CN111088707A - 一种抗菌的筒染氨纶包芯纱的加工方法 - Google Patents

一种抗菌的筒染氨纶包芯纱的加工方法 Download PDF

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CN111088707A
CN111088707A CN201911389140.1A CN201911389140A CN111088707A CN 111088707 A CN111088707 A CN 111088707A CN 201911389140 A CN201911389140 A CN 201911389140A CN 111088707 A CN111088707 A CN 111088707A
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cheese
dyeing
spun yarn
antibacterial
spandex core
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胡建华
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Tianhongyinhai Industry Co ltd
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Abstract

本发明公开了一种抗菌的筒染氨纶包芯纱的加工方法，其特征在于：包括以下步骤：步骤1.松式络筒工序：将氨纶包芯纱通过松式络筒机上进行松式络筒；步骤2.倒角处理工序；步骤3.前处理工序：通过前处理液进行前处理，将工作液从常温以3℃/min的升温速率升至96℃，保温30min，进行清洗；步骤4.染色工序：将前处理好的筒子纱在染缸中使用染液常温入染，以1.5℃/min的升温速率升至60℃，加入纯碱，保温染色30～60min，进行清洗；步骤5.后整理工序：将染色好的筒子纱在染缸中使用后整理液，常温浸渍30min；步骤6.紧式络筒工序。本发明通过张力调节筒子纱密度，不会产生内外层色差，减少因肩角密度的过高而导致的色差，有效的提高了棉氨纶包芯纱的抗菌性能。

Description

一种抗菌的筒染氨纶包芯纱的加工方法
技术领域
本发明涉及纺织染色领域，具体为一种抗菌的筒染氨纶包芯纱的加工方法。
背景技术
随着时代的进步，人们越来越重视服装的美观及舒适性。普通的织物难以满足人们的日常需求，尤其是内衣面料、户外运动服装面料等。氨纶属于聚氨酯系纤维，是一种高弹性纤维，国际上通称为“斯潘德克斯”(Spandex)，我国的商品名为氨纶。氨纶有极好的伸缩性能，伸长度可达300％～800％，松弛后又可以迅速恢复原状，具有柔软舒适感，有良好的耐化学药品、耐油、耐汗水、不虫蛀、不霉、日晒不泛黄等特性。而棉氨纶包芯纱以氨纶为芯丝，具有氨纶特有的弹性，符合人们的穿着舒适性需求，由此发展迅速。一般织物染色交货慢，不如纱线染色更能适应流行色的变化。而氨纶因为其卓越的弹性，绞纱染色势必会影响棉氨纶包芯纱的弹性以及强度。
筒纱染色相比能耗低、纤维损耗低、成品品质高。筒子纱染色由于交货快，适宜小批量化生产，发展迅速。而在筒子纱染色时，常常有以下问题出现：若筒子纱密度过大，染液不易穿透，会造成内外层色差，同时不利于杂质、浮色的去除，影响纱线手感；而筒子纱密度过小，纱线可能会缠结，在后续处理过程中，消耗较大；染氨纶包芯纱时，前处理或者染色温度较高会使纱线收缩，筒子纱密度增大，易产生纱线强力受损、弹性下降；同时氨纶包芯纱作为内衣和运动服装的常用纱线，抗菌性能较差。
发明内容
本发明的目的是为了解决上述问题，提供一种抗菌的筒染氨纶包芯纱的加工方法，通过松式络筒-倒角处理-前处理-染色-后整理-紧式络筒工序进行加工，通过张力调节筒子纱密度，不会产生内外层色差，减少因肩角密度的过高而导致的色差，有效的提高了棉氨纶包芯纱的抗菌性能。
为了实现上述发明目的，本发明采用了以下技术方案：一种抗菌的筒染氨纶包芯纱的加工方法，其特征在于：包括以下步骤：步骤1.松式络筒工序：将氨纶包芯纱通过松式络筒机上进行松式络筒；
步骤2.倒角处理工序：将松式络筒后的筒子纱送入倒角装置，修圆肩角至肩角密度与筒子纱其他部位一致；
步骤3.前处理工序：将修圆好的筒子纱放入染缸中，通过前处理液进行前处理，将工作液从常温以3℃/min的升温速率升至96℃，保温30min，排液后，皂洗，进行两道50℃的温水进行清洗，所述工作液采用如下的配方：精练剂1g/L，纯碱1g/L，渗透剂JFC-1 1g/L，30％H2O2 8～18g/L，双氧水稳定剂1g/L，浴比为1∶8；
步骤4.染色工序：将前处理好的筒子纱在染缸中使用染液进行染色，常温入染，以1.5℃/min的升温速率升至60℃，加入纯碱，保温染色30～60min，排液后，进行一道50℃温水进行清洗，所述染液采用如下的配方：活性染料0.05～ 3％(o.w.f)，元明粉5～20g/L，纯碱5～20g/L，匀染剂1g/L，浴比1：8；
步骤5.后整理工序：将染色好的筒子纱在染缸中使用后整理液进行后整理，染缸中常温浸渍30min，所述后整理液采用如下的配方：抗菌整理剂5g/L，亲水性有机硅柔软整理剂HWS 20g/L，丁烷四羧酸BTCA5g/L，次亚磷酸钠6g/L；
步骤6.紧式络筒工序：将经后整理过的筒子纱放入筒子纱专用脱水机进行脱水，脱水后再放入烘干机进行烘干处理，最后通过紧式络筒机进行紧式络筒，包装。
优选的，在步骤1中，所述氨纶包芯纱选用18.45tex。
优选的，在步骤1中，所述筒子纱的密度控制在0.28-0.32g/cm3，控制筒子间质量差异在±1％以内。
优选的，在步骤5中，所述抗菌整理剂通过纳米氯化银和聚六亚甲基双胍盐酸盐混合。
与现有技术相比，采用了上述技术方案的抗菌的筒染氨纶包芯纱的加工方法，具有如下有益效果：采用本发明的抗菌的筒染氨纶包芯纱的加工方法，通过松式络筒-倒角处理-前处理-染色-后整理-紧式络筒工序进行加工，通过松式络筒机张力调节筒子纱密度，避免纱线因密度过高产生内外层色差，通过倒角处理有效减少因肩角密度的过高而导致的色差，并使用纳米银和聚六亚甲基双胍盐酸盐混合的抗菌整理剂，有效的提高了棉氨纶包芯纱的抗菌性能。
具体实施方式
下面对本发明做进一步描述。
抗菌的筒染氨纶包芯纱的加工方法，其特征在于：包括以下步骤：步骤1.松式络筒工序：将选用18.45tex的氨纶包芯纱通过松式络筒机上进行松式络筒，筒子纱的密度控制在0.28-0.32g/cm3，控制筒子间质量差异在±1％以内，通过松式络筒机的张力调节筒子纱密度，避免纱线因密度过高产生内外层色差；
步骤2.倒角处理工序：将松式络筒后的筒子纱送入倒角装置，修圆肩角，减小筒子纱肩角密度，至肩角密度与筒子纱其他部位一致，避免产生肩角色花；
步骤3.前处理工序：将修圆好的筒子纱放入染缸中，通过前处理液进行前处理，将工作液从常温以3℃/min的升温速率升至96℃，保温30min，排液后，皂洗，进行两道50℃的温水进行清洗，所述工作液采用如下的配方：精练剂1g/L，纯碱1g/L，渗透剂JFC-1 1g/L，30％H2O2 8～18g/L，双氧水稳定剂1g/L，浴比为1∶8；
步骤4.染色工序：将前处理好的筒子纱在染缸中使用染液进行染色，常温入染，以1.5℃/min的升温速率升至60℃，加入纯碱，保温染色30～60min，排液后，进行一道50℃温水进行清洗，所述染液采用如下的配方：活性染料0.05～ 3％(o.w.f)，元明粉5～20g/L，纯碱5～20g/L，匀染剂1g/L，浴比1：8；
步骤5.后整理工序：将染色好的筒子纱在染缸中使用后整理液进行后整理，染缸中常温浸渍30min，所述后整理液采用如下的配方：抗菌整理剂5g/L，亲水性有机硅柔软整理剂HWS 20g/L，丁烷四羧酸BTCA5g/L，次亚磷酸钠6g/L，抗菌整理剂通过纳米氯化银和聚六亚甲基双胍盐酸盐混合；
步骤6.紧式络筒工序：将经后整理过的筒子纱放入筒子纱专用脱水机进行脱水，脱水后再放入烘干机进行烘干处理，最后通过紧式络筒机进行紧式络筒，包装。
实施例一：
抗菌的筒染氨纶包芯纱的加工方法，其特征在于：包括以下步骤：步骤1.松式络筒工序：将选用18.45tex的氨纶包芯纱通过松式络筒机上进行松式络筒，筒子纱的密度控制在0.28g/cm3，控制筒子间质量差异在±1％以内，通过松式络筒机的张力调节筒子纱密度，避免纱线因密度过高产生内外层色差；
步骤2.倒角处理工序：将松式络筒后的筒子纱送入倒角装置，修圆肩角，减小筒子纱肩角密度，至肩角密度与筒子纱其他部位一致，避免产生肩角色花；
步骤3.前处理工序：将修圆好的筒子纱放入染缸中，通过前处理液进行前处理，将工作液从常温以3℃/min的升温速率升至96℃，保温30min，排液后，皂洗，进行两道50℃的温水进行清洗，所述工作液采用如下的配方：精练剂1g/L，纯碱1g/L，渗透剂JFC-1 1g/L，30％H2O2 10g/L，双氧水稳定剂1g/L，浴比为 1∶8；
步骤4.染色工序：将前处理好的筒子纱在染缸中使用染液进行染色，常温入染，以1.5℃/min的升温速率升至60℃，加入纯碱，保温染色30min，排液后，进行一道50℃温水进行清洗，所述染液采用如下的配方：活性染料0.3％(o.w.f)，元明粉1020g/L，纯碱1020g/L，匀染剂1g/L，浴比1：8；
步骤5.后整理工序：将染色好的筒子纱在染缸中使用后整理液进行后整理，染缸中常温浸渍30min，所述后整理液采用如下的配方：抗菌整理剂5g/L，亲水性有机硅柔软整理剂HWS 20g/L，丁烷四羧酸BTCA 5g/L，次亚磷酸钠6g/L，抗菌整理剂通过纳米氯化银和聚六亚甲基双胍盐酸盐混合；
步骤6.紧式络筒工序：将经后整理过的筒子纱放入筒子纱专用脱水机进行脱水，脱水后再放入烘干机进行烘干处理，最后通过紧式络筒机进行紧式络筒，包装。
实施例二：
抗菌的筒染氨纶包芯纱的加工方法，其特征在于：包括以下步骤：步骤1.松式络筒工序：将选用18.45tex的氨纶包芯纱通过松式络筒机上进行松式络筒，筒子纱的密度控制在0.3g/cm3，控制筒子间质量差异在±1％以内，通过松式络筒机的张力调节筒子纱密度，避免纱线因密度过高产生内外层色差；
步骤2.倒角处理工序：将松式络筒后的筒子纱送入倒角装置，修圆肩角，减小筒子纱肩角密度，至肩角密度与筒子纱其他部位一致，避免产生肩角色花；
步骤3.前处理工序：将修圆好的筒子纱放入染缸中，通过前处理液进行前处理，将工作液从常温以3℃/min的升温速率升至96℃，保温30min，排液后，皂洗，进行两道50℃的温水进行清洗，所述工作液采用如下的配方：精练剂1g/L，纯碱1g/L，渗透剂JFC-1 1g/L，30％H2O2 15g/L，双氧水稳定剂1g/L，浴比为 1∶8；
步骤4.染色工序：将前处理好的筒子纱在染缸中使用染液进行染色，常温入染，以1.5℃/min的升温速率升至60℃，加入纯碱，保温染色45min，排液后，进行一道50℃温水进行清洗，所述染液采用如下的配方：活性染料1％(o.w.f)，元明粉15g/L，纯碱15g/L，匀染剂1g/L，浴比1：8；
步骤5.后整理工序：将染色好的筒子纱在染缸中使用后整理液进行后整理，染缸中常温浸渍30min，所述后整理液采用如下的配方：抗菌整理剂5g/L，亲水性有机硅柔软整理剂HWS 20g/L，丁烷四羧酸BTCA5g/L，次亚磷酸钠6g/L，抗菌整理剂通过纳米氯化银和聚六亚甲基双胍盐酸盐混合；
步骤6.紧式络筒工序：将经后整理过的筒子纱放入筒子纱专用脱水机进行脱水，脱水后再放入烘干机进行烘干处理，最后通过紧式络筒机进行紧式络筒，包装。
实施例三：
抗菌的筒染氨纶包芯纱的加工方法，其特征在于：包括以下步骤：步骤1.松式络筒工序：将选用18.45tex的氨纶包芯纱通过松式络筒机上进行松式络筒，筒子纱的密度控制在0.28-0.32g/cm3，控制筒子间质量差异在±1％以内，通过松式络筒机的张力调节筒子纱密度，避免纱线因密度过高产生内外层色差；
步骤2.倒角处理工序：将松式络筒后的筒子纱送入倒角装置，修圆肩角，减小筒子纱肩角密度，至肩角密度与筒子纱其他部位一致，避免产生肩角色花；
步骤3.前处理工序：将修圆好的筒子纱放入染缸中，通过前处理液进行前处理，将工作液从常温以3℃/min的升温速率升至96℃，保温30min，排液后，皂洗，进行两道50℃的温水进行清洗，所述工作液采用如下的配方：精练剂1g/L，纯碱1g/L，渗透剂JFC-1 1g/L，30％H2O2 18g/L，双氧水稳定剂1g/L，浴比为 1∶8；
步骤4.染色工序：将前处理好的筒子纱在染缸中使用染液进行染色，常温入染，以1.5℃/min的升温速率升至60℃，加入纯碱，保温染色60min，排液后，进行一道50℃温水进行清洗，所述染液采用如下的配方：活性染料3％(o.w.f)，元明粉20g/L，纯碱20g/L，匀染剂1g/L，浴比1：8；
步骤5.后整理工序：将染色好的筒子纱在染缸中使用后整理液进行后整理，染缸中常温浸渍30min，所述后整理液采用如下的配方：抗菌整理剂5g/L，亲水性有机硅柔软整理剂HWS 20g/L，丁烷四羧酸BTCA5g/L，次亚磷酸钠6g/L，抗菌整理剂通过纳米氯化银和聚六亚甲基双胍盐酸盐混合；
步骤6.紧式络筒工序：将经后整理过的筒子纱放入筒子纱专用脱水机进行脱水，脱水后再放入烘干机进行烘干处理，最后通过紧式络筒机进行紧式络筒，包装。
经本发明处理的氨纶包芯纱断裂强力为350.40cN，断裂伸长率为23.1％，耐洗色牢度达到4级，抑菌率达到100％，洗涤100次后抑菌率仍能达到99％，柔软性能良好。
以上是本发明的优选实施方式，对于本领域的普通技术人员来说不脱离本发明原理的前提下，还可以做出若干变型和改进，这些也应视为本发明的保护范围。

Claims (4)

1.一种抗菌的筒染氨纶包芯纱的加工方法，其特征在于：包括以下步骤：步骤1.松式络筒工序：将氨纶包芯纱通过松式络筒机上进行松式络筒；
步骤2.倒角处理工序：将松式络筒后的筒子纱送入倒角装置，修圆肩角至肩角密度与筒子纱其他部位一致；
步骤3.前处理工序：将修圆好的筒子纱放入染缸中，通过前处理液进行前处理，将工作液从常温以3℃/min的升温速率升至96℃，保温30min，排液后，皂洗，进行两道50℃的温水进行清洗，所述工作液采用如下的配方：精练剂1g/L，纯碱1g/L，渗透剂JFC-1 1g/L，30%H2O28～18g/L，双氧水稳定剂1g/L，浴比为1:8；
步骤4.染色工序：将前处理好的筒子纱在染缸中使用染液进行染色，常温入染，以1.5℃/min的升温速率升至60℃，加入纯碱，保温染色30～60min，排液后，进行一道50℃温水进行清洗，所述染液采用如下的配方：活性染料0.05～3%(o.w.f)，元明粉5～20g/L，纯碱5～20g/L，匀染剂1g/L，浴比1：8；
步骤5.后整理工序：将染色好的筒子纱在染缸中使用后整理液进行后整理，染缸中常温浸渍30min，所述后整理液采用如下的配方：抗菌整理剂5g/L，亲水性有机硅柔软整理剂HWS 20g/L，丁烷四羧酸BTCA 5g/L，次亚磷酸钠6g/L；
步骤6. 紧式络筒工序：将经后整理过的筒子纱放入筒子纱专用脱水机进行脱水，脱水后再放入烘干机进行烘干处理，最后通过紧式络筒机进行紧式络筒，包装。
2.根据权利要求1所述的抗菌的筒染氨纶包芯纱的加工方法，其特征在于：在步骤1中，所述氨纶包芯纱选用18.45tex。
3.根据权利要求1所述的抗菌的筒染氨纶包芯纱的加工方法，其特征在于：在步骤1中，所述筒子纱的密度控制在0.28-0.32g/cm3，控制筒子间质量差异在±1％以内。
4.根据权利要求1所述的抗菌的筒染氨纶包芯纱的加工方法，其特征在于：在步骤5中，所述抗菌整理剂通过纳米氯化银和聚六亚甲基双胍盐酸盐混合。
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