CN113444482A - 一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法 - Google Patents
一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法 Download PDFInfo
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Abstract
本发明公开了一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法,涉及粘合剂技术领域,包括以下步骤:将硅烷偶联剂KH550和钛酸四丁酯分散到无水乙醇中,得分散液;将乙醇水溶液和水解抑制剂滴加到分散液中,升温搅拌反应,抽滤洗涤干燥,得改性TiO2;将聚四氢呋喃二醇、聚己二酸乙二醇酯、二异氰酸酯、二羟甲基丙酸、催化剂混合,升温反应;加入乙二胺,升温反应,得聚氨酯预聚体,降温,加入改性TiO2,搅拌反应;加入三乙胺中和;降至室温,加入去离子水乳化分散,减压蒸馏,即得聚氨酯分散体;再加入其它助剂,乳化分散,即得。本发明采用一步法合成KH550改性TiO2纳米粒子并作为填料,有效改善材料的耐水性和机械强度,制备的聚氨酯粘合剂综合性能好。
Description
技术领域
本发明涉及粘合剂技术领域,尤其涉及一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法。
背景技术
水性聚氨酯具有安全环保、不易燃烧、优异的弹性、柔韧性、附着力等优点,常被用来代替溶剂型聚氨酯材料应用于涂料、粘合剂、弹性体、印刷油墨等领域。然而,现有的水性聚氨酯粘合剂性能不佳,主要表现为耐水性不佳,且粘结性也有待进一步提高。因此,需要改善水性聚氨酯材料的综合性能以扩大其应用范围。
发明内容
基于背景技术存在的技术问题,本发明提出了一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法,采用一步法合成KH550改性TiO2纳米粒子并作为填料,有效改善材料的耐水性和机械强度,制备的聚氨酯粘合剂综合性能好。
本发明提出的一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法,包括以下步骤:
S1、改性TiO2的制备:将硅烷偶联剂KH550和钛酸四丁酯分散到无水乙醇中,得到分散液;将乙醇水溶液和水解抑制剂滴加到分散液中,升温至50-60℃搅拌反应,抽滤,洗涤,干燥,即得改性TiO2;
S2、聚氨酯预聚体制备:将聚四氢呋喃二醇、聚己二酸乙二醇酯、二异氰酸酯、二羟甲基丙酸、催化剂加入到反应容器中,升温至70-75℃,搅拌反应;然后加入乙二胺,并加入丙酮降低体系黏度,升温至75-80℃搅拌反应,即得聚氨酯预聚体;
S3、聚氨酯分散体制备:将S2的反应体系降温至30-40℃,加入改性TiO2,搅拌反应;最后加入三乙胺中和;降至室温,加入去离子水乳化分散,减压蒸馏除去丙酮,即得聚氨酯分散体;
S4、粘合剂制备:向聚氨酯分散体加入其它助剂,乳化分散,即得。
优选地,S1中,分散液中的KH550、钛酸四丁酯、无水乙醇的体积比为1-2:10:15-20;乙醇水溶液的体积分数为95%,乙醇水溶液和分散液的体积比为1:1-1.5。
优选地,S1中,水解抑制剂是由盐酸和醋酸按照1-1.5:1-1.5的体积比组成的。
优选地,S1中,升温至50-60℃,搅拌反应4-6h。
优选地,S2中,二异氰酸酯是由六亚甲基二异氰酸酯和异佛尔酮二异氰酸酯按照2-3:2-3的重量比组成的。
优选地,S2中,将聚四氢呋喃二醇、聚己二酸乙二醇酯、二异氰酸酯、二羟甲基丙酸、催化剂加入到反应容器中,升温至70-75℃,搅拌反应2-3h;然后加入乙二胺,并加入丙酮降低体系黏度,升温至75-80℃搅拌反应2-3h,即得聚氨酯预聚体。
优选地,S3中,加入改性TiO2,搅拌反应60-90min。
优选地,聚四氢呋喃二醇、聚己二酸乙二醇酯、二异氰酸酯、二羟甲基丙酸、催化剂、乙二胺、改性TiO2的重量比为40-50:50-60:20-35:3-6:0.1-0.2:2-5:3-10。
优选地,乳化分散的搅拌转速为3000-4000r/min。
优选地,S4中,其它助剂包括增塑剂、乳化剂、防老剂、阻燃剂中的一种或多种。
有益效果:本发明的水性聚氨酯粘合剂通过合理选择原料组成,并优化各原料用量,以聚四氢呋喃二醇、聚己二酸乙二醇酯、二异氰酸酯、二羟甲基丙酸、乙二胺、改性TiO2为主要原料,制得的水性聚氨酯性能优异;采用一步法合成KH550改性的TiO2纳米粒子并将其用作聚氨酯填料,KH550和TiO2配合能够有效改善材料的耐水性和机械强度,且相较于现有技术中先制备TiO2纳米粒子再利用KH550共混改性,本发明的改性TiO2纳米粒子用作水性聚氨酯填料,其剥离强度提高了7.5%以上、剪切强度提高了6.4%以上,这可能是由于采用一步法合成的改性TiO2纳米粒子的团聚有所改善,从而提高其在高分子聚合物的分散性;所制备的聚氨酯粘合剂综合性能好,具有良好的粘接性和耐水性,对塑料、金属、木材、玻璃等多种基材具有良好的粘结性能。
具体实施方式
下面,通过具体实施例对本发明的技术方案进行详细说明。
实施例1
本发明提出的一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法,包括以下步骤:
S1、改性TiO2的制备:将1体积的硅烷偶联剂KH550和10体积的钛酸四丁酯分散到15体积的无水乙醇中,得到分散液;将1体积的95vt%乙醇水溶液和0.04体积的水解抑制剂滴加到1体积的分散液中,升温至50℃,搅拌反应4h,抽滤,洗涤,干燥,即得改性TiO2;其中,水解抑制剂是由盐酸和醋酸按照1:1的体积比组成的;
S2、聚氨酯预聚体制备:S2中,将40重量份的聚四氢呋喃二醇、60重量份的聚己二酸乙二醇酯、10重量份的六亚甲基二异氰酸酯、10重量份的异佛尔酮二异氰酸酯、3重量份的二羟甲基丙酸、0.1重量份的催化剂加入到反应容器中,升温至70℃,搅拌反应2h;然后加入2重量份的乙二胺,并加入丙酮降低体系黏度,升温至75℃搅拌反应2h,即得聚氨酯预聚体;
S3、聚氨酯分散体制备:将S2的反应体系降温至30℃,加入3重量份的改性TiO2,搅拌反应60min;最后加入三乙胺中和;降至室温,加入去离子水3000r/min搅拌转速下乳化分散,减压蒸馏除去丙酮,即得聚氨酯分散体;
S4、粘合剂制备:向聚氨酯分散体加入增塑剂,在3000r/min乳化分散,即得。
实施例2
本发明提出的一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法,包括以下步骤:
S1、改性TiO2的制备:将1.4体积的硅烷偶联剂KH550和10体积的钛酸四丁酯分散到17体积的无水乙醇中,得到分散液;将1体积的95vt%乙醇水溶液和0.04体积的水解抑制剂滴加到1.2体积的分散液中,升温至55℃,搅拌反应4.5h,抽滤,洗涤,干燥,即得改性TiO2;其中,水解抑制剂是由盐酸和醋酸按照1:1.5的体积比组成的;
S2、聚氨酯预聚体制备:S2中,将45重量份的聚四氢呋喃二醇、55重量份的聚己二酸乙二醇酯、10重量份的六亚甲基二异氰酸酯、15重量份的异佛尔酮二异氰酸酯、4重量份的二羟甲基丙酸、0.15重量份的催化剂加入到反应容器中,升温至70℃,搅拌反应2.5h;然后加入3重量份的乙二胺,并加入丙酮降低体系黏度,升温至75℃搅拌反应2.5h,即得聚氨酯预聚体;
S3、聚氨酯分散体制备:将S2的反应体系降温至35℃,加入5重量份的改性TiO2,搅拌反应70min;最后加入三乙胺中和;降至室温,加入去离子水3500r/min搅拌转速下乳化分散,减压蒸馏除去丙酮,即得聚氨酯分散体;
S4、粘合剂制备:向聚氨酯分散体加入增塑剂,在3500r/min乳化分散,即得。
实施例3
本发明提出的一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法,包括以下步骤:
S1、改性TiO2的制备:将1.7体积的硅烷偶联剂KH550和10体积的钛酸四丁酯分散到18体积的无水乙醇中,得到分散液;将1体积的95vt%乙醇水溶液和0.05体积的水解抑制剂滴加到1.3体积的分散液中,升温至55℃,搅拌反应5h,抽滤,洗涤,干燥,即得改性TiO2;其中,水解抑制剂是由盐酸和醋酸按照1.5:1的体积比组成的;
S2、聚氨酯预聚体制备:S2中,将47重量份的聚四氢呋喃二醇、53重量份的聚己二酸乙二醇酯、15重量份的六亚甲基二异氰酸酯、15重量份的异佛尔酮二异氰酸酯、5重量份的二羟甲基丙酸、0.15重量份的催化剂加入到反应容器中,升温至75℃,搅拌反应2.5h;然后加入4重量份的乙二胺,并加入丙酮降低体系黏度,升温至80℃搅拌反应2.5h,即得聚氨酯预聚体;
S3、聚氨酯分散体制备:将S2的反应体系降温至40℃,加入7重量份的改性TiO2,搅拌反应80min;最后加入三乙胺中和;降至室温,加入去离子水3000-4000r/min搅拌转速下乳化分散,减压蒸馏除去丙酮,即得聚氨酯分散体;
S4、粘合剂制备:向聚氨酯分散体加入增塑剂,在3500r/min乳化分散,即得。
实施例4
本发明提出的一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法,包括以下步骤:
S1、改性TiO2的制备:将2体积的硅烷偶联剂KH550和10体积的钛酸四丁酯分散到20体积的无水乙醇中,得到分散液;将1体积的95vt%乙醇水溶液和0.05体积的水解抑制剂滴加到1.5体积的分散液中,升温至60℃,搅拌反应6h,抽滤,洗涤,干燥,即得改性TiO2;其中,水解抑制剂是由盐酸和醋酸按照1.2:1.3的体积比组成的;
S2、聚氨酯预聚体制备:S2中,将50重量份的聚四氢呋喃二醇、50重量份的聚己二酸乙二醇酯、15重量份的六亚甲基二异氰酸酯、20重量份的异佛尔酮二异氰酸酯、6重量份的二羟甲基丙酸、0.2重量份的催化剂加入到反应容器中,升温至75℃,搅拌反应3h;然后加入5重量份的乙二胺,并加入丙酮降低体系黏度,升温至80℃搅拌反应3h,即得聚氨酯预聚体;
S3、聚氨酯分散体制备:将S2的反应体系降温至40℃,加入10重量份的改性TiO2,搅拌反应90min;最后加入三乙胺中和;降至室温,加入去离子水3000-4000r/min搅拌转速下乳化分散,减压蒸馏除去丙酮,即得聚氨酯分散体;
S4、粘合剂制备:向聚氨酯分散体加入增塑剂,在4000r/min乳化分散,即得。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。
Claims (10)
1.一种高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,包括以下步骤:
S1、改性TiO2的制备:将硅烷偶联剂KH550和钛酸四丁酯分散到无水乙醇中,得到分散液;将乙醇水溶液和水解抑制剂滴加到分散液中,升温至50-60℃搅拌反应,抽滤,洗涤,干燥,即得改性TiO2;
S2、聚氨酯预聚体制备:将聚四氢呋喃二醇、聚己二酸乙二醇酯、二异氰酸酯、二羟甲基丙酸、催化剂加入到反应容器中,升温至70-75℃,搅拌反应;然后加入乙二胺,并加入丙酮降低体系黏度,升温至75-80℃搅拌反应,即得聚氨酯预聚体;
S3、聚氨酯分散体制备:将S2的反应体系降温至30-40℃,加入改性TiO2,搅拌反应;最后加入三乙胺中和;降至室温,加入去离子水乳化分散,减压蒸馏除去丙酮,即得聚氨酯分散体;
S4、粘合剂制备:向聚氨酯分散体加入其它助剂,乳化分散,即得。
2.根据权利要求1所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,S1中,分散液中的KH550、钛酸四丁酯、无水乙醇的体积比为1-2:10:15-20;乙醇水溶液的体积分数为95%,乙醇水溶液和分散液的体积比为1:1-1.5。
3.根据权利要求1或2所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,S1中,水解抑制剂是由盐酸和醋酸按照1-1.5:1-1.5的体积比组成的。
4.根据权利要求1-3任一项所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,S1中,升温至50-60℃,搅拌反应4-6h。
5.根据权利要求1-4任一项所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,S2中,二异氰酸酯是由六亚甲基二异氰酸酯和异佛尔酮二异氰酸酯按照2-3:2-3的重量比组成的。
6.根据权利要求1-5任一项所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,S2中,将聚四氢呋喃二醇、聚己二酸乙二醇酯、二异氰酸酯、二羟甲基丙酸、催化剂加入到反应容器中,升温至70-75℃,搅拌反应2-3h;然后加入乙二胺,并加入丙酮降低体系黏度,升温至75-80℃搅拌反应2-3h,即得聚氨酯预聚体。
7.根据权利要求1-6任一项所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,S3中,加入改性TiO2,搅拌反应60-90min。
8.根据权利要求1-7任一项所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,聚四氢呋喃二醇、聚己二酸乙二醇酯、二异氰酸酯、二羟甲基丙酸、催化剂、乙二胺、改性TiO2的重量比为40-50:50-60:20-35:3-6:0.1-0.2:2-5:3-10。
9.根据权利要求1-8任一项所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,乳化分散的搅拌转速为3000-4000r/min。
10.根据权利要求1-9任一项所述的高粘结强度耐水的水性聚氨酯粘合剂的制备方法,其特征在于,S4中,其它助剂包括增塑剂、乳化剂、防老剂、阻燃剂中的一种或多种。
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