CN113427884A - 一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法 - Google Patents
一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法 Download PDFInfo
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Abstract
本申请公开了一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法的步骤为(1)面料纱线前期处理;(2)树脂涂料加工;(3)对纱线进行树脂固着处理;(4)将纱线进行混合纺织加工处理;(5)将面料进行复合固定处理形成复合面料;(6)对复合面料的外表进行涂覆芦荟凝胶涂层形成成品面料;(7)对成品面料进行检测、修剪处理,本申请采用混纺的方式对羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线进行加工,使得加工出的成品具有较好的抗菌效果,同时银离子纤维纱线自身具有一定的导电效果,可以减少静电,防止起球。
Description
技术领域
本申请涉及纺织面料领域,尤其是一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法。
背景技术
羊毛主要由蛋白质组成。人类利用羊毛可追溯到新石器时代,由中亚向地中海和世界其他地区传播,遂成为亚欧的主要纺织原料。羊毛纤维柔软而富有弹性,可用于制作呢绒、绒线、毛毯、毡呢等纺织品。羊毛制品有手感丰满、保暖性好、穿着舒适等特点。绵羊毛在纺织原料中占相当大的比重。世界绵羊毛产量较大的有澳大利亚、苏联、新西兰、阿根廷、中国等。绵羊毛按细度和长度分为细羊毛、半细毛、长羊毛、杂交种毛、粗羊毛等5类。中国绵羊毛品种有蒙羊毛、藏羊毛、哈萨克羊毛。评定羊毛品质的主要因素是细度、卷曲、色泽、强度以及草杂含量等。
羊毛面料在生产加工的过程中很容易因自身的摩擦导致静电,容易造成起球起毛等现象,影响加工效率,同时羊毛类衣物极易起静电,也容易起球起毛,穿戴一定时间后影响舒适感。因此,针对上述问题提出一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法。
发明内容
在本实施例中提供了一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法用于解决现有技术中的普通羊毛面料抗静电效果较差容易起球起毛的问题。
根据本申请的一个方面,提供了一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法包括如下步骤;
(1)面料纱线前期处理;
(2)树脂涂料加工;
(3)对纱线进行树脂固着处理;
(4)将纱线进行混合纺织加工处理;
(5)将面料进行复合固定处理形成复合面料;
(6)对复合面料的外表进行涂覆芦荟凝胶涂层形成成品面料;
(7)对成品面料进行检测、修剪处理。
进一步地,所述步骤(1)中的面料纱线包括羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线。
进一步地,所述步骤(1)中先对羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线进行梳理,梳理后对纱线进行清洁处理,清洁时采用清洁液进行浸泡清洁,所述清洁液由清洁剂和水组成,且在清洁液内加入面料柔顺剂,浸泡时间为50-70分钟,浸泡的水温为45-55摄氏度。
进一步地,所述步骤(1)中,对浸泡清洁处理后的纱线进行冲洗清洁,冲洗采用输送辊张紧纱线进行移动冲洗清洁,冲洗采用冲洗器进行冲洗,冲洗的水温为45-55摄氏度,冲洗时长为20分钟,冲洗后采用热风烘干的方式进行干燥处理,热风的温度为65-75摄氏度,吹风时长为20-30分钟,纱线进行彻底干燥处理,干燥后使用离子风机对纱线进行吹风除静电处理,吹风的时长为30-40分钟。
进一步地,所述步骤(2)中,树脂涂料包括异氰酸酯、高分子聚酯多元醇、小分子多元醇、抗氧剂、催化剂和溶剂,所述异氰酸酯10-20份,所述高分子聚酯多元醇为20-25份,所述小分子多元醇2-10份,所述抗氧剂1-2 份,所述催化剂1-2份,所述溶剂20-50份,将异氰酸酯、高分子聚酯多元醇、小分子多元醇、抗氧剂、催化剂和溶剂进行充分加热混合制成树脂涂料。
进一步地,所述步骤(3)中,对羊毛纤维纱线和纤维素纤维纱线进行涂覆树脂涂料,涂覆方式采用喷涂工艺进行涂覆处理,在羊毛纤维纱线和纤维素纤维纱线外表面进行喷涂2-3遍树脂涂料,形成一层树脂膜,然后使用烘干室对纱线进行烘干固着处理,烘干的温度为65-75摄氏度,烘干的时间为 3-5小时,对纱线外表面的树脂膜进行固着处理,固着后,采用冷风吹风降温固着的方式对纱线外表面的树脂膜进行进一步的加固冷却处理,吹风时间为 50-100分钟,冷风温度为10-20摄氏度。
进一步地,所述步骤(4)中,将所述羊毛纤维纱线和纤维素纤维纱线使用纺织机混合纺织制成面料A,其中所述羊毛纤维纱线占面料A总量的60%,所述纤维素纤维纱线占面料A总量的40%,加工后,使用离子棒对面料A进行静电消除处理,处理的时长为15-25分钟,然后将所述羊毛纤维纱线和银离子纤维纱线进行混合纺织制成面料B,所述羊毛纤维纱线占面料B总量的60%,所述银离子纤维纱线占总面料B总量的40%,然后使用离子棒对面料B进行静电消除处理,处理的时长为10-15分钟。
进一步地,所述步骤(5)中,将面料A和面料B使用热熔胶进行复合固定加工,加工时采用热熔胶涂覆装置对面料A上进行涂覆热熔胶,涂覆时采用压布式涂胶方式进行涂胶,同时在热熔胶和面料接触的同时将醚哪里进行双侧舒展,可以有效的防止热熔胶涂覆在面料层时会使面料不同区域的温度不同,导致面料温度高处蜷缩,使面料产生变形,涂覆后将面料A和面料B 进行压合复合,并使得热熔胶固化将面料A和面料B之间进行复合固定,形成复合面料,压合固着的时间为24-36小时,压合固着后再将复合面料进行静置2-3天。
进一步地,所述步骤(6)中对复合面料外表面进行涂覆芦荟凝胶,涂覆时采用涂覆机进行涂覆处理,采用涂覆辊滚涂的方式进行加工,使得涂覆的芦荟凝胶膜较为均匀平整,涂覆后,采用加热固着的方式进行固化处理,固化后,再次重复上述操作涂覆固化一层芦荟凝胶膜,使得芦荟凝胶膜更加均匀平整,两次涂覆加工固化后形成成品面料。
进一步地,所述步骤(7)中,对成品面料进行抽样检测,检验合格后,对面料进行修边,裁剪加工,将成品面料的瑕疵边角进行去除,加工的同时对面料进行吹离子风,进一步的对面料的静电进行消除,裁剪加工后,对面料进行熨烫整平处理,处理后进行收卷、存储。
通过本申请上述实施例,本申请采用混纺的方式对羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线进行加工,使得加工出的成品具有较好的抗菌效果,同时银离子纤维纱线自身具有一定的导电效果,可以减少静电,防止起球,同时本申请对羊毛纤维纱线、纤维素纤维纱线外表面进行树脂涂覆处理,使得处理后的纱线降低定向摩擦,减少纤维滑移,另外树脂粘附在面料的纱线上,这样在摩擦时不容易起球,从而提高抗起球性,本申请加工后的成品外表面具有芦荟凝胶膜,使得手感更加舒适,起到滋润效果,与皮肤接触触感更佳。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。
图1为本申请一种实施例的流程示意图。
具体实施方式
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。
在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本申请及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。
并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本申请中的具体含义。
此外,术语“安装”、“设置”、“设有”、“连接”、“相连”、“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。
本实施例中的步骤(3)可以适用于各种纱线的外表面树脂膜加工工作,例如,在本实施例提供了如下一种纱线,本实施例中的步骤(3)可以用来进行涂覆处理如下纱线。
该纱线包括内芯、膜条和羽纱,其特征在于:所述内芯由氨纶纤维组成,所述膜条由彩虹膜经切条形成,所述膜条螺旋缠绕在内芯的外侧,所述羽纱由棉纤维组成,所述羽纱螺旋缠绕在膜条的外侧,并且羽纱的螺旋方向与膜条的螺旋方向相反。内芯选用的氨纶纤维是一种具有优良纺织性能的纤维,不仅具有良好的弹性,而且具有强度高、比重小等优点。与现有将彩虹膜与面料复合的纺织应用方式不同,本发明采用了将彩虹膜复合在纱线中的应用方式,利用模切机将彩虹膜切割为宽度均匀的膜条,然后通过螺旋缠绕的方式将膜条紧紧缠绕在纱线的内芯外侧,使纱线自身也能呈现出不同的幻彩效果。为了避免彩虹膜对纱线的舒适性产生不良影响,本发明在膜条的外侧反方向缠绕有棉纤维材质的羽纱,利用羽纱将彩虹膜与人体分隔开,并且充分发挥棉纤维柔软、吸湿、亲肤等特性,进一步提高纱线的舒适性,作为优选,本发明的彩虹膜包括表层和里层,所述表层包覆在里层的上下两侧,所述里层包括交错层叠的高折光层和低折光层,里层的层数不少于 150层。彩虹膜的表面具有高强度、高耐热、高光泽、耐磨、防潮等特性,里层通过高折光层与低折光层交错重叠使光线能够在各膜层之间折射和反射,表现出不同的反射色彩和透射色彩,作为优选,本发明的膜条的宽度为 50-80μm,作为优选,本发明的内芯、膜条和羽纱采用热熔胶进行粘合。为了避免膜条和羽纱的螺旋结构发生松散,本发明采用热熔胶将螺旋缠绕后的膜条和羽纱粘合在内芯上,有助于提高复合纱线的强度和韧性,作为优选,本发明的膜条与羽纱的数量比为2:1,作为优选,本发明的复合纱线的表面包覆有一层环氧树脂层。
当然本实施例也可以用于涂覆处理结构的纱线。在此不再一一赘述,下面对本申请实施例的抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法进行介绍。
请参阅图1所示,一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法包括如下步骤;
(1)面料纱线前期处理;
(2)树脂涂料加工;
(3)对纱线进行树脂固着处理;
(4)将纱线进行混合纺织加工处理;
(5)将面料进行复合固定处理形成复合面料;
(6)对复合面料的外表进行涂覆芦荟凝胶涂层形成成品面料;
(7)对成品面料进行检测、修剪处理。
进一步地,所述步骤(1)中的面料纱线包括羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线。
进一步地,所述步骤(1)中先对羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线进行梳理,梳理后对纱线进行清洁处理,清洁时采用清洁液进行浸泡清洁,所述清洁液由清洁剂和水组成,且在清洁液内加入面料柔顺剂,浸泡时间为50-70分钟,浸泡的水温为45-55摄氏度。
进一步地,所述步骤(1)中,对浸泡清洁处理后的纱线进行冲洗清洁,冲洗采用输送辊张紧纱线进行移动冲洗清洁,冲洗采用冲洗器进行冲洗,冲洗的水温为45-55摄氏度,冲洗时长为20分钟,冲洗后采用热风烘干的方式进行干燥处理,热风的温度为65-75摄氏度,吹风时长为20-30分钟,纱线进行彻底干燥处理,干燥后使用离子风机对纱线进行吹风除静电处理,吹风的时长为30-40分钟。
进一步地,所述步骤(2)中,树脂涂料包括异氰酸酯、高分子聚酯多元醇、小分子多元醇、抗氧剂、催化剂和溶剂,所述异氰酸酯10-20份,所述高分子聚酯多元醇为20-25份,所述小分子多元醇2-10份,所述抗氧剂1-2 份,所述催化剂1-2份,所述溶剂20-50份,将异氰酸酯、高分子聚酯多元醇、小分子多元醇、抗氧剂、催化剂和溶剂进行充分加热混合制成树脂涂料。
进一步地,所述步骤(3)中,对羊毛纤维纱线和纤维素纤维纱线进行涂覆树脂涂料,涂覆方式采用喷涂工艺进行涂覆处理,在羊毛纤维纱线和纤维素纤维纱线外表面进行喷涂2-3遍树脂涂料,形成一层树脂膜,然后使用烘干室对纱线进行烘干固着处理,烘干的温度为65-75摄氏度,烘干的时间为 3-5小时,对纱线外表面的树脂膜进行固着处理,固着后,采用冷风吹风降温固着的方式对纱线外表面的树脂膜进行进一步的加固冷却处理,吹风时间为 50-100分钟,冷风温度为10-20摄氏度。
进一步地,所述步骤(4)中,将所述羊毛纤维纱线和纤维素纤维纱线使用纺织机混合纺织制成面料A,其中所述羊毛纤维纱线占面料A总量的60%,所述纤维素纤维纱线占面料A总量的40%,加工后,使用离子棒对面料A进行静电消除处理,处理的时长为15-25分钟,然后将所述羊毛纤维纱线和银离子纤维纱线进行混合纺织制成面料B,所述羊毛纤维纱线占面料B总量的60%,所述银离子纤维纱线占总面料B总量的40%,然后使用离子棒对面料B进行静电消除处理,处理的时长为10-15分钟。
进一步地,所述步骤(5)中,将面料A和面料B使用热熔胶进行复合固定加工,加工时采用热熔胶涂覆装置对面料A上进行涂覆热熔胶,涂覆时采用压布式涂胶方式进行涂胶,同时在热熔胶和面料接触的同时将醚哪里进行双侧舒展,可以有效的防止热熔胶涂覆在面料层时会使面料不同区域的温度不同,导致面料温度高处蜷缩,使面料产生变形,涂覆后将面料A和面料B 进行压合复合,并使得热熔胶固化将面料A和面料B之间进行复合固定,形成复合面料,压合固着的时间为24-36小时,压合固着后再将复合面料进行静置2-3天。
进一步地,所述步骤(6)中对复合面料外表面进行涂覆芦荟凝胶,涂覆时采用涂覆机进行涂覆处理,采用涂覆辊滚涂的方式进行加工,使得涂覆的芦荟凝胶膜较为均匀平整,涂覆后,采用加热固着的方式进行固化处理,固化后,再次重复上述操作涂覆固化一层芦荟凝胶膜,使得芦荟凝胶膜更加均匀平整,两次涂覆加工固化后形成成品面料。
进一步地,所述步骤(7)中,对成品面料进行抽样检测,检验合格后,对面料进行修边,裁剪加工,将成品面料的瑕疵边角进行去除,加工的同时对面料进行吹离子风,进一步的对面料的静电进行消除,裁剪加工后,对面料进行熨烫整平处理,处理后进行收卷、存储。
本申请的有益之处在于:
1.本申请采用混纺的方式对羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线进行加工,使得加工出的成品具有较好的抗菌效果,同时银离子纤维纱线自身具有一定的导电效果,可以减少静电,防止起球,同时本申请对羊毛纤维纱线、纤维素纤维纱线外表面进行树脂涂覆处理,使得处理后的纱线降低定向摩擦,减少纤维滑移,另外树脂粘附在面料的纱线上,这样在摩擦时不容易起球,从而提高抗起球性,本申请加工后的成品外表面具有芦荟凝胶膜,使得手感更加舒适,起到滋润效果,与皮肤接触触感更佳。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。
Claims (10)
1.一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法包括如下步骤;
(1)面料纱线前期处理;
(2)树脂涂料加工;
(3)对纱线进行树脂固着处理;
(4)将纱线进行混合纺织加工处理;
(5)将面料进行复合固定处理形成复合面料;
(6)对复合面料的外表进行涂覆芦荟凝胶涂层形成成品面料;
(7)对成品面料进行检测、修剪处理。
2.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(1)中的面料纱线包括羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线。
3.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(1)中先对羊毛纤维纱线、纤维素纤维纱线和银离子纤维纱线进行梳理,梳理后对纱线进行清洁处理,清洁时采用清洁液进行浸泡清洁,所述清洁液由清洁剂和水组成,且在清洁液内加入面料柔顺剂,浸泡时间为50-70分钟,浸泡的水温为45-55摄氏度。
4.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(1)中,对浸泡清洁处理后的纱线进行冲洗清洁,冲洗采用输送辊张紧纱线进行移动冲洗清洁,冲洗采用冲洗器进行冲洗,冲洗的水温为45-55摄氏度,冲洗时长为20分钟,冲洗后采用热风烘干的方式进行干燥处理,热风的温度为65-75摄氏度,吹风时长为20-30分钟,纱线进行彻底干燥处理,干燥后使用离子风机对纱线进行吹风除静电处理,吹风的时长为30-40分钟。
5.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(2)中,树脂涂料包括异氰酸酯、高分子聚酯多元醇、小分子多元醇、抗氧剂、催化剂和溶剂,所述异氰酸酯10-20份,所述高分子聚酯多元醇为20-25份,所述小分子多元醇2-10份,所述抗氧剂1-2份,所述催化剂1-2份,所述溶剂20-50份,将异氰酸酯、高分子聚酯多元醇、小分子多元醇、抗氧剂、催化剂和溶剂进行充分加热混合制成树脂涂料。
6.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(3)中,对羊毛纤维纱线和纤维素纤维纱线进行涂覆树脂涂料,涂覆方式采用喷涂工艺进行涂覆处理,在羊毛纤维纱线和纤维素纤维纱线外表面进行喷涂2-3遍树脂涂料,形成一层树脂膜,然后使用烘干室对纱线进行烘干固着处理,烘干的温度为65-75摄氏度,烘干的时间为3-5小时,对纱线外表面的树脂膜进行固着处理,固着后,采用冷风吹风降温固着的方式对纱线外表面的树脂膜进行进一步的加固冷却处理,吹风时间为50-100分钟,冷风温度为10-20摄氏度。
7.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(4)中,将所述羊毛纤维纱线和纤维素纤维纱线使用纺织机混合纺织制成面料A,其中所述羊毛纤维纱线占面料A总量的60%,所述纤维素纤维纱线占面料A总量的40%,加工后,使用离子棒对面料A进行静电消除处理,处理的时长为15-25分钟,然后将所述羊毛纤维纱线和银离子纤维纱线进行混合纺织制成面料B,所述羊毛纤维纱线占面料B总量的60%,所述银离子纤维纱线占总面料B总量的40%,然后使用离子棒对面料B进行静电消除处理,处理的时长为10-15分钟。
8.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(5)中,将面料A和面料B使用热熔胶进行复合固定加工,加工时采用热熔胶涂覆装置对面料A上进行涂覆热熔胶,涂覆时采用压布式涂胶方式进行涂胶,同时在热熔胶和面料接触的同时将醚哪里进行双侧舒展,可以有效的防止热熔胶涂覆在面料层时会使面料不同区域的温度不同,导致面料温度高处蜷缩,使面料产生变形,涂覆后将面料A和面料B进行压合复合,并使得热熔胶固化将面料A和面料B之间进行复合固定,形成复合面料,压合固着的时间为24-36小时,压合固着后再将复合面料进行静置2-3天。
9.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(6)中对复合面料外表面进行涂覆芦荟凝胶,涂覆时采用涂覆机进行涂覆处理,采用涂覆辊滚涂的方式进行加工,使得涂覆的芦荟凝胶膜较为均匀平整,涂覆后,采用加热固着的方式进行固化处理,固化后,再次重复上述操作涂覆固化一层芦荟凝胶膜,使得芦荟凝胶膜更加均匀平整,两次涂覆加工固化后形成成品面料。
10.根据权利要求1所述的一种抗起球抗菌羊毛/纤维素纤维混纺织物的制备方法,其特征在于:所述步骤(7)中,对成品面料进行抽样检测,检验合格后,对面料进行修边,裁剪加工,将成品面料的瑕疵边角进行去除,加工的同时对面料进行吹离子风,进一步的对面料的静电进行消除,裁剪加工后,对面料进行熨烫整平处理,处理后进行收卷、存储。
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