CN112790363A - 一种抑制槟榔返卤返白的食用槟榔卤水及其制备方法 - Google Patents
一种抑制槟榔返卤返白的食用槟榔卤水及其制备方法 Download PDFInfo
- Publication number
- CN112790363A CN112790363A CN202110214092.3A CN202110214092A CN112790363A CN 112790363 A CN112790363 A CN 112790363A CN 202110214092 A CN202110214092 A CN 202110214092A CN 112790363 A CN112790363 A CN 112790363A
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- China
- Prior art keywords
- brine
- areca
- edible
- nut
- water
- Prior art date
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Abstract
一种抑制槟榔返卤返白的食用槟榔卤水及其制备方法,该食用槟榔卤水由以下原料制成:结构材料氢氧化钙粉末和饴糖,及辅料稳定材料、甜味材料、乳化材料、保水材料和天然香精香料。其制备方法包括以下步骤:(1)将氢氧化钙粉末分散在水中,得到氢氧化钙乳浊液;(2)将饴糖在沸水浴中软化,加入到所述氢氧化钙乳浊液中,搅拌均匀,得老卤水;(3)将辅料稳定材料、甜味材料、乳化材料、保水材料和天然香精香料分散在水中,水浴加热溶解,得分散液;将所述分散液加入至所述老卤水中,搅拌,打磨,即得食用槟榔卤水产品。本发明食用槟榔卤水能较好的抑制卤水返卤返白,并能维持好产品的风味、口感和色泽,工艺简单,成本低,适宜于工业化生产。
Description
技术领域
本发明涉及一种槟榔卤水及其制备方法,尤其涉及一种抑制槟榔返卤返白的食用槟榔卤水及其制备方法。
背景技术
槟榔,棕榈科常绿乔木植物槟榔(Areca catechu L.)的果实,主产于印度以及马来西亚、越南、泰国、菲律宾等东南亚沿海地区,我国海南和我国台湾也大量出产。槟榔的果皮和果核是我国名贵的“四大南药”之一,其果还是一种被广泛食用的佳果。现代研究表明,槟榔含有生物碱、鞣质、黄酮、萜类等多种化学成分,具有促消化、降血压、抗抑郁、抗炎、抗寄生虫和抑菌等活性作用。
食用槟榔加工工艺非常复杂,其主要包含选籽、分级、清洗、蒸煮、压制、调味、烘烤、切片、去核、点卤、凉籽以及包装等加工工序。食用槟榔卤水主要是由饴糖、石灰两种主料经膨化熬制、加入添加剂调制而成,在与干燥的炮制槟片接触后,卤水会自然干燥;然而,如果包装物隔气性不好或者加工时空气湿度过高,卤水也会返潮。依据目前的食用习惯,卤水对食用槟榔的风味有至关重要的作用,槟榔特殊的劲道以及迷人的风味,部分来源于卤水。
根据大量的生产实践和市场调研表明,现有食用槟榔卤水返卤和返白是其存在的主要问题之一。青果槟榔产品的货架期为15-30天,易出现返卤或返白现象(即槟榔片中间部位的卤水融化或有白色晶体析出),这会使槟榔的外观形态与口感口味发生变化,导致消费者难以接受,从而影响食用槟榔的销售。
发明内容
本发明要解决的技术问题是,克服现有技术存在的上述缺陷,提供一种在不增加食品添加剂的使用前提下,保持食用槟榔卤水原有的风味,生产成本低的抑制槟榔返卤返白的食用槟榔卤水。
本发明进一步要解决的技术问题是,提供一种抑制槟榔返卤返白的食用槟榔卤水的制备方法。
本发明解决其技术问题采用的技术方案是,一种抑制槟榔返卤返白的食用槟榔卤水,由以下原料制成:结构材料氢氧化钙粉末与饴糖,及辅料稳定材料、甜味材料、乳化材料、保水材料和天然香精香料。
进一步,所述稳定材料为魔芋胶、海藻酸钠、卡拉胶、黄原胶、羧甲基纤维素钠和明胶中的一种或几种。
进一步,所述保水材料为六偏磷酸钠、三聚磷酸钠、丙二醇的聚葡萄糖中的一种或几种。
进一步,所述原料各组分的重量百分比为:结构材料80-95%,稳定材料0.5-3.5%,甜味材料0.5-1.5%,乳化材料0.1-3.5%,保水材料0.1-3.0%,天然香精香料0.1-2.0%,所述重量百分比以食用槟榔卤水总重量为计算基准。
进一步,所述原料各组分的重量百分比为:结构材料90-92%,稳定材料2-3%,甜味材料1.0-1.5%,乳化材料2-3%,保水材料1.0-1.5%,天然香精香料1-2%,所述重量百分比以食用槟榔卤水总重量为计算基准。
进一步,所述结构材料由10-45 wt%氢氧化钙粉末与35-70 wt%饴糖组成,优选为质量百分比为20-35%的氢氧化钙粉末与55-65%的饴糖组成。
进一步,所述甜味材料为甜蜜素、三氯蔗糖、纽甜和阿斯巴甜中的一种或几种。
进一步,所述乳化材料为蔗糖脂肪酸酯、单硬脂酸甘油酯、双乙酰酒石酸单双甘油酯和卵磷脂中的一种或几种。
本发明进一步解决其技术问题采用的技术方案是,一种抑制槟榔返卤返白的食用槟榔卤水的制备方法,包括以下步骤:
(1)将氢氧化钙分散在水中,搅拌均匀,得到氢氧化钙乳浊液;
(2)将饴糖在沸水浴中软化,加入到步骤(1)所得的氢氧化钙乳浊液中,搅拌均匀,得老卤水;
(3)将辅料稳定材料、甜味材料、乳化材料、保水材料和天然香精香料分散在水中,水浴加热溶解,剪切搅拌,得分散液;将所述分散液加入至步骤(2)所得的老卤水中,磁力搅拌均匀,进行打磨,即得所述食用槟榔卤水产品。
进一步,步骤(1)中,所述氢氧化钙与水的质量比为1:4;搅拌的时间是8~24h,搅拌的速度为600-1200 r/min,搅拌时,将物料的温度加热至40~60℃。
进一步,步骤(2)中,所述软化的时间是10-18min;所述搅拌的速度为600-1200 r/min。
进一步,步骤(3)中,所述辅料与水的质量比为1:4;所述水浴加热的温度为50-65℃;所述溶解的时间为5~10min;所述剪切搅拌的速度为10000-15000 r/min,剪切搅拌搅拌的时间为10-15min;所述打磨的时间为0.5~3h,所述打磨的胶体磨的间隙为0.1mm。
本发明抑制槟榔返卤返白的食用槟榔卤水中的稳定材料、保水材料具有增稠稳定、保水及胶凝的功能。在卤水制备过程中,这些材料不仅可以调节卤水的流变特性,还可以减少水分的流失,使溶液中分子呈无序的无规则的稳定状态。通过复配材料使其各材料之间起协同增效作用,以提高槟榔卤水的品质稳定性。
优选方案,如稳定材料中的黄原胶与魔芋胶在溶液中有明显的协同增效作用,复配胶粘度比同浓度单一胶的粘度有数倍增加或成胶冻状,这种现象称为黄原胶与魔芋胶分子的协效增稠性和协效凝胶性。这主要是因为黄原胶分子的双螺旋结构易和含β-1,4键的多糖分子发生嵌合作用所致。如将卡拉胶与魔芋胶进行适当复合,在中性偏酸性的条件下,可以形成对热可逆的黏弹性,且所形成的卤水还具有所需用量少、稳定性好、减少晶体物质的析出等特点。如将蔗糖脂肪酸酯与单硬脂酸甘油酯复配后的乳化能力能提高15%以上,提高了槟榔卤水的稳定性和分散特性,改善了卤水的组织结构。如将六偏磷酸钠与三聚磷酸钠进行复配使用,可提高卤水的硬度、咀嚼特性及减少卤水在制备过程中水分的散失。
与现有技术相比,本发明具有以下有益效果:本发明食用槟榔卤水产品的食用碱含量低,流动性、分散性和稳定性较好。在点卤时,卤水与食用槟榔内表面会充分接触,其卤水中各成分会向槟榔纤维层逐渐渗透扩散,在一定时间内会达到平衡状态,此后再进行包装,能抑制食用槟榔出现返卤返白,并能维持好产品的风味、口感和色泽,工艺简单,成本低,适宜于工业化生产。
具体实施方式
下面结合具体实施例对本发明作进一步说明。
实施例1
本实施例抑制槟榔返卤返白的食用槟榔卤水,由以下原料制成:氢氧化钙2.5kg,饴糖7kg,黄原胶0.05kg、魔芋胶0.02kg、海藻酸钠0.09kg、纽甜0.025kg、三氯蔗糖0.025kg、甜蜜素0.025kg、蔗糖脂肪酸酯0.075kg、单硬脂酸甘油酯0.05kg、双乙酰酒石酸单双甘油酯0.04kg、六偏磷酸钠0.025kg、三聚磷酸钠0.025kg、天然香精香料0.05kg(薄荷香精0.02kg、巴西咖啡香精0.02kg、桂子油0.01kg)。
本实施例抑制槟榔返卤返白的食用槟榔卤水的制备方法,包括以下步骤:
(1)将氢氧化钙分散在10kg水中,50℃磁力搅拌12小时,搅拌的速度为1000转/分钟,得到氢氧化钙乳浊液;
(2)将饴糖在沸水浴中软化10分钟,加入到步骤(1)所得的氢氧化钙乳浊液中,搅拌均匀,搅拌的速度为1000转/分钟,得老卤水;
(3)将辅料黄原胶、魔芋胶、海藻酸钠、纽甜、三氯蔗糖、甜蜜素、蔗糖脂肪酸酯、单硬脂酸甘油酯、双乙酰酒石酸单双甘油酯、六偏磷酸钠、三聚磷酸钠、薄荷香精、巴西咖啡香精、桂子油分散在2kg水中,50℃水浴加热溶解10分钟,剪切搅拌10分钟,速度为13000转/分钟,得分散液;将分散液加入至步骤(2)所得的老卤水中,磁力搅拌均匀,打磨0.5小时,打磨时胶体磨的间隙为0.1mm,即得食用槟榔卤水产品。
实施例2
本实施例抑制槟榔返卤返白的食用槟榔卤水,由以下原料制成:氢氧化钙2.5kg、饴糖6.5kg、黄原胶0.085kg、魔芋胶0.025kg、海藻酸钠0.09kg、羧甲基纤维素钠0.1kg、纽甜0.05kg、三氯蔗糖0.08kg、蔗糖脂肪酸酯0.15kg、单硬脂酸甘油酯0.15kg、六偏磷酸钠0.05kg、丙二醇0.05kg、天然香精香料0.17kg(天然提取的薄荷香精0.07kg、巴西咖啡香精0.07kg、桂子油0.03kg)。
本实施例抑制槟榔返卤返白的食用槟榔卤水的制备方法,包括以下步骤:
(1)将氢氧化钙分散在10kg水中,50℃磁力搅拌12小时,搅拌的速度为800转/分钟,得到氢氧化钙乳浊液;
(2)将饴糖在沸水浴中软化12分钟,加入到步骤(1)所得的氢氧化钙乳浊液中,搅拌均匀,搅拌的速度为800转/分钟,得老卤水;
(3)将辅料黄原胶、魔芋胶、海藻酸钠、羧甲基纤维素钠、纽甜、三氯蔗糖、蔗糖脂肪酸酯、单硬脂酸甘油酯、六偏磷酸钠、丙二醇、薄荷香精、巴西咖啡香精、桂子油分散在4kg水中,50℃水浴加热溶解10分钟,剪切搅拌15分钟,速度为13000转/分钟,得分散液;将分散液加入至步骤(2)所得的老卤水中,剪切搅拌15分钟,打磨1小时,打磨时胶体磨的间隙为0.1mm,即得食用槟榔卤水产品。
实施例3
本实施例抑制槟榔返卤返白的食用槟榔卤水,由以下原料制成:氢氧化钙3kg、饴糖6kg、魔芋胶0.03kg、卡拉胶0.085kg、羧甲基纤维素钠0.135kg、明胶0.05kg、纽甜0.035kg、甜蜜素0.05kg、阿斯巴甜0.045kg、蔗糖脂肪酸酯0.1kg、单硬脂酸甘油酯0.1kg、丙二醇0.1kg、聚葡萄糖0.05kg、天然香精香料0.2kg(薄荷香精0.075kg、巴西咖啡香精0.075kg、桂子油0.05kg)。
本实施例抑制槟榔返卤返白的食用槟榔卤水的制备方法,包括以下步骤:
(1)将氢氧化钙分散在12kg水中,50℃磁力搅拌12小时,搅拌的速度为1000转/分钟,得到氢氧化钙乳浊液;
(2)将饴糖在沸水浴中软化10分钟,加入到步骤(1)所得的氢氧化钙乳浊液中,搅拌均匀,搅拌的速度为800转/分钟,得老卤水;
(3)将辅料魔芋胶、卡拉胶、羧甲基纤维素钠、明胶、纽甜、甜蜜素、阿斯巴甜、蔗糖脂肪酸酯、单硬脂酸甘油酯、丙二醇、聚葡萄糖、薄荷香精、巴西咖啡香精、桂子油分散在4kg水中,60℃水浴加热溶解5分钟,剪切搅拌15分钟,速度为13000转/分钟得,分散液;将分散液加入至步骤(2)所得的老卤水中,剪切搅拌15分钟,打磨1.5小时,打磨时胶体磨的间隙为0.1mm,即得食用槟榔卤水产品。
实施例4
本实施例抑制槟榔返卤返白的食用槟榔卤水,由以下原料制成:氢氧化钙3.2kg、饴糖6kg、黄原胶0.05kg、卡拉胶0.05kg、海藻酸钠0.07kg、明胶0.03kg、三氯蔗糖0.05kg、阿斯巴甜0.035kg、甜蜜素0.065kg、双乙酰酒石酸单双甘油酯0.1kg、卵磷脂0.1kg、六偏磷酸钠0.05kg、三聚磷酸钠0.05kg、聚葡萄糖0.05kg、天然香精香料0.1kg(薄荷香精0.04kg、巴西咖啡香精0.04kg、桂子油0.02kg)。
本实施例抑制槟榔返卤返白的食用槟榔卤水的制备方法,包括以下步骤:
(1)将氢氧化钙分散在12.8kg水中,50℃磁力搅拌12小时,搅拌的速度为800转/分钟,得到氢氧化钙乳浊液;
(2)将饴糖在沸水浴中软化10分钟,加入到步骤(1)所得的氢氧化钙乳浊液中,搅拌均匀,搅拌的速度为800转/分钟,得老卤水;
(3)将辅料黄原胶、卡拉胶、海藻酸钠、明胶、三氯蔗糖、阿斯巴甜、甜蜜素、双乙酰酒石酸单双甘油酯、卵磷脂、六偏磷酸钠、三聚磷酸钠、聚葡萄糖、薄荷香精、巴西咖啡香精、桂子油分散在3.2kg水中,60℃水浴加热溶解5分钟,剪切搅拌10分钟,速度为13000转/分钟,得分散液;将分散液加入至步骤(2)所得的老卤水中,剪切搅拌15分钟,打磨1.5小时,打磨时胶体磨的间隙为0.1mm,即得食用槟榔卤水产品。
测试方法:将实施例1-4所得食用槟榔卤水产品在同一批生产的槟榔片中进行点卤、包装后,放置于37±2 ℃培养箱储藏,观察使用实施例1-4卤水点卤的食用槟榔的返卤返白状况。
经60天储藏试验观察发现,使用实施例1卤水点卤的食用槟榔,在第20天开始返卤,使用实施例4卤水点卤的食用槟榔,在第32天开始返卤并且在第40天返白,使用实施例2和3卤水点卤的食用槟榔,在放置80天后仍未出现返卤返白现象。
Claims (10)
1.一种抑制槟榔返卤返白的食用槟榔卤水,其特征在于,由以下原料制成:结构材料氢氧化钙粉末和饴糖,及辅料稳定材料、甜味材料、乳化材料、保水材料和天然香精香料。
2.根据权利要求1所述抑制槟榔返卤返白的食用槟榔卤水,其特征在于,所述稳定材料为魔芋胶、海藻酸钠、卡拉胶、黄原胶、羧甲基纤维素钠和明胶中的一种或几种。
3.根据权利要求1或2所述抑制槟榔返卤返白的食用槟榔卤水,其特征在于,所述保水材料为六偏磷酸钠、三聚磷酸钠、丙二醇的聚葡萄糖中的一种或几种。
4.根据权利要求1-3之一所述抑制槟榔返卤返白的食用槟榔卤水,其特征在于,所述原料各组分的重量百分比为:结构材料80-95%,稳定材料0.5-3.5%,甜味材料0.5-1.5%,乳化材料0.1-3.5%,保水材料0.1-3.0%,天然香精香料0.1-2.0%,所述重量百分比以食用槟榔卤水总重量为计算基准。
5.根据权利要求1-4之一所述抑制槟榔返卤返白的食用槟榔卤水,其特征在于,所述原料各组分的重量百分比为:结构材料90-92%,稳定材料2-3%,甜味材料1.0-1.5%,乳化材料2-3%,保水材料1.0-1.5%,天然香精香料1-2%,所述重量百分比以食用槟榔卤水总重量为计算基准。
6.根据权利要求1~5之一所述抑制槟榔返卤返白的食用槟榔卤水,其特征在于,所述结构材料由质量百分比为10-45%的氢氧化钙粉末与35-70%的饴糖组成,优选质量百分比为20-35%的氢氧化钙粉末与55-65%的饴糖组成。
7.根据权利要求1~6之一所述抑制槟榔返卤返白的食用槟榔卤水,其特征在于,所述乳化材料为蔗糖脂肪酸酯、单硬脂酸甘油酯、双乙酰酒石酸单双甘油酯和卵磷脂中的一种或几种;所述甜味材料为甜蜜素、三氯蔗糖、纽甜和阿斯巴甜中的一种或几种。
8.一种如权利要求1-7之一所述抑制槟榔返卤返白的食用槟榔卤水的制备方法,其特征在于,包括以下步骤:
(1)将氢氧化钙粉末分散在水中,搅拌均匀,得到氢氧化钙乳浊液;
(2)将饴糖在沸水浴中软化,加入到步骤(1)所得的氢氧化钙乳浊液中,搅拌均匀,得老卤水;
(3)将辅料稳定材料、甜味材料、乳化材料、保水材料和天然香精香料分散在水中,水浴加热溶解,剪切搅拌,得分散液;将所述分散液加入至步骤(2)所得的老卤水中,搅拌均匀,进行打磨,即得食用槟榔卤水产品。
9.根据权利要求8所述抑制槟榔返卤返白的食用槟榔卤水的制备方法,其特征在于,步骤(1)中,所述氢氧化钙粉末与水的质量比为1:4;搅拌的时间是8~24h,搅拌的速度为600-1200 r/min;搅拌时,将物料的温度加热至40~60℃;步骤(2)中,所述软化的时间是10-18min;所述搅拌的速度为600-1200 r/min。
10.根据权利要求8或9所述抑制槟榔返卤返白的食用槟榔卤水的制备方法,其特征在于,步骤(3)中,所述辅料与水的质量比为1:4;所述水浴加热的温度为50-65℃;所述溶解的时间为5~10min;所述剪切搅拌的速度为10000-15000 r/min,剪切搅拌的时间为10-15min;所述打磨的时间为0.5~3h,所述打磨的胶体磨的间隙为0.1mm。
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