;
secondly, wrapping the strengthening layer on the outer surface of the ceramic body; applying a certain acting force to embed the strengthening layer in the outer surface of the ceramic body;
placing the ceramic blank into a pad printing machine, and printing color filling patterns on the ceramic blank by using a water-drawing agent during printing;
fourthly, spraying a base coat on the outer surface of the ceramic blank in the third step, wherein the base coat is influenced by the water-drawing agent to avoid filling the color pattern;
putting the glazed ceramic body into a kiln for primary firing, firing and molding the ground glaze material, volatilizing the water drawing agent, and forming a hollow part exposed out of the ceramic body and used for forming the color filling pattern on the ground glaze;
filling color materials into the hollow part or drawing;
seventhly, placing the ceramic filled with the color materials into a kiln, and firing for the second time;
step eight, uniformly spraying the protective layer on the inner surface and the outer surface of the ceramic subjected to secondary firing;
and step nine, placing the ceramic sprayed with the protective layer into a kiln, and firing and forming for the third time.
The invention has the following beneficial effects:
the high-quality color-filling artistic ceramic designed by the invention has the advantages of simple manufacturing process and high generation efficiency, the color material on the surface of the ceramic is not easy to oxidize or fade when meeting water, and the high-quality color-filling artistic ceramic has good structural strength and aesthetic feeling superior to that of the traditional color-filling ceramic, is suitable for ceramic products in various shapes, is especially an artistic ceramic product and meets the development and use of the traditional ceramic products.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention relates to a high-quality color-filling artistic ceramic, which comprises a ceramic body, a strengthening layer arranged on the outer surface of the ceramic body, a ground coat layer, a color-filling layer and a protective layer arranged on the inner surface and the outer surface of the ceramic body; the strengthening layer is formed between the outer surface of the ceramic body and the inner surface of the ground coat layer and is embedded in the outer surface of the ceramic body; the strengthening layer is a metal net with good structural strength and stability; the outer surface of the ground glaze layer is provided with a hollow part for forming a color filling pattern, and the color filling layer is filled in the hollow part on the outer surface of the ground glaze layer; the protective layers are respectively formed on the inner surface of the ceramic body and the outer surface of the ground coat layer and completely wrap the color filling layer; the protective layer comprises a waterproof layer and an anti-oxidation layer; the oxidation preventing layer is formed on the outer surface of the waterproof layer.
A manufacturing process of high-quality color-filling artistic ceramic comprises the following steps:
step one, preparing a ceramic body, and trimming and forming the prepared ceramic body;
secondly, wrapping the strengthening layer on the outer surface of the ceramic body; applying a certain acting force to enable the strengthening layer to be embedded in the outer surface of the ceramic body, wherein the strengthening layer is not completely embedded in the outer surface of the ceramic body, and at least one quarter of the strengthening layer is remained to protrude out of the outer surface of the ceramic body;
placing the ceramic blank into a pad printing machine, and printing color filling patterns on the ceramic blank by using a water-drawing agent during printing;
fourthly, spraying a base coat on the outer surface of the ceramic blank in the third step, wherein the base coat is influenced by the water-drawing agent to avoid filling the color pattern;
putting the glazed ceramic body into a kiln to be fired for the first time at the temperature of 600 ℃, firing and molding the ground glaze material, volatilizing the water drawing agent, and forming a hollow part exposed out of the ceramic body and used for forming the color filling pattern on the ground glaze;
filling color materials into the hollow part or drawing;
seventhly, placing the ceramic filled with the color materials into a kiln, and firing for the second time at the temperature of 180 ℃;
step eight, uniformly spraying the protective layer on the inner surface and the outer surface of the ceramic subjected to secondary firing;
and step nine, placing the ceramic sprayed with the protective layer into a kiln, and firing and forming for the third time at the temperature of 50 ℃.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (4)

1. A high-quality color-filling artistic ceramic comprises a ceramic body; the method is characterized in that:
the ceramic body is characterized by also comprising a strengthening layer, a ground coat layer, a color filling layer and a protective layer, wherein the strengthening layer, the ground coat layer and the color filling layer are arranged on the outer surface of the ceramic body;
the strengthening layer is formed between the outer surface of the ceramic body and the inner surface of the ground coat layer and is embedded in the outer surface of the ceramic body; the outer surface of the ground glaze layer is provided with a hollow part for forming a color filling pattern, and the color filling layer is filled in the hollow part on the outer surface of the ground glaze layer;
the protective layers are respectively formed on the inner surface of the ceramic body and the outer surface of the ground coat layer and completely wrap the color filling layer.
2. The high quality color-filled artistic ceramic of claim 1, wherein the strengthening layer is a metal mesh.
3. The high-quality color-filling artistic ceramic of claim 1 or 2, wherein the protective layer comprises a waterproof layer and an oxidation-resistant layer; the anti-oxidation layer is formed on the outer surface of the waterproof layer.
4. A manufacturing process of high-quality color-filling artistic ceramic is characterized by comprising the following steps:
step one, preparing a ceramic body, and trimming and forming the prepared ceramic body;
secondly, wrapping the strengthening layer on the outer surface of the ceramic body; applying a certain acting force to embed the strengthening layer in the outer surface of the ceramic body;
placing the ceramic blank into a pad printing machine, and printing color filling patterns on the ceramic blank by using a water-drawing agent during printing;
fourthly, spraying a base coat on the outer surface of the ceramic blank in the third step, wherein the base coat is influenced by the water-drawing agent to avoid filling the color pattern;
putting the glazed ceramic body into a kiln for primary firing, firing and molding the ground glaze material, volatilizing the water drawing agent, and forming a hollow part exposed out of the ceramic body and used for forming the color filling pattern on the ground glaze;
filling color materials into the hollow part or drawing;
seventhly, placing the ceramic filled with the color materials into a kiln, and firing for the second time;
step eight, uniformly spraying the protective layer on the inner surface and the outer surface of the ceramic subjected to secondary firing;
and step nine, placing the ceramic sprayed with the protective layer into a kiln, and firing and forming for the third time.
CN201911023779.8A 2019-10-25 2019-10-25 High-quality color-filling artistic ceramic and manufacturing process thereof Pending CN110950673A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911023779.8A CN110950673A (en) 2019-10-25 2019-10-25 High-quality color-filling artistic ceramic and manufacturing process thereof

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Application Number Priority Date Filing Date Title
CN201911023779.8A CN110950673A (en) 2019-10-25 2019-10-25 High-quality color-filling artistic ceramic and manufacturing process thereof

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CN110950673A true CN110950673A (en) 2020-04-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113816773A (en) * 2021-11-09 2021-12-21 铜川市耀州窑唐宋陶业有限公司 High-quality color-filling artistic ceramic and manufacturing process thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101412627A (en) * 2008-11-12 2009-04-22 广东四通集团有限公司 Method of manufacturing decorative artistic porcelain
CN101509309A (en) * 2009-03-20 2009-08-19 骆水根 Metal wire built-in ceramic tile and method for producing the same
CN201423864Y (en) * 2009-06-05 2010-03-17 淄博华创精细陶瓷有限公司 Cloison artistic porcelain
CN201941489U (en) * 2010-12-09 2011-08-24 李忠君 Wire inlaid color-mortar artistic ceramic
CN104478491A (en) * 2014-12-30 2015-04-01 佛山市三水新明珠建陶工业有限公司 Enameled tile with protection enamel layer and manufacturing method thereof
CN204386093U (en) * 2014-12-30 2015-06-10 佛山市三水新明珠建陶工业有限公司 A kind of throwing vitreous brick comprising protection glaze layer
CN109927158A (en) * 2019-04-15 2019-06-25 福建省德化县全丰陶瓷有限公司 A kind of mechanism determines the art pottery and its preparation process of kiln texturing effect
CN110041101A (en) * 2019-04-15 2019-07-23 福建省德化县全丰陶瓷有限公司 One kind filling out the color art pottery and its manufacture craft

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101412627A (en) * 2008-11-12 2009-04-22 广东四通集团有限公司 Method of manufacturing decorative artistic porcelain
CN101509309A (en) * 2009-03-20 2009-08-19 骆水根 Metal wire built-in ceramic tile and method for producing the same
CN201423864Y (en) * 2009-06-05 2010-03-17 淄博华创精细陶瓷有限公司 Cloison artistic porcelain
CN201941489U (en) * 2010-12-09 2011-08-24 李忠君 Wire inlaid color-mortar artistic ceramic
CN104478491A (en) * 2014-12-30 2015-04-01 佛山市三水新明珠建陶工业有限公司 Enameled tile with protection enamel layer and manufacturing method thereof
CN204386093U (en) * 2014-12-30 2015-06-10 佛山市三水新明珠建陶工业有限公司 A kind of throwing vitreous brick comprising protection glaze layer
CN109927158A (en) * 2019-04-15 2019-06-25 福建省德化县全丰陶瓷有限公司 A kind of mechanism determines the art pottery and its preparation process of kiln texturing effect
CN110041101A (en) * 2019-04-15 2019-07-23 福建省德化县全丰陶瓷有限公司 One kind filling out the color art pottery and its manufacture craft

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113816773A (en) * 2021-11-09 2021-12-21 铜川市耀州窑唐宋陶业有限公司 High-quality color-filling artistic ceramic and manufacturing process thereof

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Application publication date: 20200403

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