CN111926440A - 一种抗菌吸湿速干面料的生产方法 - Google Patents
一种抗菌吸湿速干面料的生产方法 Download PDFInfo
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Abstract
本发明提出的一种抗菌吸湿速干面料的生产方法,包括以下步骤:S1、以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,制得经线;S2、经线浸泡在氢氧化钠溶液中,加聚季铵盐‑7和丙二醇单月桂酸酯改性后再浸泡至功能改性液中改性,取出烘干,得改性经线;S3以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,制得纬线;S4、采用一组改性经线和两组纬线编织,得到速干面料毛坯;S5、速干面料毛坯经染色、湿开幅,定型,烘干,即得抗菌吸湿速干面料。本发明提出的生产方法,生产过程简单,生产得到的面料具有良好的抗菌、吸湿性和导湿性,且质感柔软、舒适,速干性能优越。
Description
技术领域
本发明涉及速干衣面料技术领域,尤其涉及一种抗菌吸湿速干面料的生产方法。
背景技术
速干衣相比于其他材质的衣服而言,干燥速度非常快,其可以将吸收的汗液迅速的转移到衣服的表面,然后通过空气的流通将衣服表面的汗液蒸发,从而达到速干的目的,所以其干燥速度通常比传统的棉质衣物快50%,因此速干衣特别适合于运动领域。在运动过程中,身体表面会产生大量的汗液,穿着传统的衣物,汗液会被吸收在面料内,从而影响运动者的体温变化,如果穿着传统的衣物运动后不更换衣物,穿着者易因体温的变化而生病。而速干衣正好可以有效解决这一问题,但是传统的速干衣对体表汗水的吸收效果不好,出汗量较大的时候会产生粘身体的现象,影响穿着者的体验感。除此之外,由于速干衣长时间会接触汗液,所以会导致细菌的滋生,而传统的速干衣并不具备抗菌的功效,基于现有技术的不足,本发明提出一种既具有抗菌又具有吸湿功能的速干衣的生产方法。
发明内容
本发明的目的是为了解决现有速干衣的吸湿性能不理想,在大量汗液存在的情况下,易出现粘身的现象以及抗菌性能不理想的缺点,而提出的一种抗菌吸湿速干面料的生产方法。
一种抗菌吸湿速干面料的生产方法,包括以下步骤:
S1、经线的制备:以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,且第一经线的经向密度为300~350根/10cm、捻向为Z捻,第二经线的经向密度为200~230根/10cm,捻向为Z捻,两者排列比例为1:1,制得经线;
S2、经线的改性:将步骤S1制备的经线置于0.5mol/L的氢氧化钠溶液中,使经线完全浸泡在氢氧化钠溶液中,加入氢氧化钠溶液质量的0.8%~1.3%的聚季铵盐-7,以及氢氧化钠溶液质量的0.5%~0.8%的丙二醇单月桂酸酯,升温至90~95℃,搅拌40~60min,取出,用80℃的水冲洗10min,冷却至室温后再浸泡至功能改性液中,于40~50℃,搅拌处理60~90min,取出烘干,得改性经线;
S3、纬线的制备:以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,且第一纬线的经向密度为300~350根/10cm、捻向为Z捻,第二纬线的经向密度为380~420根/10cm,捻向为Z捻,两者排列比例为1:1,制得纬线;
S4、采用一组步骤S2制得的改性经线和两组步骤S3制得的纬线交织的纬二重织造方法进行编织,得到速干面料毛坯;
S5、按照浴比为1:10给染缸进染料,将速干面料毛坯送入染缸,升温至90~95℃,保温30min,取出洗净得到速干面料半成品,进行湿开幅,定型,烘干,即得抗菌吸湿速干面料。
优选的,所述海岛纤维由以下方法制得:采用熔融纺丝的方式,以聚丙烯为岛组分,易水解性聚酯为海组分,按照复合比为70/30进行纺丝,制得海盗纤维。
优选的,步骤S2中,所述功能改性液由质量比为3~6:3~6:1~2:3~6:0.5~0.8:100的纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水复配而成。
优选的,所述功能改性液由以下方法制得:按照质量比为3~6:3~6:1~2:3~6:0.5~0.8:100分别称取纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水,将称取的N,2,3-三甲基-2-异丙基丁酰胺和脂肪醇聚氧乙烯醚硫酸钠依次加入到称取的水中,搅拌至溶解,升温至70℃,加入称取的蔗糖脂肪酸单酯,搅拌10~20min,降温至50℃,加入称取的纳米硅藻土和氢化蓖麻油,均质处理10min,即得功能改性液。
优选的,所述均质处理时,均质温度为55~60℃,均质压力为15~25MPa。
优选的,所述均质处理后采用程序降温的方式降至室温,降温程序为:0~5min、以1℃/min的速度降温,5~15min、以0.5℃/min的速度降温,15min以后以1℃/min的速度降温。
优选的,步骤S5中,所述定型采用一浸一轧,轧余率为60%~80%,预定型温度为150~155℃,车速为15~25m/min,超喂布料量为15%~25%。
与现有技术相比,本发明的优点为:
1、本发明提出的生产方法,生产过程简单,以海岛纤维和300D涤纶长纤维为经线,以棉纤维和300D涤纶长纤维为纬线,通过一组经线和两组纬线的纬二重制造方式进行编织,并经过染色、开幅、定型、烘干而得,生产得到的面料具有良好的抗菌、吸湿性和导湿性,且质感柔软、舒适,速干性能优越,有效解决现有速干衣的吸湿性能不理想,在大量汗液存在的情况下,易出现粘身的现象以及抗菌性能不理想的缺点。
2、本发明提出的面料通过在纬线中增加棉纤维以赋予速干面料的吸湿性能,并结合对经线中海岛纤维的碱减量,使海岛纤维中的还成分部分去除,使去除的海成分为棉纤维吸收的汗液提供排至速干面料表面的通道,在对常规海岛纤维进行碱减量前,在氢氧化钠溶液中加入适量的聚季铵盐-7和丙二醇单月桂酸酯,以辅助加速汗液的导出和汗液在面料表面的蒸发,避免传统速干面料在大量汗液产生时无法及时导出的不足,减少由于大量汗液产生导致的面料粘身体的现象,提高穿着者的体验感,除此之外,在配合功能改性液对碱减量后的经线进行功能改性以赋予面料良好的抗菌性能并能同时提高面料的吸湿性能和导湿性能。
3、本发明使用的功能改性液由合理比例的纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水复配而成,能够显著提高面料的抗菌性、吸湿性和导湿性,尤其是N,2,3-三甲基-2-异丙基丁酰胺的加入对面料的抗菌性能和导湿性能具有显著的促进作用。
具体实施方式
下面结合具体实施例对本发明作进一步解说。
实施例1
本发明提出的一种抗菌吸湿速干面料的生产方法,包括以下步骤:
S1、经线的制备:以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,且第一经线的经向密度为300根/10cm、捻向为Z捻,第二经线的经向密度为200根/10cm,捻向为Z捻,两者排列比例为1:1,制得经线;
S2、经线的改性:将步骤S1制备的经线置于0.5mol/L的氢氧化钠溶液中,使经线完全浸泡在氢氧化钠溶液中,加入氢氧化钠溶液质量的1.3%的聚季铵盐-7,以及氢氧化钠溶液质量的0.5%的丙二醇单月桂酸酯,升温至95℃,搅拌40min,取出,用80℃的水冲洗10min,冷却至室温后再浸泡至功能改性液中,于50℃,搅拌处理60min,取出烘干,得改性经线;
S3、纬线的制备:以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,且第一纬线的经向密度为350根/10cm、捻向为Z捻,第二纬线的经向密度为380根/10cm,捻向为Z捻,两者排列比例为1:1,制得纬线;
S4、采用一组步骤S2制得的改性经线和两组步骤S3制得的纬线交织的纬二重织造方法进行编织,得到速干面料毛坯;
S5、按照浴比为1:10给染缸进染料,将速干面料毛坯送入染缸,升温至95℃,保温30min,取出洗净得到速干面料半成品,进行湿开幅,定型,烘干,即得抗菌吸湿速干面料。
本发明中,所述海岛纤维由以下方法制得:采用熔融纺丝的方式,以聚丙烯为岛组分,易水解性聚酯为海组分,按照复合比为70/30进行纺丝,制得海岛纤维。
本发明中,所述功能改性液由质量比为6:3:1:6:0.5:100的纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水经由以下方法制得:按照质量比为6:3:1:6:0.5:100分别称取纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水,将称取的N,2,3-三甲基-2-异丙基丁酰胺和脂肪醇聚氧乙烯醚硫酸钠依次加入到称取的水中,搅拌至溶解,升温至70℃,加入称取的蔗糖脂肪酸单酯,搅拌20min,降温至50℃,加入称取的纳米硅藻土和氢化蓖麻油,均质处理10min,均质温度为60℃,均质压力为15MPa,均质处理后采用程序降温的方式降至室温,降温程序为:0~5min、以1℃/min的速度降温,5~15min、以0.5℃/min的速度降温,15min以后以1℃/min的速度降温即得功能改性液。
本发明中,所述定型采用一浸一轧,轧余率为80%,预定型温度为150℃,车速为25m/min,超喂布料量为15%。
实施例2
本发明提出的一种抗菌吸湿速干面料的生产方法,包括以下步骤:
S1、经线的制备:以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,且第一经线的经向密度为320根/10cm、捻向为Z捻,第二经线的经向密度为210根/10cm,捻向为Z捻,两者排列比例为1:1,制得经线;
S2、经线的改性:将步骤S1制备的经线置于0.5mol/L的氢氧化钠溶液中,使经线完全浸泡在氢氧化钠溶液中,加入氢氧化钠溶液质量的1%的聚季铵盐-7,以及氢氧化钠溶液质量的0.7%的丙二醇单月桂酸酯,升温至95℃,搅拌50min,取出,用80℃的水冲洗10min,冷却至室温后再浸泡至功能改性液中,于45℃,搅拌处理70min,取出烘干,得改性经线;
S3、纬线的制备:以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,且第一纬线的经向密度为320根/10cm、捻向为Z捻,第二纬线的经向密度为400根/10cm,捻向为Z捻,两者排列比例为1:1,制得纬线;
S4、采用一组步骤S2制得的改性经线和两组步骤S3制得的纬线交织的纬二重织造方法进行编织,得到速干面料毛坯;
S5、按照浴比为1:10给染缸进染料,将速干面料毛坯送入染缸,升温至95℃,保温30min,取出洗净得到速干面料半成品,进行湿开幅,定型,烘干,即得抗菌吸湿速干面料。
本发明中,所述海岛纤维由以下方法制得:采用熔融纺丝的方式,以聚丙烯为岛组分,易水解性聚酯为海组分,按照复合比为70/30进行纺丝,制得海岛纤维。
本发明中,所述功能改性液由质量比为4:4:1.6:4:0.7:100的纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水经由以下方法制得:按照质量比为4:4:1.6:4:0.7:100分别称取纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水,将称取的N,2,3-三甲基-2-异丙基丁酰胺和脂肪醇聚氧乙烯醚硫酸钠依次加入到称取的水中,搅拌至溶解,升温至70℃,加入称取的蔗糖脂肪酸单酯,搅拌15min,降温至50℃,加入称取的纳米硅藻土和氢化蓖麻油,均质处理10min,均质温度为58℃,均质压力为20MPa,均质处理后采用程序降温的方式降至室温,降温程序为:0~5min、以1℃/min的速度降温,5~15min、以0.5℃/min的速度降温,15min以后以1℃/min的速度降温即得功能改性液。
本发明中,所述定型采用一浸一轧,轧余率为70%,预定型温度为155℃,车速为20m/min,超喂布料量为20%。
实施例3
本发明提出的一种抗菌吸湿速干面料的生产方法,包括以下步骤:
S1、经线的制备:以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,且第一经线的经向密度为350根/10cm、捻向为Z捻,第二经线的经向密度为230根/10cm,捻向为Z捻,两者排列比例为1:1,制得经线;
S2、经线的改性:将步骤S1制备的经线置于0.5mol/L的氢氧化钠溶液中,使经线完全浸泡在氢氧化钠溶液中,加入氢氧化钠溶液质量的0.8%的聚季铵盐-7,以及氢氧化钠溶液质量的0.8%的丙二醇单月桂酸酯,升温至90℃,搅拌60min,取出,用80℃的水冲洗10min,冷却至室温后再浸泡至功能改性液中,于40℃,搅拌处理90min,取出烘干,得改性经线;
S3、纬线的制备:以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,且第一纬线的经向密度为300根/10cm、捻向为Z捻,第二纬线的经向密度为420根/10cm,捻向为Z捻,两者排列比例为1:1,制得纬线;
S4、采用一组步骤S2制得的改性经线和两组步骤S3制得的纬线交织的纬二重织造方法进行编织,得到速干面料毛坯;
S5、按照浴比为1:10给染缸进染料,将速干面料毛坯送入染缸,升温至90℃,保温30min,取出洗净得到速干面料半成品,进行湿开幅,定型,烘干,即得抗菌吸湿速干面料。
本发明中,所述海岛纤维由以下方法制得:采用熔融纺丝的方式,以聚丙烯为岛组分,易水解性聚酯为海组分,按照复合比为70/30进行纺丝,制得海岛纤维。
本发明中,所述功能改性液由质量比为3:6:2:3:0.8:100的纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水经由以下方法制得:按照质量比为3:6:2:3:0.8:100分别称取纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水,将称取的N,2,3-三甲基-2-异丙基丁酰胺和脂肪醇聚氧乙烯醚硫酸钠依次加入到称取的水中,搅拌至溶解,升温至70℃,加入称取的蔗糖脂肪酸单酯,搅拌10min,降温至50℃,加入称取的纳米硅藻土和氢化蓖麻油,均质处理10min,均质温度为55℃,均质压力为25MPa,均质处理后采用程序降温的方式降至室温,降温程序为:0~5min、以1℃/min的速度降温,5~15min、以0.5℃/min的速度降温,15min以后以1℃/min的速度降温即得功能改性液。
本发明中,所述定型采用一浸一轧,轧余率为60%,预定型温度为155℃,车速为15m/min,超喂布料量为25%。
对比例1
一种速干面料的生产方法,包括以下步骤:
S1、经线的制备:以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,且第一经线的经向密度为320根/10cm、捻向为Z捻,第二经线的经向密度为210根/10cm,捻向为Z捻,两者排列比例为1:1,制得经线;
S2、经线的改性:将步骤S1制备的经线置于0.5mol/L的氢氧化钠溶液中,使经线完全浸泡在氢氧化钠溶液中,升温至95℃,搅拌50min,取出,用80℃的水冲洗10min,冷却至室温后再浸泡至功能改性液中,于45℃,搅拌处理70min,取出烘干,得改性经线;
S3、纬线的制备:以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,且第一纬线的经向密度为320根/10cm、捻向为Z捻,第二纬线的经向密度为400根/10cm,捻向为Z捻,两者排列比例为1:1,制得纬线;
S4、采用一组步骤S2制得的改性经线和两组步骤S3制得的纬线交织的纬二重织造方法进行编织,得到速干面料毛坯;
S5、按照浴比为1:10给染缸进染料,将速干面料毛坯送入染缸,升温至95℃,保温30min,取出洗净得到速干面料半成品,进行湿开幅,定型,烘干,即得抗菌吸湿速干面料。
本发明中,所述海岛纤维由以下方法制得:采用熔融纺丝的方式,以聚丙烯为岛组分,易水解性聚酯为海组分,按照复合比为70/30进行纺丝,制得海岛纤维。
本发明中,所述功能改性液由质量比为4:4:1.6:4:0.7:100的纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水经由以下方法制得:按照质量比为4:4:1.6:4:0.7:100分别称取纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水,将称取的N,2,3-三甲基-2-异丙基丁酰胺和脂肪醇聚氧乙烯醚硫酸钠依次加入到称取的水中,搅拌至溶解,升温至70℃,加入称取的蔗糖脂肪酸单酯,搅拌15min,降温至50℃,加入称取的纳米硅藻土和氢化蓖麻油,均质处理10min,均质温度为58℃,均质压力为20MPa,均质处理后采用程序降温的方式降至室温,降温程序为:0~5min、以1℃/min的速度降温,5~15min、以0.5℃/min的速度降温,15min以后以1℃/min的速度降温即得功能改性液。
本发明中,所述定型采用一浸一轧,轧余率为70%,预定型温度为155℃,车速为20m/min,超喂布料量为20%。
对比例2
一种抗速干面料的生产方法,包括以下步骤:
S1、经线的制备:以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,且第一经线的经向密度为320根/10cm、捻向为Z捻,第二经线的经向密度为210根/10cm,捻向为Z捻,两者排列比例为1:1,制得经线;
S2、经线的改性:将步骤S1制备的经线置于0.5mol/L的氢氧化钠溶液中,使经线完全浸泡在氢氧化钠溶液中,加入氢氧化钠溶液质量的1%的聚季铵盐-7,以及氢氧化钠溶液质量的0.7%的丙二醇单月桂酸酯,升温至95℃,搅拌50min,取出,用80℃的水冲洗10min,冷却至室温后,烘干,得改性经线;
S3、纬线的制备:以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,且第一纬线的经向密度为320根/10cm、捻向为Z捻,第二纬线的经向密度为400根/10cm,捻向为Z捻,两者排列比例为1:1,制得纬线;
S4、采用一组步骤S2制得的改性经线和两组步骤S3制得的纬线交织的纬二重织造方法进行编织,得到速干面料毛坯;
S5、按照浴比为1:10给染缸进染料,将速干面料毛坯送入染缸,升温至95℃,保温30min,取出洗净得到速干面料半成品,进行湿开幅,定型,烘干,即得抗菌吸湿速干面料。
本发明中,所述海岛纤维由以下方法制得:采用熔融纺丝的方式,以聚丙烯为岛组分,易水解性聚酯为海组分,按照复合比为70/30进行纺丝,制得海岛纤维。
本发明中,所述定型采用一浸一轧,轧余率为70%,预定型温度为155℃,车速为20m/min,超喂布料量为20%。
对比例3
一种速干面料的生产方法,包括以下步骤:
S1、经线的制备:以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,且第一经线的经向密度为320根/10cm、捻向为Z捻,第二经线的经向密度为210根/10cm,捻向为Z捻,两者排列比例为1:1,制得经线;
S2、经线的改性:将步骤S1制备的经线置于0.5mol/L的氢氧化钠溶液中,使经线完全浸泡在氢氧化钠溶液中,加入氢氧化钠溶液质量的1%的聚季铵盐-7,以及氢氧化钠溶液质量的0.7%的丙二醇单月桂酸酯,升温至95℃,搅拌50min,取出,用80℃的水冲洗10min,冷却至室温后再浸泡至功能改性液中,于45℃,搅拌处理70min,取出烘干,得改性经线;
S3、纬线的制备:以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,且第一纬线的经向密度为320根/10cm、捻向为Z捻,第二纬线的经向密度为400根/10cm,捻向为Z捻,两者排列比例为1:1,制得纬线;
S4、采用一组步骤S2制得的改性经线和两组步骤S3制得的纬线交织的纬二重织造方法进行编织,得到速干面料毛坯;
S5、按照浴比为1:10给染缸进染料,将速干面料毛坯送入染缸,升温至95℃,保温30min,取出洗净得到速干面料半成品,进行湿开幅,定型,烘干,即得抗菌吸湿速干面料。
本发明中,所述海岛纤维由以下方法制得:采用熔融纺丝的方式,以聚丙烯为岛组分,易水解性聚酯为海组分,按照复合比为70/30进行纺丝,制得海岛纤维。
本发明中,所述功能改性液由质量比为4:1.6:4:0.7:100的纳米硅藻土、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水经由以下方法制得:按照质量比为4:1.6:4:0.7:100分别称取纳米硅藻土、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水,将称取的脂肪醇聚氧乙烯醚硫酸钠加入到称取的水中,搅拌至溶解,升温至70℃,加入称取的蔗糖脂肪酸单酯,搅拌15min,降温至50℃,加入称取的纳米硅藻土和氢化蓖麻油,均质处理10min,均质温度为58℃,均质压力为20MPa,均质处理后采用程序降温的方式降至室温,降温程序为:0~5min、以1℃/min的速度降温,5~15min、以0.5℃/min的速度降温,15min以后以1℃/min的速度降温即得功能改性液。
本发明中,所述定型采用一浸一轧,轧余率为70%,预定型温度为155℃,车速为20m/min,超喂布料量为20%
1、面料基本性能测试
对上述实施例1~3以及对比例1~3生产的速干面料的手感、悬垂性、蒸发速率以及透湿量进行测试,悬垂系数参照GB/T23329-2009标准进行测试、蒸发速率和透湿量参照GB/T21655.1-2008标准进行测试,结果见表1。
表1:
项目 | 手感 | 悬垂系数% | 蒸发速率g/h | 透湿量g/(m<sup>2</sup>·d) |
实施例1 | 柔软 | 9.1 | 0.29 | 10600 |
实施例2 | 柔软 | 7.9 | 0.36 | 11500 |
实施例3 | 柔软 | 8.9 | 0.31 | 10700 |
对比例1 | 柔软 | 8.7 | 0.16 | 10200 |
对比例2 | 柔软 | 9.0 | 0.25 | 10800 |
对比例3 | 柔软 | 8.6 | 0.22 | 10300 |
表1测试结果显示,本发明实施例得到的面料手感柔软,悬垂系数低、蒸发速率和透湿量高,但在生产过程中不加入聚季铵盐-7和丙二醇单月桂酸酯会明显降低面料的蒸发速率,表明本发明生产的面料具有良好的穿着舒适度和优异的速干性能,且聚季铵盐-7和丙二醇单月桂酸酯能够对蒸发速率产生促进作用。
2、面料的抗菌性
参照FZ/T73023-2006(AAA级)标准对上述实施例1~3以及对比例1~3生产的速干面料的抑菌率进行测试,AAA级标准:水洗50次后,金黄色葡萄球菌的抑菌率≥80%,大肠杆菌的抑菌率为≥70%,白色念球菌的抑菌率为≥60%,结果见表2。
表2:
表2测试结果显示,本发明实施例以及对比例1生产的面料水洗50次后对金黄色葡萄球菌、大肠杆菌和白色念球菌的抑菌率均保持较好水平,且明显高于对比例2和对比例3,表明,本发明提出的生产方法得到的面料在水洗50次后仍具有良好的抑菌性,可以达到抗菌等级AAA级,且碱减量后的功能改性液的改性可以显著提高面料的抑菌性,尤其是改性液中N,2,3-三甲基-2-异丙基丁酰胺的加入对提高面料的抑菌率具有显著的促进作用。
3、面料的吸湿性和导湿性测试
参照GB/T 21655.1-2008标准对上述实施例2以及对比例1~3生产的速干面料的吸水率、滴水扩散时间和芯吸高度进行测试,结果见表3。
表3:
表3测试结果显示,本发明实施例2生产的面料吸水率高、芯吸高度高,滴水扩散时间低,表明,通过本发明提出的生产方法得到的面料,具有优异的吸湿性和导湿性,且聚季铵盐-7和丙二醇单月桂酸酯的加入对面料的导湿性能具有促进作用,功能改性液对经线的改性能够提高面料导湿性和吸湿性,尤其是功能改性液中的N,2,3-三甲基-2-异丙基丁酰胺的加入对提高面料导湿性能的促进作用显著。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。
Claims (7)
1.一种抗菌吸湿速干面料的生产方法,其特征在于,包括以下步骤:
S1、经线的制备:以海岛纤维为第一经线,以300D涤纶长纤维为第二经线,进行编织,且第一经线的经向密度为300~350根/10cm、捻向为Z捻,第二经线的经向密度为200~230根/10cm,捻向为Z捻,两者排列比例为1:1,制得经线;
S2、经线的改性:将步骤S1制备的经线置于0.5mol/L的氢氧化钠溶液中,使经线完全浸泡在氢氧化钠溶液中,加入氢氧化钠溶液质量的0.8%~1.3%的聚季铵盐-7,以及氢氧化钠溶液质量的0.5%~0.8%的丙二醇单月桂酸酯,升温至90~95℃,搅拌40~60min,取出,用80℃的水冲洗10min,冷却至室温后再浸泡至功能改性液中,于40~50℃,搅拌处理60~90min,取出烘干,得改性经线;
S3、纬线的制备:以棉纤维为第一纬线,以300D涤纶长纤维为第二纬线,进行编织,且第一纬线的经向密度为300~350根/10cm、捻向为Z捻,第二纬线的经向密度为380~420根/10cm,捻向为Z捻,两者排列比例为1:1,制得纬线;
S4、采用一组步骤S2制得的改性经线和两组步骤S3制得的纬线交织的纬二重织造方法进行编织,得到速干面料毛坯;
S5、按照浴比为1:10给染缸进染料,将速干面料毛坯送入染缸,升温至90~95℃,保温30min,取出洗净得到速干面料半成品,进行湿开幅,定型,烘干,即得抗菌吸湿速干面料。
2.根据权利要求1所述的一种抗菌吸湿速干面料的生产方法,其特征在于,所述海岛纤维由以下方法制得:采用熔融纺丝的方式,以聚丙烯为岛组分,易水解性聚酯为海组分,按照复合比为70/30进行纺丝,制得海盗纤维。
3.根据权利要求1所述的一种抗菌吸湿速干面料的生产方法,其特征在于,步骤S2中,所述功能改性液由质量比为3~6:3~6:1~2:3~6:0.5~0.8:100的纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水复配而成。
4.根据权利要求3所述的一种抗菌吸湿速干面料的生产方法,其特征在于,所述功能改性液由以下方法制得:按照质量比为3~6:3~6:1~2:3~6:0.5~0.8:100分别称取纳米硅藻土、N,2,3-三甲基-2-异丙基丁酰胺、脂肪醇聚氧乙烯醚硫酸钠、蔗糖脂肪酸单酯、氢化蓖麻油和水,将称取的N,2,3-三甲基-2-异丙基丁酰胺和脂肪醇聚氧乙烯醚硫酸钠依次加入到称取的水中,搅拌至溶解,升温至70℃,加入称取的蔗糖脂肪酸单酯,搅拌10~20min,降温至50℃,加入称取的纳米硅藻土和氢化蓖麻油,均质处理10min,即得功能改性液。
5.根据权利要求4所述的一种抗菌吸湿速干面料的生产方法,其特征在于,所述均质处理时,均质温度为55~60℃,均质压力为15~25MPa。
6.根据权利要求4所述的一种抗菌吸湿速干面料的生产方法,其特征在于,所述均质处理后采用程序降温的方式降至室温,降温程序为:0~5min、以1℃/min的速度降温,5~15min、以0.5℃/min的速度降温,15min以后以1℃/min的速度降温。
7.根据权利要求1所述的一种抗菌吸湿速干面料的生产方法,其特征在于,步骤S5中,所述定型采用一浸一轧,轧余率为60%~80%,预定型温度为150~155℃,车速为15~25m/min,超喂布料量为15%~25%。
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