CN110587281B - Automatic assembly device for communication module of metering device and implementation method - Google Patents

Automatic assembly device for communication module of metering device and implementation method Download PDF

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Publication number
CN110587281B
CN110587281B CN201910965385.8A CN201910965385A CN110587281B CN 110587281 B CN110587281 B CN 110587281B CN 201910965385 A CN201910965385 A CN 201910965385A CN 110587281 B CN110587281 B CN 110587281B
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communication module
electric energy
energy meter
cover
inlet
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CN110587281A (en
Inventor
于冰
于文彪
余义宙
韩振杰
陈冬松
董翠
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ZHENGZHOU SMS ELECTRIC CO Ltd
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ZHENGZHOU SMS ELECTRIC CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

The invention discloses an automatic assembly device for a communication module of a metering appliance, which relates to the technical field of metering instruments for metering electric energy in industry or civil use, and the device is provided with a cuboid shell, wherein the cuboid shell is arranged through a pipeline line body, an electric energy meter inlet, an electric energy meter outlet and a communication module inlet are arranged on the cuboid shell and at the junction of the cuboid shell and the pipeline line body, the electric energy meter inlet and the electric energy meter outlet are oppositely arranged, and the communication module inlet forms an included angle of 90 degrees with the electric energy meter inlet and the electric energy meter outlet, wherein: the novel multifunctional box is characterized in that a first operation station, a second operation station, a third operation station and a fourth operation station are arranged in the cuboid shell side by side, a positioning platform is further arranged on the same horizontal plane, and a cover closing pneumatic push rod is arranged on the positioning platform. According to the invention, through step-by-step synchronous operation, automatic assembly of the communication module is realized, the working efficiency is greatly improved, and the occupied area is reduced.

Description

Automatic assembly device for communication module of metering device and implementation method
Technical Field
The invention relates to the technical field of metering instruments for metering electric energy in industry or civilian use, in particular to an automatic assembly device and an implementation method of a metering instrument communication module.
Background
The installation work of the existing metering device (especially the electric energy meter communication module) is usually carried out before the factory of an electric energy meter manufacturing enterprise leaves the factory, but the specific process of installation is mostly carried out manually, the manual installation is low in working efficiency, and the installation error is caused easily due to manual fatigue operation. Along with development of electric energy meter production technology, automatic assembly work is performed in some electric energy meter production manufacturing enterprises, but in the automatic assembly process, most of the assembly work is completed by adopting an industrial robot, and the industrial robot still has some defects in the assembly process, such as large occupied area, high cost, poor self-adaptation capability and the like, so that the industrial robot cannot be popularized and applied in a large range in a certain range.
Along with the change of electric power material purchase management, after electric energy meter and communication module are separately purchased, the communication module that the electric power company metering center needs to be installed on the electric energy meter that the verification was accomplished, because electric energy meter assembly work load is great, traditional technical method just is difficult to satisfy current work needs, and a set of automation system is urgently needed to accomplish the automation assembly of communication module to improve installation effectiveness and field utilization rate and produce highly, and accord with the characteristics that the sexual valence relative altitude, so that use widely in metering production enterprises such as ammeter.
Disclosure of Invention
Aiming at the defects of the technology, the invention aims to provide an automatic assembly device and an implementation method for a metering device communication module, which greatly improve the working efficiency, reduce the occupied area of industrial production, have lower cost and are suitable for metering centers of electric power companies or manufacturing enterprises of various electric energy meters.
The invention provides the following technical scheme:
The utility model provides an automatic assembly device of measurement utensil communication module, the device sets up to the cuboid casing, the cuboid casing runs through the assembly line body and sets up, wherein on the cuboid casing and with assembly line body intersection is provided with electric energy meter entry, electric energy meter export and communication module entry, electric energy meter entry sets up with electric energy meter export relatively, communication module entry with electric energy meter entry and electric energy meter export are 90 contained angles, wherein:
A first operation station, a second operation station, a third operation station and a fourth operation station are arranged in the cuboid shell side by side;
the first operation station, the second operation station, the third operation station and the fourth operation station are also provided with positioning platforms on the same horizontal plane, and the positioning platforms are provided with cover closing pneumatic push rods; wherein:
A first screw machine is arranged above the first operation site and is used for automatically loosening the locking cover screw of the communication module buckle cover, but the screw is not completely loosened;
A first manipulator is arranged above the second operation site and used for grabbing and placing the communication module in place at an inlet of the installation guide feed inlet and completing the covering and uncovering actions of the communication module;
A second manipulator is arranged above the third operation site and used for completing the actions of installing the communication module and closing the cover;
And a second screw machine is arranged above the fourth operation site and used for completing screw tightening action of the communication module.
Preferably, a telescopic hook is arranged above the second operation site, and a sensor is arranged on the side part of the telescopic hook.
Preferably, the first manipulator and the second manipulator are two-coordinate manipulators.
Preferentially, the electric energy meter inlet is the end of a part of the assembly line body, the electric energy meter outlet is the beginning end of a part of the assembly line body, and the communication module inlet is the end of a part nnnn8yhnmn n of the assembly line body.
Preferentially, the lower end of the first manipulator is connected with a guide feed inlet slideway.
Preferably, the pilot feed port slide has a slope with an angle of 15 ° -60 °.
Preferably, the positioning platform is a reciprocating stepping type electric energy meter shifting in-out meter positioning platform.
Preferably, the telescopic hook is connected with a spring, and is telescopic through the spring, and an angle formed between the telescopic hook and the spring and the second operation site is 30-60 degrees.
The invention also provides the following technical scheme:
an automatic assembly method of a metering appliance communication module, comprising the following steps:
(S1) the communication module is in place, and the loose cover screw is loosened; in this step, the cap screw is loosened by the first screw machine 11, and the cap screw is in a completely incompletely loosened state;
(S2) lifting a buckle cover, in the step, the communication module conveyed in place can be grabbed and placed at an inlet of an installation guide feed inlet through a first manipulator 4, the installation guide feed inlet is a slide way with a gradient, after the communication module is loosened at the inlet position, the communication module slides into the feed inlet position along the slide way under the action of self gravity and finishes accurate positioning under the action of an auxiliary positioning push rod, meanwhile, a telescopic hook 12 with an elastic safety mechanism is arranged above a second operation site 7, the outer edge of the flip cover is hooked after the telescopic hook 12 stretches out, the flip cover is lifted when the flip cover is retracted, the elastic safety mechanism is opened after exceeding the rated force when the cover is not lifted, the telescopic hook 12 can be elastically opened to prevent damage to the hook or the watch flip cover, and the safety mechanism is provided with a sensor, and when the safety mechanism acts, the device alarms to inform maintenance personnel of manual treatment;
(S3) installing a communication module and a buckling cover; the communication module is installed and the cover is closed at the third operation site 8, a second manipulator 13 is arranged above the third operation site 3, the second manipulator 13 is provided with a gripper, the communication module can be grabbed from a feeding inlet position and waits for the electric energy meter to be in place above an electric energy meter assembling position, after the electric energy meter is in place, the second manipulator 13 moves down, the communication module is installed in a clamping seat of the electric energy meter, after the communication module is assembled, a pneumatic push rod, namely a cover closing pneumatic push rod 14 is arranged at the other side of the cover, and the cover is closed by pushing the cover closing pneumatic push rod 14;
(S4) fastening the cover screw, screwing the screw by using the second screw machine 15, screwing the closed cover screw, and completing the control work of the operation by the PLC in the operation.
Preferably, the order of approach of the communication modules is in turn a first station 6, a second station 7, a third station 8 and a fourth station 9.
The positive beneficial effects are that:
The invention can complete the automatic assembly of the electric energy meter communication module in a special machine, has the advantages of high efficiency, small occupied area, low cost and the like, and is suitable for an electric power company metering center or each electric energy meter manufacturing enterprise;
the invention is a step-by-step synchronous operation, can sequentially complete the whole assembly operation of the communication module at four different stations, and has high automation degree and high process flow;
By arranging different working stations, the invention can realize assembly operation with different functions, has definite division of labor and obvious process operation, replaces manual labor and improves the working efficiency.
Drawings
FIG. 1 is a block diagram of an automated assembly device for a communication module of a measuring instrument according to the present invention;
FIG. 2 is a schematic view of another configuration of an automated assembly device for a communication module of a measuring instrument according to the present invention;
FIG. 3 is a schematic view of the internal structure of an automated assembly device for a communication module of a measuring instrument according to the present invention;
FIG. 4 (a) is a schematic view of the structure of a screw for loosening the cover in an embodiment of an automated assembly device for a communication module of a measuring instrument according to the present invention;
FIG. 4 (b) is a schematic view of the structure of the flip cover in an embodiment of the automatic assembly device for a communication module of a measuring instrument according to the present invention;
FIG. 4 (c) is a schematic view of a structure of a communication module installed in an embodiment of an automated assembly device for a communication module of a measuring instrument according to the present invention;
FIG. 4 (d) is a schematic structural view of a snap-on cover in an embodiment of an automated assembly device for a communication module of a measuring instrument according to the present invention;
FIG. 4 (e) is a schematic view of a structure of a fastening screw in an embodiment of an automated assembly device for a communication module of a measuring instrument according to the present invention;
the marks in the figure are as follows:
1-an electric energy meter inlet; 2-an electric energy meter outlet; 3-communication module entry; 4-a first manipulator; 5-guiding a feed inlet slideway; 6-a first job site; 7-a second job site; 8-a third job site; 9-a fourth job site; 10-positioning a platform; 11-a first screw machine; 12-a telescopic hook; 13-a second manipulator; 14-closing the pneumatic push rod; 15-a second screw machine.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-3, an automatic assembly device for a communication module of a metering device is provided with a cuboid shell, the cuboid shell is arranged through a production line body, an electric energy meter inlet 1, an electric energy meter outlet 2 and a communication module inlet 3 are arranged on the cuboid shell and at the junction of the cuboid shell and the production line body, the electric energy meter inlet 1 and the electric energy meter outlet 2 are oppositely arranged, the communication module inlet 3 forms a 90-degree included angle with the electric energy meter inlet 1 and the electric energy meter outlet 2, and a first operation station 6, a second operation station 7, a third operation station 8 and a fourth operation station 9 are arranged in the cuboid shell side by side; a positioning platform 10 is also arranged on the same horizontal plane of the first operation station 6, the second operation station 7, the third operation station 8 and the fourth operation station 9, and a cover closing pneumatic push rod 14 is arranged on the positioning platform 10; wherein: a first screw machine 11 is arranged above the first operation site 6 and is used for automatically loosening the locking cover screw of the communication module buckle cover, but the screw is not completely loosened; a first manipulator 4 is arranged above the second operation site 7 and used for grabbing and placing the communication module in place at an inlet of the installation guide feed inlet and completing the covering and uncovering actions of the communication module; a second manipulator 13 is arranged above the third operation station 8 and is used for completing the actions of installing the communication module and closing the cover; a second screw machine 15 is arranged above the fourth working station 9 and is used for completing the screw tightening action of the communication module. The invention can complete the automatic assembly of the electric energy meter communication module in a special machine, has the advantages of high efficiency, small occupied area, low cost and the like, and is suitable for the metering center of an electric power company or the manufacturing enterprises of each electric energy meter.
In a further embodiment, a telescopic hook 12 is arranged above the second work station 7, and a sensor is arranged on the side of the telescopic hook 12, and the sensor is used for sensing whether the telescopic hook 12 is in place.
In a further embodiment, the first manipulator 4 and the second manipulator 13 are two-coordinate manipulators.
In a further embodiment, the electric energy meter inlet 1 is an end of a part of the pipeline line body, the electric energy meter outlet 2 is a start end of the part of the pipeline line body, and the communication module inlet 3 is an end of the part of the pipeline line body.
In a further embodiment, the lower end of the first manipulator 4 is connected with a guiding feed inlet slideway 5.
In a further embodiment, the pilot feed slide 5 has a slope with an angle of 15 ° -60 °. In a further embodiment, the positioning platform 10 is a reciprocating stepper power meter displacement in-out meter positioning platform.
In a further embodiment, the telescopic hook 12 is connected with a spring, and is telescopic by the spring, and the angle formed between the telescopic hook 12 and the spring and the second work station 7 is 30-60 degrees.
Embodiments of the present invention are further described below with reference to fig. 4 (a) -4 (e).
As shown in fig. 4 (a), the present invention is internally provided with a communication module through the provided electric energy meter inlet 1, electric energy meter outlet 2 and communication module inlet 3, by which means the electric energy meter can be transported from the electric energy meter outlet 2 to the next working position, where the fastening screws are loosened by the first screw machine 11.
As shown in fig. 4 (b), in the present invention, the communication module is sent from the assembly line body to the inlet position to stop, and the first manipulator 4 is arranged above the stop position, so that the communication module which is sent in place can be grabbed and placed at the inlet of the installation guide feed inlet through the first manipulator 4, the installation guide feed inlet is a slope slideway, after the module is loosened at the inlet position, the communication module slides into the feed inlet position along the slideway under the action of self gravity, and the accurate positioning is completed under the action of an auxiliary positioning push rod, so that the first manipulator 4 can grab from the position to perform the assembly operation, and in this step, the snap-on cover work is completed. When the step work is carried out, a telescopic hook 12 with an elastic safety mechanism is arranged above the second operation site 7, the outer edge of the flip cover can be hooked after the telescopic hook 12 stretches out, the flip cover is lifted when the telescopic hook is retracted, the elastic safety mechanism is that the telescopic hook 12 can be elastically opened after exceeding the rated force when the cover is not lifted, the hook or the watch flip cover is prevented from being damaged, the safety mechanism is provided with a sensor, and when the safety mechanism acts, the device can give an alarm to inform maintenance personnel of manual treatment.
As shown in fig. 4 (c), in the present invention, 4 epitope operation stations, that is, a first operation station 6, a second operation station 7, a third operation station 8 and a fourth operation station 9 are provided, and the electric energy meter performs different fixing and synchronous operations at each station, for example, the first operation station 6 completes the screw loosening operation, the second operation station 7 completes the screw opening operation, the third operation station 8 completes the communication module mounting operation and the cover closing operation, and the fourth operation station 9 completes the screw tightening operation, thereby realizing the mounting of the communication module.
As shown in fig. 4 (d), the electric energy meter is shifted to and from the table positioning platform 10 in a reciprocating step type, and the electric energy meter is shifted to and from the table positioning platform 10 from one station to the next station, and a table is pushed from an inlet position to enter the first operation station 1 once in each reciprocating movement, and meanwhile, the tables of the first operation station 6, the second operation station 7 and the third operation station 8 of the original station are shifted to the second operation station 7, the third operation station 8 and the fourth operation station 9 of the original station, and the electric energy meter of the fourth operation station 9 of the original station is shifted to an outlet position, and at the same time when the shifting is completed, the electric energy meter can be accurately positioned to the first operation station 6, the second operation station 7, the third operation station 8 and the fourth operation station 9 of the communication module, and the corresponding operation is performed, and in this step, the capping operation of the communication module is mainly realized. When the step is implemented, the second manipulator 13 is arranged above the third operation site 3, the second manipulator 13 is provided with a gripper, the communication module can be gripped from the feeding inlet position and wait for the electric energy meter to be in place above the electric energy meter assembling position, after the electric energy meter is in place, the second manipulator 13 moves downwards, the communication module is arranged in the clamping seat of the electric energy meter, after the communication module is assembled, the other side of the flip cover is provided with a pneumatic push rod, namely a cover closing pneumatic push rod 14, and the flip cover is pushed to be closed by the cover closing pneumatic push rod 14.
As shown in fig. 4 (e), the screw tightening operation is performed by screwing the screw by the second screw machine 15, and the screw with the closed cap is tightened, and in this operation, the control operation of the above operation is completed by the PLC controller.
The invention is a step-by-step synchronous operation, can sequentially complete the whole assembly operation of the communication module at four different stations, and has high automation degree and high process flow. By setting different working stations, the assembly operation with different functions can be realized, the division of labor is clear, the process operation is obvious, the manual labor is replaced, and the working efficiency is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (3)

1. An automatic assembly device of a metering device communication module, wherein the device is arranged as a cuboid shell, and the cuboid shell penetrates through a production line body to be arranged, and is characterized in that: the utility model discloses a power meter, including cuboid casing, pipeline line body, communication module, wherein, cuboid casing is last and with pipeline line body intersection is provided with electric energy meter entry (1), electric energy meter export (2) and communication module entry (3), electric energy meter entry (1) set up with electric energy meter export (2) relatively, communication module entry (3) with electric energy meter entry (1) and electric energy meter export (2) are 90 contained angles, wherein:
a first working station (6), a second working station (7), a third working station (8) and a fourth working station (9) are arranged in the cuboid shell side by side;
A positioning platform (10) is further arranged on the same horizontal plane of the first operation site (6), the second operation site (7), the third operation site (8) and the fourth operation site (9), and a cover closing pneumatic push rod (14) is arranged on the positioning platform (10); wherein:
a first screw machine (11) is arranged above the first operation site (6) and is used for automatically loosening the locking cover screw of the communication module buckle cover, but the screw is not completely loosened;
A first manipulator (4) is arranged above the second operation station (7) and used for grabbing and placing the communication module in place at an inlet of the installation guide feed inlet and completing the action of opening the communication module cover;
a second manipulator (13) is arranged above the third operation station (8) and is used for completing the actions of installing the communication module and closing the cover;
a second screw machine (15) is arranged above the fourth operation station (9) and is used for completing the screwing action of the communication module buckle cover;
a telescopic hook (12) is arranged above the second operation site (7), and a sensor is arranged on the side part of the telescopic hook (12); the first manipulator (4) and the second manipulator (13) are two-coordinate manipulators; the electric energy meter inlet (1) is the tail end of a part of the assembly line body, the electric energy meter outlet (2) is the start end of a part of the assembly line body, and the communication module inlet (3) is the tail end of a part of the assembly line body; the lower end of the first manipulator (4) is connected with a guide feed inlet slideway (5); the guide feed inlet slideway (5) has a gradient of 15-60 degrees; the positioning platform (10) is a reciprocating stepping type electric energy meter shifting in-out meter positioning platform; the telescopic hook (12) is connected with a spring and stretches through the spring, and an angle formed between the telescopic hook (12) and the spring and the second operation station (7) is 30-60 degrees.
2. A method of assembling using an automated assembly device for a communication module of a metering device according to claim 1, wherein: the method comprises the following steps:
(S1) the communication module is in place, and a locking cover screw is loosened; in the step, the locking cover screw is loosened through a first screw machine (11), and the locking cover screw is in a state of incomplete loosening;
(S2) lifting the buckle closure, in this step, the communication module conveyed in place can be grasped and placed to the inlet of the installation guide feed inlet through the first manipulator (4), the installation guide feed inlet is a slideway with a gradient, after the communication module is released at the inlet position, the communication module slides into the feed inlet position along the slideway under the action of self gravity and finishes accurate positioning under the action of the auxiliary positioning push rod, meanwhile, a telescopic hook (12) with an elastic safety mechanism is arranged above the second operation site (7), the outer edge of the buckle closure can be hooked after the telescopic hook (12) stretches out, the buckle closure is lifted when the buckle closure is retracted, the elastic safety mechanism is elastically opened after the rated force is exceeded, the hook or the buckle closure is prevented from being damaged, and the safety mechanism is provided with a sensor, when the safety mechanism acts, the device gives an alarm, and informs maintenance personnel of manual treatment;
(S3) installing a communication module and a cover; the communication module is installed and covered on a third operation site (8), a second manipulator (13) is arranged above the third operation site (8), the second manipulator (13) is provided with a gripper, the communication module can be gripped from a feeding inlet position to wait for the electric energy meter to be in place above an electric energy meter assembling position, after the electric energy meter is in place, the second manipulator (13) moves downwards, the communication module is installed in a clamping seat of the electric energy meter, after the communication module is assembled, a cover closing pneumatic push rod (14) is arranged on the other side of the cover, and the cover closing pneumatic push rod (14) pushes the cover to close the cover;
(S4) screwing the locking cap screw, screwing the locking cap screw after closing the cap by adopting a second screw machine (15), and completing the control work of the actions by the PLC.
3. The method according to claim 2, characterized in that: the entering sequence of the communication module is sequentially a first operation station (6), a second operation station (7), a third operation station (8) and a fourth operation station (9).
CN201910965385.8A 2019-10-11 2019-10-11 Automatic assembly device for communication module of metering device and implementation method Active CN110587281B (en)

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