WO2021243934A1 - 天丝纤维和银离子复合纤维面料及其制造方法 - Google Patents

天丝纤维和银离子复合纤维面料及其制造方法 Download PDF

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WO2021243934A1
WO2021243934A1 PCT/CN2020/125238 CN2020125238W WO2021243934A1 WO 2021243934 A1 WO2021243934 A1 WO 2021243934A1 CN 2020125238 W CN2020125238 W CN 2020125238W WO 2021243934 A1 WO2021243934 A1 WO 2021243934A1
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fabric
silver ion
fiber
fiber fabric
tencel
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PCT/CN2020/125238
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English (en)
French (fr)
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张孝福
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席梦思床褥家具(苏州)有限公司
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Definitions

  • the invention relates to the technical field of fabrics, in particular to a tencel fiber and silver ion composite fiber fabric and a manufacturing method thereof.
  • Fabric is the material used to make clothing. As one of the three elements of clothing, fabrics can not only interpret the style and characteristics of clothing, but also directly influence the color and shape of clothing.
  • Lyocell fiber is commonly known as "tencel velvet” and tencel fiber. It uses natural plant fiber as raw material and has many excellent properties of natural fiber and synthetic fiber. Lyocell is a green fiber, and its raw materials are inexhaustible in nature. The inexhaustible cellulose has no chemical reaction during the production process, and the solvent used is non-toxic. "Lyocell” fiber is a brand-new textile and clothing fabric. It not only has the comfort, good hand feel, and easy dyeing characteristics of natural fiber cotton, but also has environmental protection advantages that traditional viscose fiber does not have. "Lyocell” fiber uses renewable bamboo, wood and other pulp formed by smashing as raw materials.
  • the advanced technology makes its solvent recovery rate as high as 99.7%, which is not only energy-saving, environmentally friendly, but also sustainable.
  • the clothes made of this fiber not only have natural luster, smooth feel, high strength, and basically do not shrink, but also have good moisture permeability and air permeability, and the fabric blended with wool has good effects.
  • Polyester yarn commonly known as “polyester”. It is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and diol, referred to as PET fiber, which belongs to high molecular compound. It is currently the largest variety of synthetic fibers. The biggest advantage of polyester yarn is that it has good wrinkle resistance and shape retention, and has high strength and elastic recovery ability. It is durable, wrinkle-resistant, non-ironing, and non-sticky.
  • the purpose of the present invention is to provide a Tencel fiber and silver ion composite fiber fabric and a manufacturing method thereof, so as to solve the above-mentioned problems in the background art.
  • the present invention provides the following technical solutions: Tencel fiber and silver ion composite fiber fabric, the composite fiber fabric is made of a mixture of Tencel fiber and polyester yarn, and the volume percentage of the two fibers is Tencel fiber 30%: 70% polyester yarn.
  • a manufacturing method of Tencel fiber and silver ion composite fiber fabric includes the following steps:
  • S1 Use one or more strands of Tencel fiber to form warp threads through twisting, and use one or more strands of polyester yarn to form weft threads through twisting;
  • S3 Perform silver ion treatment on the textile fabric in S2 to obtain a silver ion fiber fabric.
  • the silver ion content on the surface of the silver ion fiber fabric is 15-50 ppm;
  • S6 Slowly add buffer to the antimicrobial solution obtained in S5, adjust the pH of the solution, and then increase the temperature of the solution;
  • S8 Take out the silver ion fiber fabric after soaking in S7, and then send it to the dryer, control the temperature of the dryer, and dry it for a certain period of time.
  • the neutralized pH of the fabric in the S4 is 6.5-7.5.
  • the water content required for adding the soaking device in the S5 is 75-85%, and the added amount of the antibacterial agent is 1.5-5% of the fabric mass.
  • the buffer in S6 is one of acetic acid-sodium acetate buffer, acetic acid-ammonium acetate buffer and phosphate buffer.
  • the adjusted PH in the S6 is 4.5-6.5, and the temperature rise temperature is 70-80 degrees Celsius.
  • the ratio of the added mass of the silver ion fiber fabric to the mass of the immersion liquid in the S7 is 9.5-10:1.
  • the soaking time in the S7 is 15-30 minutes.
  • the drying temperature in the S8 is 160-180 degrees Celsius, and the drying time is 40-60 minutes.
  • the beneficial effects of the present invention are: the fabric can inhibit the odor generated by the growth of microorganisms, while absorbing some common body odors, thereby keeping the fabric smell fresh, and can effectively control a variety of Gram-negative
  • the growth of bacteria, gram-positive bacteria and fungi overcomes the shortcomings of low strength of ordinary viscose fiber, especially low wet strength. It has a silk-like feel and elegant luster. It has good moisture absorption of viscose fiber and has excellent moisture absorption. The good moisture absorption speed and capacity can effectively reduce the growth of bacteria.
  • the fabric has good drapability and is smooth to the touch.
  • the present invention provides a technical solution: Tencel fiber and silver ion composite fiber fabric.
  • the composite fiber fabric is made of a blend of Tencel fiber and polyester yarn, and the volume percentage of the two fibers is 30%
  • the manufacturing method of Tencel fiber and silver ion composite fiber fabric includes the following steps:
  • S3 Perform silver ion treatment on the textile fabric in S2 to obtain a silver ion fiber fabric.
  • the silver ion content on the surface of the silver ion fiber fabric is 30 ppm;
  • S8 Take out the silver ion fiber fabric after soaking in S7, and then send it to the dryer.
  • the temperature of the dryer is controlled at 160 degrees Celsius and the drying time is 50 minutes.
  • the manufacturing method of Tencel fiber and silver ion composite fiber fabric includes the following steps:
  • S3 Perform silver ion treatment on the textile fabric in S2 to obtain a silver ion fiber fabric, and the silver ion content on the surface of the silver ion fiber fabric is 40 ppm;
  • S8 Take out the silver ion fiber fabric after soaking in S7, and then send it to the dryer.
  • the temperature of the dryer is controlled at 170 degrees Celsius and the drying time is 55 minutes.
  • the manufacturing method of Tencel fiber and silver ion composite fiber fabric includes the following steps:
  • S3 Perform silver ion treatment on the textile fabric in S2 to obtain a silver ion fiber fabric.
  • the silver ion content on the surface of the silver ion fiber fabric is 30 ppm;
  • S8 Take out the silver ion fiber fabric after soaking in S7, and then send it to the dryer, control the temperature of the dryer at 165 degrees Celsius, and the drying time for 40 minutes.
  • the manufacturing method of Tencel fiber and silver ion composite fiber fabric includes the following steps:
  • S3 Perform silver ion treatment on the textile fabric in S2 to obtain a silver ion fiber fabric, and the silver ion content on the surface of the silver ion fiber fabric is 35 ppm;
  • S8 Take out the silver ion fiber fabric after soaking in S7, and then send it to the dryer.
  • the temperature of the dryer is controlled at 180 degrees Celsius, and the drying time is 40 minutes.
  • the manufacturing method of Tencel fiber and silver ion composite fiber fabric includes the following steps:
  • S3 Perform silver ion treatment on the textile fabric in S2 to obtain a silver ion fiber fabric, and the silver ion content on the surface of the silver ion fiber fabric is 40 ppm;
  • S8 Take out the silver ion fiber fabric after soaking in S7, and then send it to the dryer.
  • the temperature of the dryer is controlled at 170 degrees Celsius and the drying time is 45 minutes.
  • Embodiment 6 is a diagrammatic representation of Embodiment 6
  • the manufacturing method of Tencel fiber and silver ion composite fiber fabric includes the following steps:
  • S3 Silver ion treatment is performed on the textile fabric in S2 to obtain a silver ion fiber fabric.
  • the silver ion content on the surface of the silver ion fiber fabric is 20 ppm;
  • S8 Take out the silver ion fiber fabric after soaking in S7, and then send it to the dryer.
  • the temperature of the dryer is controlled at 171 degrees Celsius and the drying time is 46 minutes.
  • the manufacturing method of Tencel fiber and silver ion composite fiber fabric includes the following steps:
  • S3 Perform silver ion treatment on the textile fabric in S2 to obtain a silver ion fiber fabric.
  • the silver ion content on the surface of the silver ion fiber fabric is 30 ppm;
  • S8 Take out the silver ion fiber fabric after soaking in S7, and then send it to the dryer.
  • the temperature of the dryer is controlled at 176 degrees Celsius and the drying time is 55 minutes.
  • the antibacterial property of the fabric is greatly improved by the silver ion treatment of the fabric.
  • the fabric can inhibit the odor caused by the growth of microorganisms and absorb some common body odors at the same time. Keep the fabric smell fresh, can effectively control the growth of a variety of Gram-negative bacteria, Gram-positive bacteria and fungi, overcome the low strength of ordinary viscose fibers, especially the defects of low wet strength, and have a silk-like feel and elegance
  • the gloss, good moisture absorption of viscose fiber, excellent moisture absorption speed and capacity can effectively reduce the growth of bacteria, at the same time, the fabric has good drapability and is smooth to the touch.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Woven Fabrics (AREA)

Abstract

一种天丝纤维和银离子复合纤维面料及其制造方法,所述复合纤维面料采用天丝纤维和涤纱混合纺织而成,其中两种纤维的体积百分比为天丝纤维30%:涤纱70%。该面料能抑制因微生物生长而产生的气味,同时吸收某些常见的人体体味,从而保持织物气味清新,能够有效控制多种革兰氏阴性菌和革兰氏阳性菌及真菌的生长,克服了普通粘胶纤维强力低,尤其是湿强低的缺陷,有真丝般的手感和优雅的光泽,具有黏胶纤维良好的吸湿性,拥有绝佳的吸湿速度与容量,能够有效地减少细菌生长,同时面料飘逸悬垂性好,摸起来顺滑。

Description

天丝纤维和银离子复合纤维面料及其制造方法 技术领域
本发明涉及面料技术领域,具体为天丝纤维和银离子复合纤维面料及其制造方法。
背景技术
面料就是用来制作服装的材料。作为服装三要素之一,面料不仅可以诠释服装的风格和特性,而且直接左右着服装的色彩、造型的表现效果。
莱赛尔纤维俗称“天丝绒”和天丝纤维,以天然植物纤维为原料,兼具天然纤维和合成纤维的多种优良性能,莱赛尔是绿色纤维,其原料是自然界中取之不尽用之不竭的纤维素,生产过程无化学反应,所用溶剂无毒。“莱赛尔”纤维是一种全新的纺织、服装面料,它不仅具有天然纤维棉花所具有的舒适性、手感好、易染色等特点,还具有传统粘胶纤维所不具备的环保优点。“莱赛尔”纤维以可再生的竹、木等捣碎后形成的浆粕为原料,先进的工艺使得其溶剂回收率高达99.7%,不仅节能、环保,而且可持续发展。用这一纤维制成的衣物不仅光泽自然、手感滑润、强度高、基本不缩水,而且透湿性、透气性好,与羊毛混纺的织物效果良好。
涤纱,俗称“涤纶”。是由有机二元酸和二元醇缩聚而成的聚酯经纺丝所得的合成纤维,简称PET纤维,属于高分子化合物。是当前合成纤维的第一大品种。涤纱最大的优点是抗皱性和保形性很好,具有较高的强度与弹性恢复能力。其坚牢耐用、抗皱免烫、不粘。
现有的面料在支撑服装穿戴后,容易在衣服面料内部滋生细菌,导致衣服产生异味,同时人身体流汗后容易产生异味,造成衣服产生异味,给穿戴者带来了极为不适的穿着体验,为此,提出天丝纤维和银离子复合纤维面料及其制造方法。
发明内容
本发明的目的在于提供天丝纤维和银离子复合纤维面料及其制造方法,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:天丝纤维和银离子复合纤维面料,所述复合纤维面料采用天丝纤维和涤纱混合纺织而成,其中两种纤维的体积百分比为天丝纤维30%:涤纱70%。
天丝纤维和银离子复合纤维面料的制造方法,所述面料的制造方法包括如下步骤:
S1:采用一股或多股天丝纤维通过加捻形成经线,采用一股或多股涤纱通过加捻形成纬线;
S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,银离子纤维面料表面银离子含量为15-50ppm;
S4:将S3中的银离子纤维面料进行清洗,然后中和;
S5:在单独的稀释容器中,添加吸浸设备所需清水,在水中缓缓加入抗菌剂,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,调整溶液的pH,然后将溶液升温;
S7:将S3中得到的银离子纤维面料加入至吸浸设备中,吸浸一定时间;
S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度,烘干一定时间。
作为本技术方案的进一步优选的:所述S4中面料中和后的PH为6.5-7.5。
作为本技术方案的进一步优选的:所述S5中添加吸浸设备所需水的含量 为75-85%,所述抗菌剂的加入量为面料质量的1.5-5%。
作为本技术方案的进一步优选的:所述S6中的缓冲液为醋酸-醋酸钠缓冲液、醋酸-醋酸铵缓冲液和磷酸盐缓冲液中的其中一种。
作为本技术方案的进一步优选的:所述S6中调整后的PH为4.5-6.5,所述升温温度为70-80摄氏度。
作为本技术方案的进一步优选的:所述S7中银离子纤维面料加入的质量与吸浸液的质量比为9.5-10:1。
作为本技术方案的进一步优选的:所述S7中吸浸时间为15-30分钟。
作为本技术方案的进一步优选的:所述S8中烘干温度为160-180摄氏度,所述烘干时间为40-60分钟。
与现有技术相比,本发明的有益效果是:该面料能抑制因微生物生长而产生的气味,同时吸收某些常见的人体体味,从而保持织物气味清新,能够有效控制多种革兰氏阴性菌和革兰氏阳性菌及真菌的生长,克服了普通粘胶纤维强力低,尤其是湿强低的缺陷,有真丝般的手感和优雅的光泽,具有黏胶纤维良好的吸湿性,拥有绝佳的吸湿速度与容量,能够有效地减少细菌生长,同时面料飘逸悬垂性好,摸起来顺滑。
具体实施方式
下面将结合本发明的实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例一:
本发明提供一种技术方案:天丝纤维和银离子复合纤维面料,复合纤维面料采用天丝纤维和涤纱混合纺织而成,其中两种纤维的体积百分比为天丝纤维30%:涤纱70%。
天丝纤维和银离子复合纤维面料的制造方法,面料的制造方法包括如下步骤:
S1:采用一股天丝纤维通过加捻形成经线,采用两股涤纱通过加捻形成纬线;
S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,该银离子纤维面料表面银离子含量为30ppm;
S4:将S3中的银离子纤维面料进行清洗,然后中和,使PH保持在6.5;
S5:在单独的稀释容器中,添加吸浸设备所需水量75%的清水,在水中缓缓加入抗菌剂,抗菌剂的质量为面料质量的3%,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,将溶液的pH值调整为4.5,然后将溶液升温,升温温度为70摄氏度;
S7:将S3中得到的银离子纤维面料加入至吸浸设备中,按推荐的液体/织物比为9.5:1,继续吸浸20分钟;
S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度在160摄氏度,烘干时间为50分钟。
实施例二:
天丝纤维和银离子复合纤维面料的制造方法,面料的制造方法包括如下步骤:
S1:采用一股天丝纤维通过加捻形成经线,采用一股涤纱通过加捻形成纬线;
S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,该银离子纤维面料表面银离子含量为40ppm;
S4:将S3中的银离子纤维面料进行清洗,然后中和,使PH保持在7;
S5:在单独的稀释容器中,添加吸浸设备所需水量80%的清水,在水中缓缓加入抗菌剂,抗菌剂的质量为面料质量的2.8%,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,将溶液的pH值调整为5.0,然后将溶液升温,升温温度为75摄氏度;
S7:将S3中得到的银离子纤维面料加入至吸浸设备中,按推荐的液体/织物比为9.6:1,继续吸浸18分钟;
S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度在170摄氏度,烘干时间为55分钟。
实施例三:
天丝纤维和银离子复合纤维面料的制造方法,面料的制造方法包括如下步骤:
S1:采用一股天丝纤维通过加捻形成经线,采用三股涤纱通过加捻形成纬线;
S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,该银离子纤维面料表面银离子含量为30ppm;
S4:将S3中的银离子纤维面料进行清洗,然后中和,使PH保持在6.8;
S5:在单独的稀释容器中,添加吸浸设备所需水量80%的清水,在水中缓缓加入抗菌剂,抗菌剂的质量为面料质量的4%,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,将溶液的pH值调整为4.5,然后将溶液升温,升温温度为75摄氏度;
S7:将S3中得到的银离子纤维面料加入至吸浸设备中,按推荐的液体/织物比为9.8:1,继续吸浸25分钟;
S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度在165摄氏度,烘干时间为40分钟。
实施例四:
天丝纤维和银离子复合纤维面料的制造方法,面料的制造方法包括如下步骤:
S1:采用二股天丝纤维通过加捻形成经线,采用三股涤纱通过加捻形成纬线;
S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,该银离子纤维面料表面银离子含量为35ppm;
S4:将S3中的银离子纤维面料进行清洗,然后中和,使PH保持在6.8;
S5:在单独的稀释容器中,添加吸浸设备所需水量80%的清水,在水中缓缓加入抗菌剂,抗菌剂的质量为面料质量的4%,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅 拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,将溶液的pH值调整为5,然后将溶液升温,升温温度为73摄氏度;
S7:将S3中得到的银离子纤维面料加入至吸浸设备中,按推荐的液体/织物比为9.8:1,继续吸浸18分钟;
S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度在180摄氏度,烘干时间为40分钟。
实施例五:
天丝纤维和银离子复合纤维面料的制造方法,面料的制造方法包括如下步骤:
S1:采用两股天丝纤维通过加捻形成经线,采用三股涤纱通过加捻形成纬线;
S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,该银离子纤维面料表面银离子含量为40ppm;
S4:将S3中的银离子纤维面料进行清洗,然后中和,使PH保持在7.2;
S5:在单独的稀释容器中,添加吸浸设备所需水量80%的清水,在水中缓缓加入抗菌剂,抗菌剂的质量为面料质量的3.8%,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,将溶液的pH值调整为5.0,然后将溶液升温,升温温度为76摄氏度;
S7:将S3中得到的银离子纤维面料加入至吸浸设备中,按推荐的液体/织物比为10:1,继续吸浸27分钟;
S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度在170摄氏度,烘干时间为45分钟。
实施例六:
天丝纤维和银离子复合纤维面料的制造方法,面料的制造方法包括如下步骤:
S1:采用一股天丝纤维通过加捻形成经线,采用两股涤纱通过加捻形成纬线;
S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,该银离子纤维面料表面银离子含量为20ppm;
S4:将S3中的银离子纤维面料进行清洗,然后中和,使PH保持在6.9;
S5:在单独的稀释容器中,添加吸浸设备所需水量80%的清水,在水中缓缓加入抗菌剂,抗菌剂的质量为面料质量的3.5%,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,将溶液的pH值调整为5.6,然后将溶液升温,升温温度为76摄氏度;
S7:将S3中得到的银离子纤维面料加入至吸浸设备中,按推荐的液体/织物比为9.6:1,继续吸浸25分钟;
S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度在171摄氏度,烘干时间为46分钟。
实施例七:
天丝纤维和银离子复合纤维面料的制造方法,面料的制造方法包括如下步骤:
S1:采用一股天丝纤维通过加捻形成经线,采用两股涤纱通过加捻形成纬线;
S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,该银离子纤维面料表面银离子含量为30ppm;
S4:将S3中的银离子纤维面料进行清洗,然后中和,使PH保持在6.7;
S5:在单独的稀释容器中,添加吸浸设备所需水量80%的清水,在水中缓缓加入抗菌剂,抗菌剂的质量为面料质量的3.2%,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,将溶液的pH值调整为5.1,然后将溶液升温,升温温度为70摄氏度;
S7:将S3中得到的银离子纤维面料加入至吸浸设备中,按推荐的液体/织物比为9.7:1,继续吸浸27分钟;
S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度在176摄氏度,烘干时间为55分钟。
工作原理或者结构原理,使用时,通过将面料进行银离子处理使面料的抗菌性得到极大的提高,同时该面料能抑制因微生物生长而产生的气味,同时吸收某些常见的人体体味,从而保持织物气味清新,能够有效控制多种革兰氏阴性菌和革兰氏阳性菌及真菌的生长,克服了普通粘胶纤维强力低,尤 其是湿强低的缺陷,有真丝般的手感和优雅的光泽,具有黏胶纤维良好的吸湿性,拥有绝佳的吸湿速度与容量,能够有效地减少细菌生长,同时面料飘逸悬垂性好,摸起来顺滑。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (9)

  1. 天丝纤维和银离子复合纤维面料,其特征在于:所述复合纤维面料采用天丝纤维和涤纱混合纺织而成,其中两种纤维的体积百分比为天丝纤维30%:涤纱70%。
  2. 一种根据权利要求1所述的天丝纤维和银离子复合纤维面料的制造方法,其特征在于:所述面料的制造方法包括如下步骤:
    S1:采用一股或多股天丝纤维通过加捻形成经线,采用一股或多股涤纱通过加捻形成纬线;
    S2:将S1中的经线和纬线通过混纺编织成纺织面料,将纺织面料进行整理;
    S3:将S2中的纺织面料进行银离子处理,得到银离子纤维面料,银离子纤维面料表面银离子含量为15-50ppm;
    S4:将S3中的银离子纤维面料进行清洗,然后中和;
    S5:在单独的稀释容器中,添加吸浸设备所需清水,在水中缓缓加入抗菌剂,并在室温条件下不断搅拌,直至溶液达到基于待处理织物重量的最终适宜浓度,继续加入清水并不断搅拌,直至溶液体积达到工作液体积的100%,将稀释后的抗菌剂溶液加入主吸浸设备之中;
    S6:将S5中得到的抗菌剂溶液中缓慢加入缓冲液,调整溶液的pH,然后将溶液升温;
    S7:将S3中得到的银离子纤维面料加入至吸浸设备中,吸浸一定时间;
    S8:将S7中吸浸后的银离子纤维面料取出,然后送入烘干机,控制烘干机温度,烘干一定时间。
  3. 根据权利要求2所述的天丝纤维和银离子复合纤维面料的制造方法,其特征在于:所述S4中面料中和后的PH为6.5-7.5。
  4. 根据权利要求2所述的天丝纤维和银离子复合纤维面料的制造方法,其特征在于:所述S5中添加吸浸设备所需水的含量为75-85%,所述抗菌剂的 加入量为面料质量的1.5-5%。
  5. 根据权利要求2所述的天丝纤维和银离子复合纤维面料的制造方法,其特征在于:所述S6中的缓冲液为醋酸-醋酸钠缓冲液、醋酸-醋酸铵缓冲液和磷酸盐缓冲液中的其中一种。
  6. 根据权利要求2所述的天丝纤维和银离子复合纤维面料的制造方法,其特征在于:所述S6中调整后的PH为4.5-6.5,所述升温温度为70-80摄氏度。
  7. 根据权利要求2所述的天丝纤维和银离子复合纤维面料的制造方法,其特征在于:所述S7中银离子纤维面料加入的质量与吸浸液的质量比为9.5-10:1。
  8. 根据权利要求2所述的天丝纤维和银离子复合纤维面料的制造方法,其特征在于:所述S7中吸浸时间为15-30分钟。
  9. 根据权利要求2所述的天丝纤维和银离子复合纤维面料的制造方法,其特征在于:所述S8中烘干温度为160-180摄氏度,所述烘干时间为40-60分钟。
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