CN112048119A - 一种石塑复合材料及石塑复合材料吊顶板 - Google Patents
一种石塑复合材料及石塑复合材料吊顶板 Download PDFInfo
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Abstract
本发明涉及一种石塑复合材料及石塑复合材料吊顶板,石塑复合材料包括石粉与塑粉,由以下重量比含量的原料构成:所述石粉与塑粉的比例为3:10~1:2,所述石粉的密度为3.55~4.67g/cm3,所述的石粉与塑粉混合之后的复合材料中添加有为粉末状的天然纤维材料。石塑复合材料包括石粉与塑粉,石粉与塑粉按比例混合,并在混合后的石粉与塑粉中添加为粉末状的天然纤维材料,能够使得制作完成的吊顶板自身的刚度增加,脆性降低,很大程度上降低了吊顶板产生挠度变形的概率,进而降低了吊顶板产生裂缝等不良后果的概率,有利于上述吊顶板在市场上的推广及应用。
Description
技术领域
本发明涉及装修装饰技术领域,具体是一种石塑复合材料及石塑复合材料吊顶板。
背景技术
吊顶,是指房屋居住环境的顶部装修的一种装饰,简单的说,就是指天花板的装饰,是室内装饰的重要部分之一。
吊顶具有保温,隔热,隔声,吸声的作用,也是电气、通风空调、通信和防火、报警管线设备等工程的隐蔽层。
家装吊顶是家装中常见的环节,吊顶根据装饰板的材料不同,分类也不相同,吊顶装修材料是区分吊顶名称的主要依据,主要有:轻钢龙骨石膏板吊顶、石膏板吊顶、矿棉板吊顶、夹板吊顶、异形长条铝扣板吊顶、方形镀漆铝扣板吊顶、彩绘玻璃吊顶、铝蜂窝穿孔吸音板吊顶、全房复式吊顶等。在整个居室装饰中占有相当重要的地位,对居室顶面作适当的装饰,不仅能美化室内环境,还能营造出丰富多彩的室内空间艺术形象。在选择吊顶装饰材料与设计方案时,要遵循既省材、牢固、安全、又美观、实用的原则。
石塑材料作为制作吊顶板的新型材料,逐渐走进大众的视野,但是现有的由石塑材料制成的吊顶板在使用过程中刚性低,脆性大,久而久之易产生裂纹等,使用户的使用体验感下降,不利于上述吊顶板在市场上的推广及应用。
发明内容
本发明是为了克服上述现有技术中的缺陷,本发明的第一个发明目的提供了一种石塑复合材料,该石塑复合材料具有刚度高,脆性小的优点;本发明的第二个发明目的提供了石塑复合材料在制备吊顶板上的应用;本发明的第三个发明目的提供了一种石塑复合材料吊顶板,该石塑复合材料制成的吊顶板自身的刚度增加,脆性变小,降低了吊顶板本身的挠度变形,使得吊顶板的应用空间更广,有利于吊顶板在市场上的推广及应用。
石塑复合材料、石塑复合材料在制备吊顶板上的应用及石塑复合材料吊顶板三者技术上相互关联,属于同一个发明构思。
为了实现上述第一个发明目的,本发明采用以下技术方案: 一种石塑复合材料,所述石塑复合材料包括石粉与塑粉,由以下重量比含量的原料构成:所述石粉与塑粉的比例为3:10~1:2,所述的石粉与塑粉混合之后的复合材料中添加有为粉末状的天然纤维材料。
作为本发明的一种优选方案,所述石粉与塑粉的比例为1:3。
作为本发明的一种优选方案,所述石粉的密度为3.55~4.67g/cm3。
作为本发明的一种优选方案,所述石粉为含有硫酸钙的天然石膏、含硫酸钙的磷石膏以及含硫酸钙的氟石膏中的至少一种。
作为本发明的一种优选方案,所述塑粉为聚乙烯、聚丙烯、聚苯乙烯以及聚氯乙烯中的至少一种。
作为本发明的一种优选方案,所述天然纤维材料为木屑、竹屑以及稻壳中的至少一种。
为了实现上述第二个发明目的,本发明采用以下技术方案:将上述石塑复合材料在制备吊顶板上的应用。
作为本发明的一种优选方案,应用步骤包括以下步骤:步骤a、将所述石粉、塑粉及天然纤维材料按比例进行混合;步骤b、将混合后的石粉、塑粉及天然纤维材料进行熔融;步骤c、使用多台挤出机,且多台挤出机共用一个复合机头;步骤d、向复合机头供给不同的熔融的石粉、塑粉及天然纤维材料,且熔融的石粉、塑粉及天然纤维材料进行汇合;步骤e、形成多层混合的吊顶板。
为了实现上述第三个发明目的,本发明采用以下技术方案:将上述的石塑复合材料制备得到的石塑复合材料吊顶板。
与现有技术相比,本发明的有益效果是:本发明中的石塑复合材料及石塑复合材料吊顶板,石塑复合材料包括石粉与塑粉,石粉与塑粉按比例混合,并在混合后的石粉与塑粉中添加为粉末状的天然纤维材料,能够使得制作完成的吊顶板自身的刚度增加,脆性降低,很大程度上降低了吊顶板产生挠度变形的概率,进而降低了吊顶板产生裂缝等不良后果的概率,有利于上述吊顶板在市场上的推广及应用。
具体实施方式
实施例1:石塑复合材料吊顶板,石塑复合材料包括石粉与塑粉,由以下重量比含量的原料构成:石粉与塑粉的比例为3:10,石粉的密度为3.55 g/cm3,石粉的主要原料为含有硫酸钙的天然石膏,塑粉的主要原料为聚乙烯,并在上述的石粉与塑粉混合之后的复合材料中添加有为粉末状的天然纤维材料,天然纤维材料为粉末状的木屑,以便与石塑粉进行混合,水的用量按比例增加,使制成的石塑复合板自身的刚度增加,脆性降低。
实施例2:本实施例与实施例1相区别的特征在于:石粉与塑粉的重量比含量比例为1:2,石粉的密度为4.67g/cm3,石粉的主要原料为含硫酸钙的磷石膏,塑粉的主要原料为聚丙烯,并在上述的石粉与塑粉混合之后的复合材料中添加有为粉末状的天然纤维材料,天然纤维材料为粉末状的竹屑,以便与石塑粉进行混合,水的用量按比例增加,使制成的石塑复合板自身的刚度增加,脆性降低。
实施例3:本实施例与实施例1相区别的特征在于:石粉与塑粉的重量比含量比例为1:3,石粉的密度为3.68g/cm3,石粉的主要原料为含硫酸钙的磷石膏及氟石膏的混合物,塑粉的主要原料聚乙烯与聚丙烯的混合物,天然纤维材料为粉末状的稻壳,水的用量按比例增加,使制成的石塑复合板自身的刚度增加,脆性降低。
实施例4:本实施例与实施例1相区别的特征在于:塑粉的主要原料为聚乙烯、聚丙烯、聚苯乙烯及聚氯乙烯的混合物。
石塑复合材料吊顶板,加工工艺包括以下步骤:
步骤a、将石粉与塑粉按上述比例进行混合,塑粉是喷塑工艺的材料,简单来说就是塑料粉末经过高温加热之后形成的材料,用以保证制作完成的吊顶板自身的刚度;
步骤b、将按比例混合后的石粉与塑粉进行熔融,形成膏状的石粉与塑粉的混合物;
步骤c、使用多台挤出机,挤出机的节能上分为两个部分,一个是动力部分,一个是加热部分,通过动力部分将膏状的生产材料向机头处挤出,且加热部分是为了避免膏状材料在挤出过程中由于温度下降凝固,以保证挤出效果,且多台挤出机共用一个复合机头,实现吊顶板共挤的工艺形式;
步骤d、向复合机头供给不同的即石粉与塑粉等熔融的生产材料,且熔融的生产材料进行汇合;
步骤e、在复合机头处形成多层混合的吊顶板制品成品;
步骤f、通过向吊顶板制品的不可见面即距离屋顶或者说安装平面较近的一面添加龙骨,为了使得石塑材料自身的刚度增加,很大程度上降低了石塑本身的挠度变形,保证了吊顶板的使用效果,增强了用户的使用体验。
本实施例中的石塑复合材料吊顶板,石塑复合材料包括石粉与塑粉,石粉与塑粉按比例混合,并在混合后的石粉与塑粉中添加为粉末状的天然纤维材料,能够使得制作完成的吊顶板自身的刚度增加,脆性降低,很大程度上降低了吊顶板产生挠度变形的概率,进而降低了吊顶板产生裂缝等不良后果的概率,有利于上述吊顶板在市场上的推广及应用。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现;因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
Claims (9)
1.一种石塑复合材料,其特征在于:所述石塑复合材料包括石粉与塑粉,由以下重量比含量的原料构成:所述石粉与塑粉的比例为3:10~1:2,所述的石粉与塑粉混合之后的复合材料中添加有为粉末状的天然纤维材料。
2.根据权利要求1所述的石塑复合材料,其特征在于:所述石粉与塑粉的比例为1:3。
3.根据权利要求1所述的石塑复合材料,其特征在于:所述石粉的密度为3.55~4.67g/cm3。
4.根据权利要求1所述的石塑复合材料,其特征在于:所述石粉为含有硫酸钙的天然石膏、含硫酸钙的磷石膏以及含硫酸钙的氟石膏中的至少一种。
5.根据权利要求4所述的石塑复合材料,其特征在于:所述塑粉为聚乙烯、聚丙烯、聚苯乙烯以及聚氯乙烯中的至少一种。
6.根据权利要求5所述的石塑复合材料吊顶板,其特征在于:所述天然纤维材料为木屑、竹屑以及稻壳中的至少一种。
7.如权利要求1至权利要求6任一所述的石塑复合材料在制备吊顶板上的应用。
8.根据权利要求7所述的石塑复合材料在制备吊顶板上的应用,其特征在于:应用步骤包括以下步骤:步骤a、将所述石粉、塑粉及天然纤维材料按比例进行混合;步骤b、将混合后的石粉、塑粉及天然纤维材料进行熔融;步骤c、使用多台挤出机,且多台挤出机共用一个复合机头;步骤d、向复合机头供给不同的熔融的石粉、塑粉及天然纤维材料,且熔融的石粉、塑粉及天然纤维材料进行汇合;步骤e、形成多层混合的吊顶板。
9.一种由权利要求1至权利要求6任一所述的石塑复合材料制备得到的石塑复合材料吊顶板。
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