CN110587281A - Automatic assembling device for communication module of metering device and implementation method - Google Patents
Automatic assembling device for communication module of metering device and implementation method Download PDFInfo
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- CN110587281A CN110587281A CN201910965385.8A CN201910965385A CN110587281A CN 110587281 A CN110587281 A CN 110587281A CN 201910965385 A CN201910965385 A CN 201910965385A CN 110587281 A CN110587281 A CN 110587281A
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- 238000004891 communication Methods 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims description 16
- 230000009471 action Effects 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000013459 approach Methods 0.000 claims description 2
- 230000005484 gravity Effects 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000001360 synchronised effect Effects 0.000 abstract description 3
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- 238000005516 engineering process Methods 0.000 description 2
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- 230000000875 corresponding effect Effects 0.000 description 1
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- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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Abstract
The invention discloses an automatic assembling device for a communication module of a metering device, which relates to the technical field of metering instruments for metering electric energy for industry or civilian use, and is arranged as a cuboid shell, wherein the cuboid shell penetrates through a production line body, an electric energy meter inlet, an electric energy meter outlet and a communication module inlet are arranged on the cuboid shell and at the intersection of the cuboid shell and the production line body, the electric energy meter inlet and the electric energy meter outlet are oppositely arranged, and the communication module inlet, the electric energy meter inlet and the electric energy meter outlet form an included angle of 90 degrees, wherein: the cuboid shell is internally provided with a first operation station, a second operation station, a third operation station and a fourth operation station side by side, a positioning platform is further arranged on the same horizontal plane of the cuboid shell, and a cover closing pneumatic push rod is arranged on the positioning platform. The invention realizes the automatic assembly of the communication module through the step-by-step synchronous operation, greatly improves the working efficiency and reduces the occupied area.
Description
Technical Field
The invention relates to the technical field of metering instruments for industrial or civil metering of electric energy, in particular to an automatic assembling device for a communication module of a metering appliance and an implementation method.
Background
The installation work of the current metering device (especially an electric energy meter communication module) is usually performed before the electric energy meter manufacturing enterprise leaves a factory, but the specific process of installation is mostly performed through manual installation, and the manual installation is not only low in working efficiency, but also easy to cause installation errors due to manual fatigue operation. Along with the development of electric energy meter production technology, automatic assembly work has appeared in some electric energy meter production manufacturing enterprises, however, in automatic assembly process, mostly adopt industrial robot to accomplish the assembly action, industrial robot still has some not enoughly in the assembly process, for example area is big, with high costs, self-adaptation ability subalternation, leads to in certain scope, industrial robot can't popularize and apply on a large scale.
Along with the change of electric power material purchasing management, after the electric energy meter and the communication module are separately purchased, the communication module which is verified is required to be installed on the electric energy meter in a metering center of an electric power company, because the assembling workload of the electric energy meter is large, the traditional technical method is difficult to meet the current working requirement, and an automatic system is urgently needed to complete the automatic assembly of the communication module, so that the installation efficiency and the site utilization rate are improved, and the characteristics of high cost performance are met, and the communication module is widely used in metering production enterprises such as electric meters and the like.
Disclosure of Invention
Aiming at the defects of the technology, the invention aims to provide the automatic assembling device for the communication module of the metering device and the realization method, which greatly improve the working efficiency, reduce the occupied area of industrial production, have lower cost and are suitable for metering centers of power companies or manufacturing enterprises for producing various electric energy meters.
The invention provides the following technical scheme:
the utility model provides an automatic assembly quality of measurement utensil communication module, the device sets up to the cuboid casing, the cuboid casing runs through the assembly line body and sets up, wherein on the cuboid casing and with assembly line body junction is provided with electric energy meter entry, electric energy meter export and communication module entry, the electric energy meter entry sets up with the electric energy meter export relatively, the communication module entry with electric energy meter entry and electric energy meter export are 90 contained angles, wherein:
a first operation station, a second operation station, a third operation station and a fourth operation station are arranged in the cuboid shell side by side;
a positioning platform is further arranged on the same horizontal plane of the first operation station, the second operation station, the third operation station and the fourth operation station, and a cover closing pneumatic push rod is arranged on the positioning platform; wherein:
a first screw machine is arranged above the first operation station and used for automatically loosening a locking cover screw of the communication module buckle cover, but the screw is not completely loosened;
a first manipulator is arranged above the second operation station and used for grabbing and placing the communication module conveyed in place to an inlet of the installation guide feed port and completing the cover opening action of the communication module;
a second manipulator is arranged above the third operation station and used for completing the actions of installing the communication module and closing the cover;
and a second screw machine is arranged above the fourth operation station and used for completing the screw tightening action of the communication module.
Preferentially, a telescopic hook is arranged above the second operation station, and a sensor is arranged on the side of the telescopic hook.
Preferably, the first manipulator and the second manipulator are both two-coordinate manipulators.
Preferably, the inlet of the electric energy meter is a terminal of a part of the assembly line body, the outlet of the electric energy meter is a starting terminal of a part of the assembly line body, and the inlet of the communication module is a terminal of an nnnn8yhnmn of the assembly line body.
Preferentially, the lower end of the first manipulator is connected with a guide feed inlet slide way.
Preferably, the guide feed inlet chute has a slope, and the slope angle is 15-60 °.
Preferably, the positioning platform is a reciprocating stepping type electric energy meter shifting in-out positioning platform.
Preferably, the telescopic hook is connected with a spring and is telescopic through the spring, and an angle formed between the telescopic hook and the spring and the second operation station is 30-60 degrees.
The invention also provides the following technical scheme:
an automated metrology tool communication module assembly method, comprising the steps of:
(S1) the communication module is in place, and the locking cap screw is loosened; in this step, the cover-fastening screw is loosened by the first screw machine 11, and the cover-fastening screw is in a state of not being completely loosened;
(S2) lifting a buckle cover, wherein in the step, a communication module conveyed in place can be grabbed and placed at an inlet of an installation guide feed inlet through a first manipulator 4, the installation guide feed inlet is a slide rail with slope, after the communication module is loosened at the inlet, the communication module slides into a feeding inlet along the slide rail under the action of self gravity, and is accurately positioned under the action of an auxiliary positioning push rod, meanwhile, a telescopic hook 12 with an elastic safety mechanism is arranged above a second operation station 7, the telescopic hook 12 can hook the outer edge of a flip cover after extending out, when retracting, the flip cover is lifted, when the elastic safety mechanism is not lifted, and exceeds a rated force, the telescopic hook 12 can be elastically stretched to prevent the hook or the watch flip cover from being damaged, and the safety mechanism is provided with a sensor, when the safety mechanism acts, the device can give an alarm to inform maintenance personnel of manual treatment;
(S3) installing a communication module and a snap cover; the method comprises the following steps that the action of installing a communication module and the action of closing a cover are completed at a third operation site 8, a second manipulator 13 is arranged above a third operation site 3, the second manipulator 13 is provided with a gripper and can grip the communication module from a feeding inlet position to wait for the electric energy meter to be in place above an electric energy meter assembling position, after the electric energy meter is in place, the second manipulator 13 moves downwards to install the communication module into a clamping seat of the electric energy meter, after the communication module is assembled, a pneumatic push rod, namely a cover closing pneumatic push rod 14, is arranged at the other side of a turning cover, and the turning cover is pushed by the cover closing pneumatic push rod 14 to perform the cover closing action and close the turning cover;
(S4) the screw is fastened, the screw is screwed up by the second screwing machine 15, the closed lid screw is screwed, and the control of the above operation is completed by the PLC controller in this operation.
Preferably, the communication module has an approach sequence of a first operation station 6, a second operation station 7, a third operation station 8 and a fourth operation station 9 in sequence.
The positive and beneficial effects are as follows:
the invention can finish the automatic assembly of the communication module of the electric energy meter in a special machine, has the advantages of high efficiency, small occupied area, low cost and the like, and is suitable for the metering center of a power company or each electric energy meter production manufacturing enterprise;
the invention is a step-by-step synchronous operation, can finish the whole assembly operation of the communication module in four different sites in turn, and has high degree of automation and high process flow;
the invention can realize the assembly operation of different functions by setting different work stations, has clear division of labor and obvious process operation, replaces manual labor and improves the work efficiency.
Drawings
FIG. 1 is a schematic diagram of an automatic assembling apparatus for a communication module of a measuring instrument according to the present invention;
FIG. 2 is a schematic diagram of another embodiment of an automatic assembling apparatus for a communication module of a measuring instrument;
FIG. 3 is a schematic diagram of the internal structure of an automatic assembling device for a communication module of a measuring instrument according to the present invention;
FIG. 4(a) is a schematic structural diagram of a screw for releasing a cover in an embodiment of an automatic assembling apparatus for a communication module of a measuring instrument according to the present invention;
FIG. 4(b) is a schematic structural diagram of a flip cover in an embodiment of an automatic assembling apparatus for a communication module of a measuring device according to the present invention;
FIG. 4(c) is a schematic structural diagram of a communication module installed in an embodiment of an automatic assembling apparatus for a measuring instrument communication module according to the present invention;
FIG. 4(d) is a schematic structural diagram of a snap-in cover in an embodiment of an automatic assembling apparatus for a communication module of a measuring instrument according to the present invention;
FIG. 4(e) is a schematic structural diagram of a fastening cover screw in an embodiment of an automatic assembling apparatus for a communication module of a measuring instrument according to the present invention;
the labels in the figure are:
1-electric energy meter entrance; 2-outlet of electric energy meter; 3-a communication module inlet; 4-a first manipulator; 5, guiding a feed port slideway; 6-a first job site; 7-a second job site; 8-a third job site; 9-a fourth job site; 10-a positioning platform; 11-a first screw machine; 12-a telescopic hook; 13-a second manipulator; 14-closing the cover pneumatic push rod; 15-second screw machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-3, an automatic assembling device for a communication module of a metering device is provided as a rectangular housing, the rectangular housing is disposed through a production line body, an electric energy meter inlet 1, an electric energy meter outlet 2 and a communication module inlet 3 are disposed on the rectangular housing and at a junction with the production line body, the electric energy meter inlet 1 is disposed opposite to the electric energy meter outlet 2, the communication module inlet 3 forms a 90 ° included angle with the electric energy meter inlet 1 and the electric energy meter outlet 2, and a first operation station 6, a second operation station 7, a third operation station 8 and a fourth operation station 9 are disposed in the rectangular housing side by side; a positioning platform 10 is further arranged on the same horizontal plane of the first operation station 6, the second operation station 7, the third operation station 8 and the fourth operation station 9, and a cover closing pneumatic push rod 14 is arranged on the positioning platform 10; wherein: a first screw machine 11 is arranged above the first operation station 6 and used for automatically loosening a cover locking screw of a communication module buckle cover, but the screw is not completely loosened; a first manipulator 4 is arranged above the second operation station 7 and used for grabbing and placing the communication module conveyed in place to an inlet of the installation guide feeding hole and completing the cover opening action of the communication module; a second manipulator 13 is arranged above the third operation station 8 and used for completing the actions of installing the communication module and closing the cover; and a second screw machine 15 is arranged above the fourth operation station 9 and used for completing the screw tightening action of the communication module. The invention can finish the automatic assembly of the communication module of the electric energy meter in a special machine, has the advantages of high efficiency, small occupied area, low cost and the like, and is suitable for metering centers of electric power companies or manufacturing enterprises for producing various electric energy meters.
In a further embodiment, a telescopic hook 12 is arranged above the second operation station 7, and a sensor is arranged on the side of the telescopic hook 12 and used for sensing whether the telescopic hook 12 is in place.
In a further embodiment, the first manipulator 4 and the second manipulator 13 are both two-coordinate manipulators.
In a further embodiment, the electric energy meter inlet 1 is a terminal end of a portion of the assembly line body, the electric energy meter outlet 2 is a starting end of a portion of the assembly line body, and the communication module inlet 3 is a terminal end of a portion of the assembly line body.
In a further embodiment, a guide feed inlet chute 5 is connected to the lower end of the first robot 4.
In a further embodiment, the guide feed inlet chute 5 has a slope, the slope angle being 15-60 °. In a further embodiment, the positioning stage 10 is a reciprocating stepping type electric energy meter displacement in and out positioning stage.
In a further embodiment, a spring is connected to the telescopic hook 12 and is telescopic by the spring, the angle formed between the telescopic hook 12 and the spring and the second work station 7 being 30-60 °.
The following describes an embodiment of the present invention with reference to fig. 4(a) to 4 (e).
As shown in fig. 4(a), the inside of the present invention enters the communication module through the electric energy meter inlet 1, the electric energy meter outlet 2 and the communication module inlet 3, which are arranged, in such a way that the electric energy meter can be transported from the electric energy meter outlet 2 to the next working position, at which the cap screw is loosened by the first screwing machine 11.
As shown in fig. 4(b), in the present invention, the communication module is delivered from the production line body to the entrance position to stop, the first mechanical hand 4 is arranged above the stop position, the communication module conveyed in place can be grabbed and placed at the entrance of the installation guide feed inlet through the first mechanical hand 4, the installation guide feed inlet is a chute with slope, after the module is loosened at the entrance position, the communication module slides into the feed entrance position along the chute under the action of self-gravity, and the accurate positioning is completed under the action of an auxiliary positioning push rod, so that the first mechanical hand 4 is grabbed from the position to perform the assembly operation, and in this step, the cover lifting operation is completed. When the working of the step is carried out, a telescopic hook 12 with an elastic safety mechanism is arranged above the second operation station 7, the telescopic hook 12 can hook the outer edge of the flip after extending out, the flip is opened when retracting, the elastic safety mechanism is that the elastic hook 12 can be elastically opened after exceeding the rated force when the cover is not opened, the hook or the watch flip is prevented from being damaged, the safety mechanism is provided with a sensor, and when the safety mechanism acts, the device can give an alarm to inform maintenance personnel of manual treatment.
As shown in fig. 4(c), the present invention is provided with 4 epitope operation stations, namely, a first operation station 6, a second operation station 7, a third operation station 8 and a fourth operation station 9, and the electric energy meter performs different fixing and synchronization operations at each station, for example, a cover-loosening screw is completed at the first operation station 6, a cover-opening operation is completed at the second operation station 7, an installation and cover-closing operation of the communication module is completed at the third operation station 8, and a screw tightening operation is completed at the fourth operation station 9, and the installation of the communication module is realized by the above operations.
As shown in fig. 4(d), the electric energy meter is shifted and positioned from one station to the next on a reciprocating step-by-step electric energy meter shifting in-out meter positioning platform 10, and each time the electric energy meter is moved back and forth, one meter is pushed from the entrance position to the first operation station 1, simultaneously, the meters of the first operation site 6, the second operation site 7 and the third operation site 8 of the original sites are shifted to the second operation site 7, the third operation site 8 and the fourth operation site 9, the electric energy meter of the fourth operation site 9 of the original site is shifted out to an exit position, and when the shifting is completed, the electric energy meter can be accurately positioned to the first operation site 6, the second operation site 7, the third operation site 8 and the fourth operation site 9, and clamping the communication module to perform corresponding action operation, wherein the cover closing operation of the communication module is mainly realized in the step. When the step is implemented, a second manipulator 13 is arranged above the third operation station 3, the second manipulator 13 is provided with a gripper, the second manipulator can grab the communication module from the feeding inlet position and wait for the electric energy meter to be in place above the electric energy meter assembling position, after the electric energy meter is in place, the second manipulator 13 moves downwards to place the communication module into the clamping seat of the electric energy meter, after the communication module is assembled, a pneumatic push rod, namely a cover closing pneumatic push rod 14, is arranged on the other side of the flip cover, and the flip cover is pushed to perform cover closing action through the cover closing pneumatic push rod 14 to close the flip cover.
As shown in fig. 4(e), the cap screw is tightened, the screw is screwed up by the second screwing machine 15, and the cap screw is tightened after the cap is closed.
The invention is a step-by-step synchronous operation, can finish the whole assembly operation of the communication module in four different stations in sequence, and has high automation degree and high process flow. Through setting up different work stations, can realize the assembly operation of different functions, it is clear to divide the worker, and the process operation is obvious, has replaced artifical work, has improved work efficiency.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a measurement utensil communication module automatic assembly device, the device sets up to the cuboid casing, the cuboid casing runs through the assembly line body and sets up its characterized in that: the cuboid casing and with assembly line body intersection is provided with electric energy meter entry (1), electric energy meter export (2) and communication module entry (3), electric energy meter entry (1) sets up with electric energy meter export (2) relatively, communication module entry (3) with electric energy meter entry (1) and electric energy meter export (2) are 90 contained angles, wherein:
a first operation station (6), a second operation station (7), a third operation station (8) and a fourth operation station (9) are arranged in the cuboid shell side by side;
a positioning platform (10) is further arranged on the same horizontal plane of the first operation station (6), the second operation station (7), the third operation station (8) and the fourth operation station (9), and a cover closing pneumatic push rod (14) is arranged on the positioning platform (10); wherein:
a first screw machine (11) is arranged above the first operation station (6) and used for automatically loosening a locking cover screw of the communication module buckle cover, but the screw is not completely loosened;
a first manipulator (4) is arranged above the second operation station (7) and used for grabbing and placing the communication module conveyed in place to an inlet of the installation guide feed inlet and completing the cover opening action of the communication module;
a second manipulator (13) is arranged above the third operation station (8) and used for completing the actions of installing the communication module and closing the cover;
and a second screw machine (15) is arranged above the fourth operation station (9) and is used for completing the screw tightening action of the communication module.
2. The automated metrology instrument communication module assembly device of claim 1, wherein: a telescopic hook (12) is arranged above the second operation station (7), and a sensor is arranged on the side of the telescopic hook (12).
3. The automated metrology instrument communication module assembly device of claim 1, wherein: the first mechanical arm (4) and the second mechanical arm (13) are both two-coordinate mechanical arms.
4. The automated metrology instrument communication module assembly device of claim 1, wherein: the electric energy meter inlet (1) is a tail end of one part of the assembly line body, the electric energy meter outlet (2) is a start end of one part of the assembly line body, and the communication module inlet (3) is a tail end of one part of the assembly line body.
5. The automated metrology instrument communication module assembly device of claim 1, wherein: the lower end of the first mechanical arm (4) is connected with a guide feeding hole slideway (5).
6. The automated metrology instrument communication module assembly device of claim 5, wherein: the guide feed inlet slide way (5) is provided with a slope, and the slope angle is 15-60 degrees.
7. The automated metrology instrument communication module assembly device of claim 1, wherein: the positioning platform (10) is a reciprocating stepping type electric energy meter shifting in-out positioning platform.
8. The automated metrology instrument communication module assembly device of claim 2, wherein: the telescopic hook (12) is connected with a spring and is telescopic through the spring, and an angle formed between the telescopic hook (12) and the spring and the second operation station (7) is 30-60 degrees.
9. The method for assembling the automatic assembling device of the communication module of the measuring instrument, which is used for the automatic assembling device of the communication module of the measuring instrument, is characterized in that: the method comprises the following steps:
(S1) the communication module is in place, and the locking cap screw is loosened; in this step, the cover-fastening screw is loosened by the first screw machine 11, and the cover-fastening screw is in a state of not being completely loosened;
(S2) lifting a buckle cover, wherein in the step, a communication module conveyed in place can be grabbed and placed at an inlet of an installation guide feed inlet through a first manipulator 4, the installation guide feed inlet is a slide rail with slope, after the communication module is loosened at the inlet, the communication module slides into a feeding inlet along the slide rail under the action of self gravity, and is accurately positioned under the action of an auxiliary positioning push rod, meanwhile, a telescopic hook 12 with an elastic safety mechanism is arranged above a second operation station 7, the telescopic hook 12 can hook the outer edge of a flip cover after extending out, when retracting, the flip cover is lifted, when the elastic safety mechanism is not lifted, and exceeds a rated force, the telescopic hook 12 can be elastically stretched to prevent the hook or the watch flip cover from being damaged, and the safety mechanism is provided with a sensor, when the safety mechanism acts, the device can give an alarm to inform maintenance personnel of manual treatment;
(S3) installing a communication module and a snap cover; the method comprises the following steps that the action of installing a communication module and the action of closing a cover are completed at a third operation site 8, a second manipulator 13 is arranged above a third operation site 3, the second manipulator 13 is provided with a gripper and can grip the communication module from a feeding inlet position to wait for the electric energy meter to be in place above an electric energy meter assembling position, after the electric energy meter is in place, the second manipulator 13 moves downwards to install the communication module into a clamping seat of the electric energy meter, after the communication module is assembled, a pneumatic push rod, namely a cover closing pneumatic push rod 14, is arranged at the other side of a turning cover, and the turning cover is pushed by the cover closing pneumatic push rod 14 to perform the cover closing action and close the turning cover;
(S4) the screw is fastened, the screw is screwed up by the second screwing machine 15, the closed lid screw is screwed, and the control of the above operation is completed by the PLC controller in this operation.
10. The method of claim 9, wherein: the approach sequence of the communication module is a first operation station 6, a second operation station 7, a third operation station 8 and a fourth operation station 9 in sequence.
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Cited By (1)
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CN112192196A (en) * | 2020-09-25 | 2021-01-08 | 南京电力自动化设备三厂有限公司 | Screw machine capable of automatically screwing screw |
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