CN111101378A - 一种边角料回收制造成涤棉布的制备工艺 - Google Patents

一种边角料回收制造成涤棉布的制备工艺 Download PDF

Info

Publication number
CN111101378A
CN111101378A CN201911419977.6A CN201911419977A CN111101378A CN 111101378 A CN111101378 A CN 111101378A CN 201911419977 A CN201911419977 A CN 201911419977A CN 111101378 A CN111101378 A CN 111101378A
Authority
CN
China
Prior art keywords
leftover materials
textile fabric
polyester
recycling
cotton cloth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911419977.6A
Other languages
English (en)
Inventor
吴军勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gucheng Shunxiang Textile Co Ltd
Original Assignee
Gucheng Shunxiang Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gucheng Shunxiang Textile Co Ltd filed Critical Gucheng Shunxiang Textile Co Ltd
Priority to CN201911419977.6A priority Critical patent/CN111101378A/zh
Publication of CN111101378A publication Critical patent/CN111101378A/zh
Pending legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C9/00—Singeing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/203—Unsaturated carboxylic acids; Anhydrides, halides or salts thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • D06M15/11—Starch or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

本发明涉及一种边角料回收制造成涤棉布的制备工艺，包括以下步骤：(1)将回收的废旧涤纶和棉纤维边角料消毒、清理杂质，再进行淀粉酶退浆、烧毛；(2)将步骤(1)得到的边角料分梳再集合成纤维棉条；(3)将纤维棉条与三维中空纤维混纺成纱条，然后多次加工处理得纺织物；(4)将纺织物进行漂白、染色和印花处理，烘干，平整，即得。本发明的有益效果为：降低生产成本，循环利用，有效抑菌防螨。

Description

一种边角料回收制造成涤棉布的制备工艺
技术领域
本发明涉及一种涤棉布的制备工艺，尤其涉及一种边角料回收制造成涤棉布的制备工艺。
背景技术
中国为纺织大国，随着国内日益提高的物质生活，废旧的边角料、旧衣物随处可寻，纺织废料呈增加趋势，既浪费资源又造成环境污染。涤棉布俗以涤纶为主要成份，是涤纶和棉花混纱线织成的纺织品，它既保持了涤纶纤维强度高、弹性恢复性好的特性，又具备棉纤维的吸湿性强的特征，易染色、洗后免烫快干。但回收的边角料因来源不明，遭受大面积污染，可能带有细菌、真菌等微生物，因此，回收利用的同时，需考虑生产抑菌除螨的问题。现有的回收边角料制备的涤棉布还存在纤维短，强力低的问题，耐用性不够。因此，需对回收涤棉布工艺进一步改善。
发明内容
本发明所要解决的技术问题是提供一种制备强力高、耐用性强、抑菌防螨的涤棉布的工艺。
本发明解决上述技术问题的技术方案如下：一种边角料回收制造成涤棉布的制备工艺，包括以下步骤：
(1)将回收的废旧涤纶和棉纤维边角料消毒、清理杂质，再进行淀粉酶退浆、烧毛；
(2)将步骤(1)得到的边角料分梳成单纤维状态，并组成网状纤维层，再集合成纤维棉条；
(3)将步骤(2)得到的纤维棉条与三维中空纤维混纺成纱条，然后经过纺纱加工工艺得到预处理纺织物；
(4)将预处理纺织物进一步精处理，得纺织物；
(5)将步骤(4)得到的纺织物进行漂白、染色和印花处理，烘干，平整，即得。
进一步，淀粉酶退浆工艺流程为浸轧热水→浸轧酶液→堆置→汽蒸→水洗。
进一步，浸轧工作液在50-80℃浸轧，PH控制在5-7。
进一步，步骤(1)所述的烧毛处理用的气体烧毛机温度控制在600-900℃。
进一步，步骤(4)所述的精处理工艺为将预处理纺织物加入含有1％-3％的聚乙烯醇、1％-4％海藻酸钠、1％山梨酸钾和5％可溶性淀粉的水溶液中，于50-60℃中浸泡处理12-48h，再冷水冲洗，即得纺织物。
进一步，最终得到的纺织物需烫压整理，耐久压烫整理和防油污整理所用材料为TG-491 20-50g/L，2D树脂15-30g/L，氯化镁10-25g/L，醋酸1-3mol/l。
本发明的有益效果是：回收利用，避免浪费，降低企业用料成本；在纺织废料棉布条原料中掺入三维中空纤维进行纺纱，中空度高,蓬松性好、恢复弹性速度快,保暖性好，使纺织物更加柔软耐用，且蓬松的纺织物更透气、防螨性能。
具体实施方式
所举实例只用于解释本发明，并非用于限定本发明的范围。
一种边角料回收制造成涤棉布的制备工艺，包括以下步骤：
(1)将回收的废旧涤纶和棉纤维边角料消毒、清理杂质，再进行淀粉酶退浆、烧毛；
(2)将步骤(1)得到的边角料分梳成单纤维状态，并组成网状纤维层，再集合成纤维棉条；
(3)将步骤(2)得到的纤维棉条与三维中空纤维混纺成纱条，然后经过纺纱加工工艺得到预处理纺织物；
(4)将预处理纺织物进一步精处理，得纺织物；
(5)将步骤(4)得到的纺织物进行漂白、染色和印花处理，烘干，平整，即得。
淀粉酶退浆工艺流程为浸轧热水→浸轧酶液→堆置→汽蒸→水洗。
浸轧工作液在80℃浸轧，PH控制在6.5。
步骤(1)所述的烧毛处理用的气体烧毛机温度控制在800℃。
步骤(4)所述的精处理工艺为将预处理纺织物加入含有1％的聚乙烯醇、1％海藻酸钠、1％山梨酸钾和5％可溶性淀粉的水溶液中，于60℃中浸泡处理12h，再冷水冲洗，即得纺织物。
最终得到的纺织物需烫压整理，耐久压烫整理和防油污整理所用材料为TG-49130g/L，2D树脂18g/L，氯化镁18g/L，醋酸1mol/l。
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (6)

1.一种边角料回收制造成涤棉布的制备工艺，其特征在于，包括以下步骤：
(1)将回收的废旧涤纶和棉纤维边角料消毒、清理杂质，再进行淀粉酶退浆、烧毛；
(2)将步骤(1)得到的边角料分梳成单纤维状态，并组成网状纤维层，再集合成纤维条；
(3)将步骤(2)得到的纤维棉条与三维中空纤维混纺成纱条，然后经过纺纱加工工艺得到预处理纺织物；
(4)将预处理纺织物进一步精处理，得纺织物；
(5)将步骤(4)得到的纺织物进行漂白、染色和印花处理，烘干，平整，即得。
2.根据权利要求1所述一种边角料回收制造成涤棉布的制备工艺，其特征在于，淀粉酶退浆工艺流程为浸轧热水→浸轧酶液→堆置→汽蒸→水洗。
3.根据权利要求2所述一种边角料回收制造成涤棉布的制备工艺，其特征在于，浸轧工作液在50-80℃浸轧，PH控制在5-7。
4.根据权利要求1所述一种边角料回收制造成涤棉布的制备工艺，其特征在于，步骤(1)所述的烧毛处理用的气体烧毛机温度控制在600-900℃。
5.根据权利要求1所述一种边角料回收制造成涤棉布的制备工艺，其特征在于，步骤(4)所述的精处理工艺为将预处理纺织物加入含有1％-3％的聚乙烯醇、1％-4％海藻酸钠、1％山梨酸钾和5％可溶性淀粉的水溶液中，于50-60℃中浸泡处理12-48h，再冷水冲洗，即得纺织物。
6.根据权利要求1所述一种边角料回收制造成涤棉布的制备工艺，其特征在于，最终得到的纺织物需烫压整理，耐久压烫整理和防油污整理所用材料为TG-491 20-50g/L，2D树脂15-30g/L，氯化镁10-25g/L，醋酸1-3mol/l。
CN201911419977.6A 2019-12-31 2019-12-31 一种边角料回收制造成涤棉布的制备工艺 Pending CN111101378A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911419977.6A CN111101378A (zh) 2019-12-31 2019-12-31 一种边角料回收制造成涤棉布的制备工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911419977.6A CN111101378A (zh) 2019-12-31 2019-12-31 一种边角料回收制造成涤棉布的制备工艺

Publications (1)

Publication Number Publication Date
CN111101378A true CN111101378A (zh) 2020-05-05

Family

ID=70426131

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911419977.6A Pending CN111101378A (zh) 2019-12-31 2019-12-31 一种边角料回收制造成涤棉布的制备工艺

Country Status (1)

Country Link
CN (1) CN111101378A (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112251880A (zh) * 2020-09-04 2021-01-22 江苏品创纺织科技有限公司 一种防水防油再生环保面料的制备方法及应用
CN112877817A (zh) * 2021-01-12 2021-06-01 泗洪天意麻纺织有限公司 一种可循环环保麻棉织物回收纤维化再生产工艺

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102080293A (zh) * 2009-11-30 2011-06-01 天津纺织工程研究院有限公司 Coolmax纤维色织面料及其制造方法
US20120076971A1 (en) * 2010-09-24 2012-03-29 Trident Limited Air rich yarn and fabric and its method of manufacturing
CN104611818A (zh) * 2015-02-11 2015-05-13 南通斯得福纺织装饰有限公司 一种吸水柔软面料的生产工艺
CN106637979A (zh) * 2016-11-14 2017-05-10 安徽省天助纺织科技有限公司 一种抑菌防螨毛巾用再生棉纱纺织材料及其制备方法
CN106758220A (zh) * 2016-11-14 2017-05-31 安徽省天助纺织科技有限公司 一种高强度耐磨毛巾用再生棉纱纺织材料及其制备方法
CN109797486A (zh) * 2019-01-26 2019-05-24 江西大晟节能新材股份有限公司 一种边角料回收制造成涤棉布的制备工艺

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102080293A (zh) * 2009-11-30 2011-06-01 天津纺织工程研究院有限公司 Coolmax纤维色织面料及其制造方法
US20120076971A1 (en) * 2010-09-24 2012-03-29 Trident Limited Air rich yarn and fabric and its method of manufacturing
CN104611818A (zh) * 2015-02-11 2015-05-13 南通斯得福纺织装饰有限公司 一种吸水柔软面料的生产工艺
CN106637979A (zh) * 2016-11-14 2017-05-10 安徽省天助纺织科技有限公司 一种抑菌防螨毛巾用再生棉纱纺织材料及其制备方法
CN106758220A (zh) * 2016-11-14 2017-05-31 安徽省天助纺织科技有限公司 一种高强度耐磨毛巾用再生棉纱纺织材料及其制备方法
CN109797486A (zh) * 2019-01-26 2019-05-24 江西大晟节能新材股份有限公司 一种边角料回收制造成涤棉布的制备工艺

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
郭腊梅编: "《纺织结构成型学3：纺织品染整》", 31 March 2016, 东华大学出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112251880A (zh) * 2020-09-04 2021-01-22 江苏品创纺织科技有限公司 一种防水防油再生环保面料的制备方法及应用
CN112877817A (zh) * 2021-01-12 2021-06-01 泗洪天意麻纺织有限公司 一种可循环环保麻棉织物回收纤维化再生产工艺

Similar Documents

Publication Publication Date Title
CN101363158A (zh) 天丝、棉混纺织物的染整工艺
CN102071523B (zh) 一种弱捻纱针织面料的加工方法
CN107151848B (zh) 一种亚麻黏胶长丝色纺纱制备方法
CN101200845A (zh) 一种棉/麻混纺针织面料的加工方法
CN102021810B (zh) 一种具有洗旧效果的针织面料成衣的加工方法
CN101775686A (zh) 玉米纤维、竹纤维与棉纤维混纺裤装面料的生产方法
CN111172654B (zh) 具有节能减排效果的超软弹性针织面料生产工艺
CN103382596B (zh) 一种多色彩节仿麻织物的制备方法
CN111101378A (zh) 一种边角料回收制造成涤棉布的制备工艺
CN102154828B (zh) 一种抗起毛抗起球的棉及弹力棉针织物及其生产方法
CN103451917A (zh) 一种耐久压烫丝棉色织物染整加工方法
CN106723551A (zh) 一种羊毛混纺防皱抗菌西服面料及其制备方法
CN101744370B (zh) 一种全棉黑色衬衣制造方法
CN112626691A (zh) 一种环保抑菌抑螨可染色聚乳酸针织织物及其生产方法
CN104420359A (zh) 一种羊毛面料的加工方法
CN102444024A (zh) 一种真丝牛仔袜的制备方法
CN108560268B (zh) 羊毛衫的缩绒工艺
CN112160165A (zh) 一种汉麻混纺柔软纱毛巾及其生产方法
CN106337304A (zh) 一种牛仔面料的染色方法
CN112411185A (zh) 一种改性纤维素纤维、环保混纺纱线和面料
CN112342654A (zh) 一种竹纤维与棉花的面料及其生产工艺
CN114369953B (zh) 一种免退浆亚麻纱线上浆处理方法及免退浆亚麻织物
CN113605021B (zh) 一种用于预防牛仔布产生落布折的方法
CN213866645U (zh) 一种棉麻复合面料
CN111733505A (zh) 一种超柔绒布的加工工艺

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20200505